Automobile sampling equipment with movable limiting device
By designing a movable limit device in the car sampling equipment, the problem of equipment maintenance requiring climbing operations is solved, and safety and maintenance convenience are improved.
Patent Information
- Application Number
- CN202421512194.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing automotive sampling equipment requires climbing operations during maintenance, which poses safety risks and is inconvenient to maintain.
A car sampling device with movable limiting device is designed. By setting up an upper limit sensor on the trolley walking mechanism and using a sliding connection between a box-type linear slider and a metal round rod, the dynamic limit of the upper and lower movement limit position of the car is realized, avoiding high-altitude installation.
It reduces the safety risks of maintenance personnel, simplifies the equipment maintenance process, reduces the labor intensity of maintenance personnel, and avoids interference with the bottom when the car moves to the lower limit position.
Smart Images

Figure CN222895923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile sampling equipment, in particular to automobile sampling equipment with a movable limiting device. Background Art
[0002] Active lime is one of the important raw materials for steelmaking. Its quality affects the quality of molten steel. Therefore, its inspection results are crucial to the control process of steelmaking production process. The detection of active lime components is inseparable from the sampling of samples. At present, the sampling of active lime adopts the method of automatic sampling by car. The automatic sampling machine of the car is a double-beam bridge structure. There are trolley tracks and trolley running mechanisms on the beam. There are lifting frames on the inside of the two running mechanisms of the trolley. The lifting frame is a frame structure with round columns at the four corners, top plates and bottom plates above and below. The lifting frame moves with the trolley, and the main body cannot be raised or lowered. There is a movable car in the lifting frame, which is pulled up and down by the lifting motor on the top plate. There is a drill motor in the car, and the sampling rod and sampling drill bit are hung below. There is a round hole on the bottom plate of the lifting frame below the drill bit, and the drill rod can pass freely. When sampling, the movable car descends, driving the drill bit to descend to the specified height. The drill bit rotates during the descent process to take samples. After the sampling is completed, the movable car is lifted to the upper limit position to wait for the next task.
[0003] Inductive proximity switch sensors are installed at the upper and lower limit positions of the lifting frame. When the rising limit position sensor detects the metal frame at the upper edge of the movable car, the upper limit positioning signal is triggered. When the falling limit position sensor detects the metal frame at the lower edge of the movable car, the lower limit positioning signal is triggered.
[0004] Since the rising limit limiter is installed at the top of the lifting frame, daily inspection and maintenance of the circuits and components of the limit sensor require climbing, which is extremely inconvenient and poses a safety risk. In order to solve the above problems, an automobile sampling device with a movable limiter is proposed. Summary of the invention
[0005] The utility model aims to solve the above problems and provides an automobile sampling device with a movable limiting device.
[0006] The specific scheme of the utility model is: an automobile sampling device with a movable limit device, comprising: a trolley walking mechanism, the trolley walking mechanism is arranged on a moving beam, the trolley walking mechanism can move horizontally on the moving beam, the trolley walking mechanism is provided with a frame structure, the frame structure passes through the trolley walking mechanism from top to bottom, the frame structure is provided with an automobile sampling device, and the automobile sampling device comprises:
[0007] A driving mechanism, wherein the driving mechanism is provided with a frame structure top;
[0008] A car, the car is arranged in the frame structure and is slidably connected thereto, and the car is connected to a driving mechanism, the driving mechanism is used to drive the car to move up and down in the frame structure;
[0009] A sampling part, wherein the upper end of the sampling part is connected to the car, and the lower end of the sampling part faces the bottom of the car;
[0010] The movable limiting part is used to limit the extreme position of the upward and downward movement of the car.
[0011] Furthermore, the movable limiting part includes:
[0012] An upper limit sensor, wherein the upper limit sensor is arranged on the trolley traveling mechanism;
[0013] A lower limit sensor, wherein the lower limit sensor is arranged at the lower part of the frame structure;
[0014] The movable limiter assembly comprises:
[0015] A box-type linear slider, wherein the box-type linear slider is fixed to the bottom of the car;
[0016] A metal round rod, wherein the metal round rod is sleeved on the box-type linear slider and slidably connected thereto;
[0017] A positioning buckle, which is arranged on the metal round steel and is located above the box-type linear slider;
[0018] The metal block to be measured corresponds to the upper limit sensor.
[0019] Further, the sampling unit includes:
[0020] A sampling motor is fixed at the lower part of the car, an output shaft of the sampling motor is fixedly connected with a drill rod, and a sampling drill bit is connected to the lower end of the drill rod.
[0021] Furthermore, the driving mechanism includes: a driving motor, a winch is provided on the output shaft of the driving motor, a steel strand is provided on the winch, and the lower end of the steel strand is fixedly connected to the top of the car, so as to drive the car to move up and down in the frame structure through the driving motor.
[0022] Furthermore, the car is provided with a guide wheel, which is rollingly connected to the frame structure and is used to guide the car within the frame structure.
[0023] Furthermore, the trolley travel mechanism includes:
[0024] A vehicle frame, wherein the middle portion of the vehicle frame is used to fix the frame structure, and an upper limit sensor is provided on the vehicle frame;
[0025] Roller, a roller is provided at the bottom of the vehicle frame, and the roller is rotatably connected to the vehicle frame;
[0026] The slide rail is arranged on the moving beam, and the roller is arranged on the slide rail and is rollingly connected thereto.
[0027] The utility model has the following beneficial effects:
[0028] This device has low production cost and short production cycle, and can be quickly used in production; it is simple and convenient to install and adjust; this device replaces the upper limit sensor originally installed at high altitude, reducing the labor intensity of equipment maintenance personnel, and at the same time, maintenance personnel do not need to work at heights, reducing the safety risks of maintenance personnel, and the metal round rod of this device and the box-type linear slider are connected by sliding, avoiding interference with the bottom when the car moves to the lower limit position. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a main schematic diagram of the utility model;
[0030] Figure 2 It is a left side schematic diagram of the utility model;
[0031] Figure 3 It is a structural schematic diagram of the movable limit assembly;
[0032] Figure 4 for Figure 2 A local enlarged schematic diagram of point A;
[0033] In the figure: 1. trolley travel mechanism; 101. trolley frame; 102. roller; 103. slide rail; 2. moving beam; 3. driving mechanism; 301. driving motor; 302. capstan; 303. steel strand; 4. frame structure; 5. car; 501. guide wheel; 6. sampling part; 601. sampling motor; 602. drill rod; 603. sampling drill bit; 7. movable limit assembly; 701. positioning buckle; 702. metal round rod; 703. box-type linear slider; 704. metal block to be measured; 8. upper limit sensor; 9. lower limit sensor. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, then such directional indications are only used to explain the relative positional relationship, movement conditions, etc. between components in a certain specific posture (as shown in the attached drawings). If this specific posture changes, then the directional indications will also change accordingly.
[0036] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, then such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, or solution B, or the solution where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0037] Please refer to Figure 1-Figure 4 , an automobile sampling device with a movable limiting device, comprising: a trolley traveling mechanism 1, the trolley traveling mechanism 1 is arranged on a moving girder 2, the trolley traveling mechanism 1 can move horizontally on the moving girder 2, a frame structure 4 is arranged on the trolley traveling mechanism 1, the frame structure 4 penetrates the trolley traveling mechanism 1 up and down, and an automobile sampling device is arranged on the frame structure 4, and the automobile sampling device includes:
[0038] a driving mechanism 3, the driving mechanism 3 is arranged at the top of the frame structure 4;
[0039] a car body 5, the car body 5 is arranged in the frame structure 4 and is slidably connected thereto, and the car body 5 is connected to the driving mechanism 3, and the driving mechanism 3 is used to drive the car body 5 to move up and down in the frame structure 4;
[0040] a sampling part 6, the upper end of the sampling part 6 is connected to the car body 5, and the lower end faces the bottom of the car body 5;
[0041] a movable limiting part, the movable limiting part is used to limit the extreme positions of the up and down movement of the car body 5.
[0042] In this embodiment, the movable limiting part includes:
[0043] an upper limit sensor 8, the upper limit sensor 8 is arranged on the trolley traveling mechanism 1;
[0044] Lower limit sensor 9, which is arranged at the lower part of the frame structure 4;
[0045] Movable limit assembly 7, which includes:
[0046] Box-type linear slider 703, which is fixed at the bottom of the car 5;
[0047] Metal round rod 702, which is sleeved on the box-type linear slider 703 and is slidably connected thereto; positioning buckle 701, which is arranged on the metal round steel and is located above the box-type linear slider 703;
[0048] Measured metal block 704, which corresponds to the upper limit sensor 8.
[0049] In this embodiment, the sampling part 6 includes:
[0050] Sampling motor 601, which is fixed at the lower part of the car 5, the output shaft of the sampling motor 601 is fixedly connected with a drill rod 602, and the lower end of the drill rod 602 is connected with a sampling drill bit 603.
[0051] In this embodiment, the driving mechanism 3 includes: driving motor 301, a winch 302 is arranged on the output shaft of the driving motor 301, a steel wire rope 303 is arranged on the winch 302, and the lower end of the steel wire rope 303 is fixedly connected with the top of the car 5, and is used to drive the car 5 to move up and down in the frame structure 4 through the driving motor 301.
[0052] In this embodiment, guide wheels 501 are arranged on the car 5, and the guide wheels 501 are in rolling connection with the frame structure 4, and are used to guide the car 5 in the frame structure 4.
[0053] In this embodiment, the trolley traveling mechanism 1 includes:
[0054] Vehicle frame 101, the middle part of the vehicle frame 101 is used to fix the frame structure 4, and an upper limit sensor 8 is arranged on the vehicle frame 101;
[0055] Rollers 102, rollers 102 are arranged at the bottom of the vehicle frame 101, and the rollers 102 are rotatably connected with the vehicle frame 101;
[0056] Slide rails 103, which are arranged on the moving girder 2, and the rollers 102 are arranged on the slide rails 103 and are in rolling connection therewith.
[0057] The utility model has the following beneficial effects:
[0058] The device has low production cost and short production cycle and can be quickly used in production; it is simple and convenient to install and adjust; the device replaces the upper limit sensor 8 originally installed at high altitude, reduces the labor intensity of equipment maintenance personnel, and at the same time, the maintenance personnel do not need to work at heights, which reduces the safety risks of the maintenance personnel, and the metal round rod 702 of the device and the box-type linear slider 703 are connected by sliding, which avoids interference with the bottom when the car 5 moves to the lower limit position.
Claims
1. An automobile sampling device with a movable limit device, comprising: The trolley travel mechanism is arranged on the moving beam, the trolley travel mechanism can move horizontally on the moving beam, the trolley travel mechanism is provided with a frame structure, the frame structure passes through the trolley travel mechanism from top to bottom, and the frame structure is provided with a car sampling device, characterized in that: the car sampling device includes: A driving mechanism, wherein the driving mechanism is provided with a frame structure top; A car, the car is arranged in the frame structure and is slidably connected thereto, and the car is connected to a driving mechanism, the driving mechanism is used to drive the car to move up and down in the frame structure; A sampling part, wherein the upper end of the sampling part is connected to the car, and the lower end of the sampling part faces the bottom of the car; The movable limiting part is used to limit the extreme position of the upward and downward movement of the car.
2. The automobile sampling device with a movable limit device according to claim 1 is characterized in that: The movable limiting part comprises: An upper limit sensor, wherein the upper limit sensor is arranged on the trolley traveling mechanism; A lower limit sensor, wherein the lower limit sensor is arranged at the lower part of the frame structure; The movable limiter assembly comprises: A box-type linear slider, wherein the box-type linear slider is fixed to the bottom of the car; A metal round rod, wherein the metal round rod is sleeved on the box-type linear slider and slidably connected thereto; A positioning buckle, which is arranged on the metal round steel and is located above the box-type linear slider; The metal block to be measured corresponds to the upper limit sensor.
3. The automobile sampling device with a movable limit device according to claim 1 is characterized in that: The sampling unit comprises: A sampling motor is fixed at the lower part of the car, an output shaft of the sampling motor is fixedly connected with a drill rod, and a sampling drill bit is connected to the lower end of the drill rod.
4. The automobile sampling device with a movable limiter according to claim 1 is characterized in that: The driving mechanism comprises: a driving motor, a winch is arranged on the output shaft of the driving motor, a steel strand is arranged on the winch, the lower end of the steel strand is fixedly connected to the top of the car, and is used to drive the car to move up and down in the frame structure through the driving motor.
5. The automobile sampling device with a movable limit device according to claim 2 is characterized in that: The car is provided with a guide wheel which is rollingly connected to the frame structure and is used for guiding the car in the frame structure.
6. The automobile sampling device with a movable limiter according to claim 2 is characterized in that: The trolley travel mechanism comprises: A vehicle frame, wherein the middle portion of the vehicle frame is used to fix the frame structure, and an upper limit sensor is provided on the vehicle frame; Roller, a roller is provided at the bottom of the vehicle frame, and the roller is rotatably connected to the vehicle frame; The slide rail is arranged on the moving beam, and the roller is arranged on the slide rail and is rollingly connected thereto.