Sampling head structure of gate-type automobile sampling machine
By designing the combination of plug bars, rectangular sockets, transverse slots and clamping heads in the sampling head structure of the door-type automobile sampler, and rotating the internal thread sleeve, the problem of wear and slow replacement of the sampling head is solved, and rapid replacement and improved sampling efficiency are achieved.
Patent Information
- Application Number
- CN202421476821.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-26
AI Technical Summary
In use, the sampling heads of existing gantry car samplers have a fast wear speed due to the friction between the twisted dragon rod and coal, and need to be replaced regularly. During the replacement process, the replacement speed is slow due to the installation method of the fastening bolts, which affects the sampling efficiency.
A sampling head structure of a door-type automobile sampler is designed. By setting the plug-in strips to the rectangular socket, the transverse latching slot and the transverse latching head, the stable connection between the cover and the first sleeve is achieved, and the twisted dragon is quickly replaced by rotating the internal thread sleeve.
The rapid replacement and replacement of the twisted dragon rod is realized, which improves sampling efficiency, reduces the impact on normal sampling work, and simplifies the maintenance process.
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Figure CN222895916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile sampling machine components, in particular to a sampling head structure of a door-type automobile sampling machine. Background Art
[0002] The gantry truck sampler is a kind of coal sampling equipment, which is mainly composed of feeding system, sample grading system, sampling system, control system and other parts. When sampling the coal on the train, first run the train into the gantry sampler, then insert the sampling head into the coal in the cargo box, and then start the sampling system to collect it. The common sampling system generally forms sampling through the auger feeding equipment. The entire auger sampling component is also called the sampling head, which is one of the most important components in the gantry sampler.
[0003] However, when using the above-mentioned sampling head, it was found that the auger rod is prone to friction with coal during long-term use, and its wear rate is relatively fast. Therefore, the auger rod needs to be replaced regularly. During the replacement process, in order to ensure the sealing, the auger rod and the outer shell are generally fixed by multiple fastening bolts. This installation method leads to slow disassembly and replacement in the later stage, which makes it difficult to quickly disassemble and replace, affecting the sampling efficiency.
[0004] Therefore, it is necessary to provide a new sampling head structure of a door-type automobile sampler to solve the above technical problems. Utility Model Content
[0005] The utility model aims to provide a sampling head structure of a door-type automobile sampling machine which can quickly dismantle and replace a auger rod and is convenient for manual operation.
[0006] In order to solve the above technical problems, the sampling head structure of the door-type automobile sampler provided by the utility model includes: a first sleeve and a second sleeve, the first sleeve and the second sleeve are connected by a flange, a cover is provided on the top of the first sleeve, a connecting shaft is rotatably installed on the bottom of the cover, a screw dragon is connected to the bottom end of the connecting shaft through a flange, the screw dragon is located in the first sleeve and the second sleeve, two rectangular sockets are opened on the top of the cover, two fixing blocks are fixedly installed on the outer wall of the first sleeve, and plug strips are fixedly installed on the tops of the two fixing blocks. The strips respectively pass through the two rectangular sockets and are slidably connected with the corresponding rectangular sockets. A transverse slot is provided on the sides of the two connecting strips that are away from each other. Square columns are fixedly installed on both sides of the cover. Sliding plates are slidably installed on the two square columns. A transverse positioning head is fixedly installed on the sides of the two sliding plates that are close to each other. The sides of the two transverse positioning heads that are close to each other extend into the two transverse slots respectively. A wedge block is fixedly installed on the sides of the two sliding plates that are away from each other. A squeezing and pushing mechanism is provided on the cover, and the squeezing and pushing mechanism is adapted to the wedge block.
[0007] Preferably, the squeezing and pushing mechanism includes a protective sleeve, which is fixedly mounted on the top of the cover, an internally threaded sleeve is threaded on the protective sleeve, an extrusion sleeve is sleeved on the internally threaded sleeve, a plurality of stabilizing rods are fixedly mounted on the outer wall of the internally threaded sleeve, ends of the plurality of stabilizing rods are fixedly connected to the inner wall of the extrusion sleeve, and an inclined surface is provided on the bottom of the extrusion sleeve, which is adapted to the wedge block.
[0008] Preferably, the ends of the two square columns that are away from each other are fixedly installed with side baffles, and the two square columns are each provided with a return spring. The ends of the two return springs that are close to each other are respectively fixedly connected to the two sliding plates, and the ends of the two that are away from each other are respectively fixedly connected to the two side baffles.
[0009] Preferably, a driving motor is fixedly mounted on the top of the cover, an output shaft of the driving motor is fixedly connected to the top of the auger, and the driving motor is located in the protective sleeve.
[0010] Preferably, a male thread is provided on the outer ring wall of the protective sleeve, and a female thread is provided on the inner ring wall of the internal thread sleeve, and the female thread is screwed and connected with the male thread.
[0011] Preferably, a discharge pipe is fixedly mounted on the first sleeve.
[0012] Compared with the related art, the sampling head structure of the door-type automobile sampler provided by the utility model has the following beneficial effects:
[0013] The utility model provides a sampling head structure of a door-type automobile sampler, which can form a horizontal limit between a cover and a first sleeve by plugging a plug-in strip into a rectangular socket, and then form a vertical limit between the cover and the first sleeve by plugging a transverse slot into a transverse locking head, thereby completing the assembly and fixation of the two, and at the same time, the auger can be quickly taken out of the first sleeve by rotating the internal threaded sleeve, thereby forming a rapid replacement process for the auger, and will not bring a significant impact on the normal sampling work. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A structural schematic diagram of a preferred embodiment of the sampling head structure of the door-type automobile sampling machine provided by the utility model;
[0015] Figure 2 This is a schematic diagram of the oblique upward structural view of the utility model;
[0016] Figure 3 It is a partial cross-sectional structural schematic diagram of the utility model;
[0017] Figure 4 for Figure 3 An enlarged schematic diagram of section A is shown;
[0018] Figure 5 This is a schematic diagram of the assembly of the first sleeve and the sealing cover in the utility model;
[0019] Figure 6 This is a schematic diagram of the connection structure between the auger and the connecting shaft in the utility model;
[0020] Figure 7 It is a schematic diagram of the structure of the horizontal slot in the utility model;
[0021] Figure 8 It is a schematic diagram of the assembly structure of the protective sleeve and the extrusion sleeve in the utility model.
[0022] Numbers in the figure: 1. first sleeve; 2. second sleeve; 3. sealing cover; 4. auger; 5. rectangular socket; 6. fixing block; 7. plug-in strip; 8. transverse slot; 9. square column; 10. sliding plate; 11. transverse positioning head; 12. protective sleeve; 13. internal thread sleeve; 14. extrusion sleeve; 15. stabilizing rod; 16. wedge block; 17. side baffle; 18. pull-back spring; 19. connecting shaft. DETAILED DESCRIPTION
[0023] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0024] Please refer to Figure 1-Figure 8The sampling head structure of the door-type automobile sampler includes: a first sleeve 1 and a second sleeve 2, which are connected by a flange, so that the longer sleeve can be split into two shorter sleeves to facilitate subsequent cleaning and maintenance of the two, and a discharge pipe is fixedly installed on the first sleeve 1 to discharge the collected sample, and a cover 3 is provided on the top of the first sleeve 1, and a connecting shaft 19 is rotatably installed at the bottom of the cover 3, and an auger 4 is connected to the bottom of the connecting shaft 19 through a flange, and the auger 4 is located in the first sleeve 1 and the second sleeve 2, and two rectangular sockets 5 are provided on the top of the cover 3, and two fixing blocks 6 are fixedly installed on the outer wall of the first sleeve 1, and two A plug-in strip 7 is fixedly installed on the top of the fixing block 6. The two plug-in strips 7 respectively penetrate the two rectangular sockets 5 and are slidably connected with the corresponding rectangular sockets 5. A transverse card slot 8 is provided on the side away from each other of the two plug-in strips 7. Square columns 9 are fixedly installed on both sides of the cover 3. Sliding plates 10 are slidably installed on the two square columns 9. A transverse card head 11 is fixedly installed on the side where the two sliding plates 10 are close to each other. The side where the two transverse card heads 11 are close to each other extends into the two transverse card slots 8 respectively. By plugging the plug-in strip 7 and the rectangular socket 5, and the transverse card slot 8 and the transverse card head 11, a stable connection can be formed between the cover 3 and the first sleeve 1, and for the convenience of People replace the auger 4. A wedge block 16 is fixedly installed on the side where the two sliding plates 10 are away from each other. A squeezing and pushing mechanism is provided on the cover 3, and the squeezing and pushing mechanism is adapted to the wedge block 16. The squeezing and pushing mechanism includes a protective sleeve 12, which is fixedly installed on the top of the cover 3. An internal threaded sleeve 13 is threadedly sleeved on the protective sleeve 12, and an extrusion sleeve 14 is sleeved on the internal threaded sleeve 13. A plurality of stabilizing rods 15 are fixedly installed on the outer wall of the internal threaded sleeve 13. The ends of the plurality of stabilizing rods 15 are fixedly connected to the inner wall of the extrusion sleeve 14. An inclined surface is provided at the bottom of the extrusion sleeve 14, and the inclined surface is adapted to the wedge block 16. A side baffle 17 is fixedly installed on the ends of the two square columns 9 away from each other. The two square columns 9 are both sleeved with a pull-back spring 18. The ends of the two pull-back springs 18 that are close to each other are fixedly connected to the two sliding plates 10, and the ends of the two pull-back springs that are away from each other are fixedly connected to the two side baffles 17. The extrusion sleeve 14 is driven to rise or fall by rotating the internal threaded sleeve 13. When it rises, it is separated from the wedge block 16, so that under the action of the pull-back spring 18, the transverse positioning head 11 is automatically brought out of the transverse positioning groove 8 to quickly complete the separation of the cover 3 and the first sleeve 1. When it descends, the oblique surface at the bottom of the extrusion sleeve 14 and the wedge block 16 can be used to automatically bring the transverse positioning head 11 into the transverse positioning groove 8, thereby improving the disassembly and replacement speed.
[0025] In the above manner, in order to drive the auger 4 to rotate, a driving motor is fixedly installed on the top of the cover 3 , the output shaft of the driving motor is fixedly connected to the top of the auger 4 , and the driving motor is located in the protective sleeve 12 .
[0026] A male thread is provided on the outer wall of the protective sleeve 12 , and a female thread is provided on the inner wall of the internal thread sleeve 13 . The female thread is screwed together with the male thread to realize the rising and falling of the extrusion sleeve 14 .
[0027] The working principle of the sampling head structure of the door-type automobile sampling machine provided by the utility model is as follows:
[0028] In the initial state, the two return springs 18 are in a stretched state;
[0029] When the auger 4 is seriously worn and needs to be replaced, the internal threaded sleeve 13 can be rotated counterclockwise. Driven by the stabilizing rod 15, the extrusion sleeve 14 starts to rise, thereby slowly removing the pressure on the wedge block 16. During the pressure relief process, the stretched return spring 18 gradually pulls back and resets, so that the two transverse positioning heads 11 gradually move out of the corresponding transverse slots 8. After the transverse positioning heads 11 are completely moved out of the transverse slots 8, the plug-in strip 7 loses the foreign object positioning, and then the cover 3 is directly pulled out of the first sleeve 1;
[0030] Then, the auger 4 is removed from the connecting shaft 19 and replaced with a new auger 4. After the replacement, the auger 4 is directly inserted into the first sleeve 1, and finally the two plug strips 7 are respectively inserted into the two rectangular sockets 5 until the first sleeve 1 contacts the cover 3. Then, the internal threaded sleeve 13 is rotated clockwise, and the extrusion sleeve 14 rotates and descends accordingly. When the inclined surface at the bottom contacts the inclined edge of the wedge block 16, the wedge block 16 begins to be squeezed. At this time, the two wedge blocks 16 move in a direction close to each other, and the pull-back spring 18 is stretched again until the two horizontal positioning heads 11 are inserted into the corresponding horizontal card slots 8, and the auger 4 is completely replaced.
[0031] In subsequent use, the first sleeve 1 and the second sleeve 2 can be separated to separate the longer sleeve into two shorter sleeves, and then the two can be conveniently cleaned.
[0032] Compared with the related art, the sampling head structure of the door-type automobile sampler provided by the utility model has the following beneficial effects:
[0033] The utility model provides a sampling head structure of a door-type automobile sampler, by plugging the arranged plug-in strip 7 with the rectangular socket 5, a horizontal limit can be formed between the sealing cover 3 and the first sleeve 1, and then by plugging the transverse clamping groove 8 with the transverse clamping head 11, a vertical limit can be formed between the sealing cover 3 and the first sleeve 1, thereby completing the assembly and fixation of the two, and at the same time, by rotating the internal threaded sleeve 13, the auger 4 can be quickly taken out from the first sleeve 1, thereby forming a rapid replacement process for the auger 4, and will not bring a significant impact on the normal sampling work.
[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sampling head structure of a door-type automobile sampling machine, comprising a first sleeve and a second sleeve, wherein the first sleeve and the second sleeve are connected by a flange, characterized in that: The top of the first sleeve is provided with a sealing cover, the bottom of the sealing cover is rotatably installed with a connecting shaft, the bottom of the connecting shaft is connected to a screw dragon through a flange, and the screw dragon is located in the first sleeve and the second sleeve, and the top of the sealing cover is provided with two rectangular sockets, and two fixing blocks are fixedly installed on the outer wall of the first sleeve, and the tops of the two fixing blocks are fixedly installed with plug-in strips, and the two plug-in strips respectively penetrate the two rectangular sockets and are slidably connected to the corresponding rectangular sockets, and the two plug-in strips are provided with transverse grooves on the sides away from each other. Square columns are fixedly installed on both sides of the sealing cover, and sliding plates are slidably installed on the two square columns, and transverse positioning heads are fixedly installed on the sides of the two sliding plates close to each other, and the sides of the two transverse positioning heads close to each other extend into the two transverse grooves respectively, and wedge blocks are fixedly installed on the sides of the two sliding plates away from each other, and a squeezing and pushing mechanism is provided on the sealing cover, and the squeezing and pushing mechanism is adapted to the wedge blocks.
2. The sampling head structure of the door-type automobile sampling machine according to claim 1 is characterized in that: The squeezing and pushing mechanism includes a protective sleeve, which is fixedly installed on the top of the cover, an internally threaded sleeve is provided on the threaded sleeve of the protective sleeve, an extrusion sleeve is provided on the internally threaded sleeve, a plurality of stabilizing rods are fixedly installed on the outer wall of the internally threaded sleeve, the ends of the plurality of stabilizing rods are fixedly connected to the inner wall of the extrusion sleeve, and an inclined surface is provided on the bottom of the extrusion sleeve, which is adapted to the wedge block.
3. The sampling head structure of the door-type automobile sampling machine according to claim 2 is characterized in that: A side baffle is fixedly installed at one end of the two square columns away from each other, and a return spring is sleeved on the two square columns. The ends of the two return springs close to each other are fixedly connected to the two sliding plates respectively, and the ends of the two return springs away from each other are fixedly connected to the two side baffles respectively.
4. The sampling head structure of the door-type automobile sampling machine according to claim 2 is characterized in that: A driving motor is fixedly mounted on the top of the cover, an output shaft of the driving motor is fixedly connected to the top of the auger, and the driving motor is located in the protective sleeve.
5. The sampling head structure of the door-type automobile sampling machine according to claim 2 is characterized in that: The outer ring wall of the protective sleeve is provided with a male thread, and the inner ring wall of the internal thread sleeve is provided with a female thread, and the female thread is screwed and connected with the male thread.
6. The sampling head structure of the door-type automobile sampling machine according to claim 1 is characterized in that: A discharge pipe is fixedly mounted on the first sleeve.
Citation Information
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