Efficient tea deblocking machine

Abstract

The utility model discloses an efficient tea deblocking machine which comprises a rack, mounting side plates are connected to the two sides of the rack, a motor is connected to the mounting side plates and the mounting side plate on one side, the output end of the motor is connected with a first rotating cylinder, the two ends of the first rotating cylinder are rotationally connected to the mounting side plates, and a first gear ring is connected to one side of the outer wall of a shaft body of the first rotating cylinder. The first gear ring is meshed with a transmission gear, the transmission gear is meshed with a second gear ring, the outer wall of the second gear ring is connected with a second rotating cylinder, the second rotating cylinder is hinged to an opening and closing door, the two ends of the rack are connected with rolling wheels through installation bases, the two ends of the second rotating cylinder are provided with rolling grooves matched with the rolling wheels to roll, and the rolling wheels are in contact connection with the rolling grooves. The outer wall of the first rotating cylinder and the inner wall of the second rotating cylinder are both connected with a plurality of conical blocks, the inner wall and the outer wall of the end circular ring shaft body are rotationally connected to the first rotating cylinder and the second rotating cylinder, the single-side mounting side plate is connected with a drying fan, and the output end of the drying fan is connected with a conveying pipeline.

Description

Technical Field

[0001] The utility model belongs to the technical field of tea processing equipment, and in particular relates to a high-efficiency tea block deblocking machine. Background Art

[0002] Tea is an important daily necessity in people's daily life. In the tea processing, tea deblocking is one of the important steps. First, the tea leaves are piled evenly, then water is poured to make the tea leaves damp, and then the tea leaves are piled to a certain thickness, covered with sacks or plastic bags to keep warm, and allowed to ferment. Temperature control during fermentation is extremely important. If the temperature is low, it will not ferment, and if the temperature is high, the pile will burn. The temperature should be adjusted in time according to the temperature changes to ensure the normal fermentation. After a period of stacking and fermentation, the color of the tea leaves turns brown-red. After reaching the appropriate temperature, the pile is unpacked to dry the tea, dissolve the lumps, release moisture, and dry naturally. Dissolving the lumps is a key process, which requires both dissolving the lumps and keeping the tea leaves intact.

[0003] The process of deblocking tea cakes or tea bricks into tea leaves is mainly divided into two stages: drying and decomposition. Existing tea deblocking machines generally process the drying and decomposition steps separately, which is cumbersome, time-consuming and labor-intensive. In addition, during the processing and use of tea leaves, tea leaves often accumulate in the barrel of the tea deblocking machine, resulting in low deblocking efficiency, uneven force, and easy damage to the integrity of the leaves, reducing the effect of use. For this reason, we propose an efficient tea deblocking machine. Utility Model Content

[0004] In view of the problems raised by the above background technology, the purpose of the utility model is to provide an efficient tea block deblocking machine.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A high-efficiency tea block deblocking machine comprises a frame, both sides of the frame are connected with mounting side plates, one side of the mounting side plate is connected with a motor, the output end of the motor is connected with a first rotating cylinder, both ends of the first rotating cylinder are rotatably connected to the mounting side plate, one side of the outer wall of the first rotating cylinder shaft body is connected with a first gear ring, the first gear ring is meshed with a transmission gear, the transmission gear is meshed with a second gear ring, the outer wall of the second gear ring is connected with a second rotating cylinder, the second rotating cylinder is hinged with a switch door, both ends of the frame are connected with rollers through mounting seats, both ends of the second rotating cylinder are provided with rolling grooves adapted to the rolling of the rollers, the rollers are contact-connected to the rolling grooves, and the outer wall of the first rotating cylinder and the inner wall of the second rotating cylinder are connected with a plurality of conical blocks;

[0007] The mounting side plates on both sides are fixedly connected with end rings through support rods, and the inner wall and outer wall of the end ring shaft body are rotatably connected to the first rotating cylinder and the second rotating cylinder. The mounting side plate on one side is connected to a drying fan, and the output end of the drying fan is connected to a transmission pipeline, and the transmission pipeline passes through and is connected to the end ring on one side.

[0008] It is further defined that the output rod of the motor is connected to a rectangular block, and a mounting groove adapted to snap-in the rectangular block is provided on one side of the first rotating cylinder, and a plurality of bolts are connected between the rectangular block and the first rotating cylinder. Such a structural design facilitates quick installation and disassembly between the motor and the first rotating cylinder, and facilitates later maintenance and replacement of components.

[0009] It is further defined that both ends of the first rotating cylinder are connected to a second ring, and the second ring is rotatably connected to one side of the inner wall of the mounting side plate. Such a structural design facilitates enhancing the stability of the first rotating cylinder during rotation.

[0010] It is further defined that the inner wall and the outer wall of the end ring shaft body are connected with an anti-slip trapezoidal ring, and the end ring is rotatably connected to the first rotating cylinder and the second rotating cylinder through the anti-slip trapezoidal ring. Such a structural design can achieve the effect of not hindering the first rotating cylinder and the second rotating cylinder from rotating on the inner wall and the outer wall of the end ring shaft body, and enhancing the stability and sealing between the first rotating cylinder and the second rotating cylinder.

[0011] It is further defined that the transmission gear is rotatably connected to a round rod, both ends of the round rod are respectively fixed to the mounting side plate and the end ring, and the transmission pipeline port is connected to a mesh cover. Such a structural design can save installation space and enhance the connectivity between the components.

[0012] The beneficial effects of the utility model are:

[0013] 1. The utility model includes a frame, a mounting side plate, a mounting seat, a roller, a motor, a first rotating cylinder, a first gear ring, a transmission gear, a second gear ring, a second rotating cylinder, an end ring and a drying fan and other connecting components. The motor is used as a power end to drive the first rotating cylinder and the second rotating cylinder to rotate in the opposite direction. The cone blocks located on the outer wall of the first rotating cylinder and the inner wall of the second rotating cylinder deblock and disperse the tea cakes and tea blocks in the reverse rotating state, so that the tea cakes or tea blocks can be dried quickly, and then the tea cakes or tea blocks can be disbanded faster by controlling the rotation speed. The tea cakes or tea blocks are automatically dried and deblocked in the same space without transferring the tea leaves, which saves time and effort. The tea leaves are driven and dispersed during the rotation process and will not accumulate. The cone blocks in the rotating state drive the tea cakes or tea blocks to dissolve during the movement, so the deblocking efficiency is high, the force is even, and the integrity of the tea leaves is not easily damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;

[0015] Figure 1 This is a schematic cross-sectional view of the overall structure of an embodiment of a high-efficiency tea deblocking machine of the utility model;

[0016] Figure 2 This is an embodiment of a high-efficiency tea block deblocking machine of the utility model Figure 1 The structural diagram of A in FIG.

[0017] Figure 3 This is an embodiment of a high-efficiency tea block deblocking machine of the utility model Figure 1 The structural diagram of B in FIG.

[0018] Figure 4 This is an embodiment of a high-efficiency tea block deblocking machine of the utility model Figure 1 The structural diagram of C in FIG.

[0019] Figure 5 It is a schematic structural cross-sectional diagram of related components such as a first gear ring, a transmission gear and a second gear ring in an embodiment of the utility model of a high-efficiency tea deblocking machine.

[0020] The main component symbols are described as follows:

[0021] Frame 1, mounting side plate 101, support rod 1011, mounting seat 102, roller 103;

[0022] Motor 2, rectangular block 201, bolt 202;

[0023] The first rotating cylinder 3, the first gear ring 301, the second ring 302;

[0024] Transmission gear 4, round rod 401;

[0025] Second toothed ring 5;

[0026] The second rotating cylinder 6, the switch door 6001, and the rolling groove 6002;

[0027] Conical block 7;

[0028] End ring 8, anti-slip trapezoidal ring 801;

[0029] Drying fan 9, transmission pipeline 901, mesh cover 9011. DETAILED DESCRIPTION

[0030] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0031] like Figure 1-5As shown, a high-efficiency tea block deblocking machine of the utility model comprises a frame 1, both sides of the frame 1 are connected with mounting side plates 101, a single-side mounting side plate 101 is connected with a motor 2, an output end of the motor 2 is connected with a first rotating cylinder 3, both ends of the first rotating cylinder 3 are rotatably connected to the mounting side plate 101, one side of the outer wall of the shaft body of the first rotating cylinder 3 is connected with a first gear ring 301, the first gear ring 301 is meshed with a transmission gear 4, the transmission gear 4 is meshed with a second gear ring 5, the outer wall of the second gear ring 5 is connected with a second rotating cylinder 6, the second rotating cylinder 6 is hinged with a switch door 6001, both ends of the frame 1 are connected with rollers 103 through mounting seats 102, both ends of the second rotating cylinder 6 are provided with rolling grooves 6002 adapted to the rolling of the rollers 103, the rollers 103 are contact-connected with the rolling grooves 6002, and the outer wall of the first rotating cylinder 3 and the inner wall of the second rotating cylinder 6 are both connected with a plurality of conical blocks 7;

[0032] The side panels 101 installed on both sides are fixedly connected with the end rings 8 through the support rods 1011, and the inner and outer walls of the end rings 8 are rotatably connected to the first rotating cylinder 3 and the second rotating cylinder 6. The side panel 101 installed on one side is connected with the drying fan 9, and the output end of the drying fan 9 is connected with the transmission pipe 901, which passes through and is connected to the end ring 8 on one side.

[0033] In the embodiment of the present case, the staff opens the switch door 6001 of the second rotating drum 6, puts the tea cake or tea block into the second rotating drum 6, closes the switch door 6001, and then turns on the drying fan 9. The drying fan 9 blows hot air into the second rotating drum 6 through the transmission pipe 901 to dry the tea leaves. After drying for a certain period of time, the motor 2 is turned on. The motor 2 drives the first rotating drum 3 at the output end to rotate forward. When the first rotating drum 3 rotates forward, it drives the transmission gear 4 to mesh and rotate in the reverse direction through the first gear ring 301. When the transmission gear 4 rotates in the reverse direction, it drives the second gear ring 5 and the second rotating drum 6 to rotate in the reverse direction accordingly. The motor 2 is used as the driving force. The force end drives the first rotating drum 3 and the second rotating drum 6 to rotate in the opposite direction, and the conical blocks 7 located on the outer wall of the first rotating drum 3 and the inner wall of the second rotating drum 6 deagglomerate the tea cakes and tea blocks in the reverse rotating state. Such a structural design can quickly dry the tea cakes or tea blocks, and then dissolve the tea cakes or tea blocks by controlling the rotation speed to be relatively fast. The tea leaves are automatically dried and deagglomerated in the same space without transferring the tea leaves, saving time and effort. The tea leaves are driven and dispersed during the rotation process and will not accumulate. The rotating conical blocks 7 drive the tea cakes or tea blocks to dissolve during the movement, with high deagglomeration efficiency and uniform force, and it is not easy to damage the integrity of the tea leaves.

[0034] Preferably, the output rod of the motor 2 is connected to a rectangular block 201, a mounting groove adapted to fit the rectangular block 201 is provided on one side of the first rotating cylinder 3, a plurality of bolts 202 are connected between the rectangular block 201 and the first rotating cylinder 3, and a mesh cover 9011 is connected to the end of the transmission pipe 901. Such a structural design facilitates the rapid installation and removal of the motor 2 and the first rotating cylinder 3, and facilitates later maintenance and replacement of components. In fact, other structural shapes for rapid installation and removal of the motor 2 and the first rotating cylinder 3 can also be considered according to specific circumstances.

[0035] Preferably, both ends of the first rotating cylinder 3 are connected to the second ring 302, and the second ring 302 is rotatably connected to one side of the inner wall of the mounting side plate 101. Such a structural design is convenient for enhancing the stability of the first rotating cylinder 3 during rotation. In fact, other structural shapes that can enhance the rotation stability of the first rotating cylinder 3 can also be considered according to specific circumstances.

[0036] Preferably, the inner wall and outer wall of the shaft body of the end circular ring 8 are connected with an anti-slip trapezoidal circular ring 801, and the end circular ring 8 is rotatably connected to the first rotating cylinder 3 and the second rotating cylinder 6 through the anti-slip trapezoidal circular ring 801. Such a structural design can achieve the effect of not hindering the first rotating cylinder 3 and the second rotating cylinder 6 from rotating on the inner wall and the outer wall of the shaft body of the end circular ring 8, and enhancing the stability and sealing between the first rotating cylinder 3 and the second rotating cylinder 6. In fact, other structural shapes that are convenient for enhancing the stability and sealing between the first rotating cylinder 3 and the second rotating cylinder 6 can also be considered according to specific circumstances.

[0037] Preferably, the transmission gear 4 is rotatably connected to a round rod 401, and the two ends of the round rod 401 are respectively fixed to the mounting side plate 101 and the end ring 8. Such a structural design can save installation space and strengthen the connectivity between the components. In fact, other structural shapes that can strengthen the connectivity between the components can also be considered according to specific circumstances.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. An efficient tea deblocking machine, comprising a frame (1), wherein both sides of the frame (1) are connected with mounting side plates (101), characterized in that: The mounting side plate (101) is connected to a motor (2) on one side, the output end of the motor (2) is connected to a first rotating cylinder (3), both ends of the first rotating cylinder (3) are rotatably connected to the mounting side plate (101), one side of the outer wall of the shaft body of the first rotating cylinder (3) is connected to a first toothed ring (301), the first toothed ring (301) is meshed with a transmission gear (4), the transmission gear (4) is meshed with a second toothed ring (5), the outer wall of the second toothed ring (5) is connected to a second rotating cylinder (6), the second rotating cylinder (6) is hinged with a switch door (6001), both ends of the frame (1) are connected to rollers (103) through mounting seats (102), both ends of the second rotating cylinder (6) are provided with rolling grooves (6002) adapted for rolling of the rollers (103), the rollers (103) are contact-connected to the rolling grooves (6002), the outer wall of the first rotating cylinder (3) and the inner wall of the second rotating cylinder (6) are both connected to a plurality of conical blocks (7); The mounting side plates (101) on both sides are fixedly connected with end rings (8) via support rods (1011); the inner wall and outer wall of the shaft body of the end ring (8) are rotatably connected to the first rotating cylinder (3) and the second rotating cylinder (6); the mounting side plate (101) on one side is connected with a drying fan (9); the output end of the drying fan (9) is connected with a transmission pipeline (901); and the transmission pipeline (901) passes through and is connected to the end ring (8) on one side.

2. The efficient tea deblocking machine according to claim 1, characterized in that: The output rod of the motor (2) is connected to a rectangular block (201); one side of the first rotating cylinder (3) is provided with a mounting groove adapted to engage with the rectangular block (201); and a plurality of bolts (202) are connected between the rectangular block (201) and the first rotating cylinder (3).

3. The efficient tea deblocking machine according to claim 2, characterized in that: Both ends of the first rotating cylinder (3) are connected to a second circular ring (302), and the second circular ring (302) is rotatably connected to one side of the inner wall of the mounting side plate (101).

4. The efficient tea deblocking machine according to claim 3, characterized in that: The inner wall and the outer wall of the shaft body of the end circular ring (8) are both connected to an anti-slip trapezoidal circular ring (801), and the end circular ring (8) is rotatably connected to the first rotating cylinder (3) and the second rotating cylinder (6) via the anti-slip trapezoidal circular ring (801).

5. The efficient tea deblocking machine according to claim 4, characterized in that: The transmission gear (4) is rotatably connected to a round rod (401), and the two ends of the round rod (401) are respectively fixed to the mounting side plate (101) and the end ring (8), and the port of the transmission pipeline (901) is connected to a mesh cover (9011).

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