Melon seed peeling production line
By designing an automated melon seed peeling production line, including feeding, water-washing peeling, material guide, vortex cleaning and vibrating water filtering, the problem of low automation in the existing technology is solved, efficient melon seed peeling and follow-up treatment is achieved, and labor costs are reduced.
Patent Information
- Application Number
- CN202421766521.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The degree of automation in the production and processing of existing melon seeds is low, and the production efficiency and labor costs are high. Especially for middle-aged and elderly people, manual shelling is difficult.
A melon seed peeling production line is designed, including feeding inclined belt conveyor, water-washing peeling machine, material guide tank, vortex cleaning machine, vibration water filter and feeding inclined belt conveyor. Through automated conveying and processing processes, the automatic peeling and subsequent cleaning and water filtering of melon seeds are achieved.
It improves the degree of automation of the melon seed peeling process, significantly improves production efficiency, reduces labor costs, and makes it easier for middle-aged and elderly people to process melon seeds.
Smart Images
Figure CN222898260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to melon seed processing equipment, and more specifically, to a melon seed peeling production line. Background Art
[0002] Melon seeds are a kind of delicious snack that is indispensable in people's lives during gatherings and chats. Since melon seeds need to be shelled before eating, for middle-aged and elderly people with older ages, their teeth are not as flexible and strong as those of young people, and it is a relatively difficult thing to shell melon seeds. Therefore, melon seed peeling equipment has entered the production process of melon seeds.
[0003] In the existing melon seed production and processing process, it is usually necessary to manually pour melon seeds into the peeling equipment, and then manually transfer the melon seeds to the subsequent processing equipment. The automation degree of the processing process is relatively low, and the production efficiency is low.
[0004] Therefore, there is an urgent need for a new technical solution to solve the above technical problems. Summary of the Utility Model
[0005] Aiming at the deficiencies of the existing technology, the purpose of the present utility model is to provide a melon seed peeling production line.
[0006] The above technical purpose of the present utility model is achieved through the following technical solutions: A melon seed peeling production line includes a feeding inclined belt conveyor. One side of the top end of the feeding inclined belt conveyor is provided with a water-washing peeling machine. One side of the water-washing peeling machine at its discharge port is provided with a guide trough with an open top. The bottom surface inside the guide trough slopes downward towards the end away from the feeding inclined belt conveyor. At the tail end of the guide trough, there are sequentially arranged an eddy current cleaning machine, a vibrating water filtering machine and a receiving hanging basket. A material transfer component is arranged between the guide trough and the eddy current cleaning machine, and a discharging inclined belt conveyor is arranged between the eddy current cleaning machine and the receiving hanging basket.
[0007] By adopting the above technical solutions, the melon seeds to be peeled are transported into the water-washing peeling machine through the feeding inclined belt conveyor for peeling. The peeled melon husks fall into the guide trough and roll downward along the slope of the bottom of the guide trough, and enter the eddy current cleaning machine through the material transfer component for cleaning. The cleaned melon seeds then enter the vibrating water filtering machine for water filtering work, and finally enter the receiving hanging basket through the discharging inclined belt conveyor to complete the peeling work. Its automation degree is high, effectively improving the production efficiency and reducing the labor cost.
[0008] The present utility model is further configured as follows: A temporary storage bin is provided at the bottom end of the feeding inclined belt conveyor. The bottom inside the temporary storage bin is an inclined plane that slopes towards the side of the feeding inclined belt conveyor. On the side of the temporary storage bin facing the feeding inclined belt conveyor, there is a feeding pipe connected to its interior and parallel to the bottom inclined plane. The bottom end of the feeding pipe is provided with a salt adding bin. The bottom of the salt adding bin is open and located above the feeding inclined belt conveyor. Above the temporary storage bin, there is also a horizontal vehicle ton bag feeding device.
[0009] The present utility model is further configured as follows: There are two groups of water washing type peeling machines. On one side of the top of each water washing type peeling machine, there is a material distributing hopper. Between the two material distributing hoppers, there is a shunt belt conveyor. The two ends of the shunt belt conveyor are respectively located above the two material distributing hoppers. The top end of the feeding inclined belt conveyor is rotatably connected to a material distributing plate, and there is also a cylinder for driving the material distributing plate to rotate. The cylinder is used to control the rotation of the material distributing plate so that the movable end of the material distributing plate is located above the shunt belt conveyor, or on one side of the shunt belt conveyor and above one of the material distributing hoppers.
[0010] The present utility model is further configured as follows: The material transfer assembly includes a transfer conveyor belt arranged inside the tail end of the guide chute. The transfer conveyor belt is inclined upwards, and its top end is located above the eddy current cleaning machine. A number of transfer baffles are evenly arranged on the surface of the transfer conveyor belt. An arc-shaped groove for the transfer baffles to pass through is opened at the tail end inside the guide chute.
[0011] The present utility model is further configured as follows: The drainage end of the water washing type peeling machine is connected to a first drainage pipe. The first drainage pipe is connected to a skin ash filter, and the skin ash filter is also connected to a secondary filter.
[0012] The present utility model is further configured as follows: The tail end of the guide chute, the eddy current cleaning machine and the vibration water draining machine are all connected to a second drainage pipe, and the second drainage pipes are all connected to the secondary filter.
[0013] The present utility model is further configured as follows: A maintenance platform is provided above the water washing type peeling machine, and a ladder is also provided at one end thereof.
[0014] The present utility model has the following beneficial effects: The melon seeds to be peeled are transported into the water washing type peeling machine through the feeding inclined belt conveyor for peeling. The peeled melon skins fall into the guide chute and roll down along the inclined plane at the bottom of the guide chute, and enter the eddy current cleaning machine through the material transfer assembly for cleaning. The cleaned melon seeds then enter the vibration water filtering machine for water filtering work, and finally enter the receiving hanging basket through the discharging inclined belt conveyor to complete the peeling work. It has a high degree of automation, effectively improves the production efficiency, and reduces the labor cost. Description of the Drawings
[0015] Figure 1 is the overall structural schematic diagram of this embodiment;
[0016] Figure 2 is the top view structural schematic diagram of this embodiment;
[0017] Figure 3 is Figure 1 the partial enlarged schematic diagram of part A in
[0018] Figure 4 is Figure 1 the partial enlarged schematic diagram of part B in
[0019] Figure 5 is Figure 1 the partial enlarged schematic diagram of part C in
[0020] Description of the drawings: 1. Feeding inclined belt conveyor; 2. Water-washing peeling machine; 3. Guide chute; 4. Eddy current cleaning machine; 5. Vibration water filter; 6. Receiving basket; 7. Discharging inclined belt conveyor; 8. Temporary storage bin; 9. Feeding pipe; 10. Salt adding bin; 11. Horizontal vehicle ton bag feeding device; 12. Baffle; 13. Electric cylinder; 14. Material distributing hopper; 15. Shunt belt conveyor; 16. Material distributing plate; 17. Cylinder; 18. Transfer conveyor belt; 19. Transfer baffle; 20. Arc-shaped groove; 21. First drain pipe; 22. Skin ash filter; 23. Secondary filter; 24. Second drain pipe; 25. Maintenance platform; 26. Ladder. Detailed implementation manners
[0021] The following further describes the present utility model in detail with reference to the drawings.
[0022] Among them, the same parts are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0023] As shown in the figure, a melon seed peeling production line includes a feeding inclined belt conveyor 1. One side of the top end of the feeding inclined belt conveyor 1 is provided with a water-washing peeling machine 2. One side of the water-washing peeling machine 2 at its discharge port is provided with a guide chute 3 with an open top. The bottom surface inside the guide chute 3 slopes downward towards the end away from the feeding inclined belt conveyor 1. At the tail end of the guide chute 3, an eddy current cleaning machine 4, a vibration water filter 5 and a receiving basket 6 are successively arranged. A transfer component is arranged between the guide chute 3 and the eddy current cleaning machine 4, and a discharging inclined belt conveyor 7 is arranged between the eddy current cleaning machine 4 and the receiving basket 6.
[0024] The melon seeds that need to be peeled are transported to the water-washing peeling machine 2 by the feeding inclined belt conveyor 1 for peeling. The peeled melon skins fall into the guide chute 3 and roll down along the inclined plane at the bottom of the guide chute 3, and enter the eddy current cleaning machine 4 through the material transfer component for cleaning. The cleaned melon seeds then enter the vibrating water filter 5 for water filtering, and finally enter the receiving hanging basket 6 through the discharging inclined belt conveyor 7 to complete the peeling work. It has a high degree of automation, effectively improves the production efficiency, and reduces the labor cost.
[0025] A temporary storage bin 8 is provided at the bottom end of the feeding inclined belt conveyor 1. The bottom inside the temporary storage bin 8 is an inclined plane that slopes towards the side of the feeding inclined belt conveyor 1. A feeding pipe 9 that communicates with its interior and is parallel to the bottom inclined plane is provided on the side of the temporary storage bin 8 facing the feeding inclined belt conveyor 1. A salt adding bin 10 is provided at the bottom end of the feeding pipe 9. The bottom of the salt adding bin 10 is open and located above the feeding inclined belt conveyor 1. A transverse vehicle ton bag feeding device 11 is also provided above the temporary storage bin 8. A baffle plate 12 is slidably connected to the feeding pipe 9 along the vertical direction, and an electric cylinder 13 for driving the lifting of the feeding plate is installed at the top of the feeding pipe 9.
[0026] Before the peeling work, the feeding pipe 9 is in a closed state by the baffle plate 12, and the temporary storage bin 8 is fed by the transverse machine conveying ton bags, so that a part of the melon seeds are temporarily stored in the temporary storage bin 8. When the peeling work starts, the electric cylinder 13 opens the baffle plate 12, so that the melon seeds fall into the feeding inclined belt conveyor 1 along the bottom inclined plane of the temporary storage bin 8 and the feeding pipe 9, so as to feed the melon seeds and carry out the peeling work.
[0027] There are two groups of water-washing peeling machines 2. A material distribution hopper 14 is provided on one side of the top of each water-washing peeling machine 2. A shunt belt conveyor 15 is provided between the two material distribution hoppers 14. The two ends of the shunt belt conveyor 15 are respectively located above the two material distribution hoppers 14. The top end of the feeding inclined belt conveyor 1 is rotatably connected with a material distribution plate 16, and further includes a cylinder 17 for driving the rotation of the material distribution plate 16. The cylinder 17 is used to control the rotation of the material distribution plate 16, so that the movable end of the material distribution plate 16 is located above the shunt belt conveyor 15, or on one side of the shunt belt conveyor 15 and above one of the material distribution hoppers 14.
[0028] At the beginning of processing, the material distribution plate 16 is controlled by the air cylinder 17 to deflect downward, so that the melon seeds fall into the water-washing peeling machine 2 near the top of the feeding inclined belt conveyor 1 for peeling work. After a period of time, when the capacity in the water-washing peeling machine 2 reaches the specified value, the air cylinder 17 controls the material distribution plate 16 to deflect upward, so that the end of the material distribution plate 16 is located above the shunt belt conveyor 15, and the melon seeds fall onto the shunt belt conveyor 15 along the material distribution plate 16 and finally fall into another water-washing peeling machine 2. The melon seeds alternately enter the two water-washing peeling machines 2, so that the production line can work continuously, further improving the production efficiency.
[0029] The material transfer assembly includes a transfer conveyor belt 18 arranged at the tail end of the guide chute 3. The transfer conveyor belt 18 is arranged obliquely upward, and its top end is located above the eddy current cleaning machine 4. A number of transfer baffles 19 are evenly arranged on the surface of the transfer conveyor belt 18, and an arc-shaped groove 20 for the transfer baffles 19 to pass through is opened at the tail end in the guide chute 3. When the peeled melon seeds fall into the arc-shaped groove 20 along the inclined plane at the bottom of the guide chute 3, they can be conveyed upward into the eddy current cleaning machine 4 for subsequent processing under the action of the transfer baffles 19.
[0030] The drainage end of the water-washing peeling machine 2 is connected with a first drain pipe 21. The first drain pipe 21 is connected with a skin ash filter 22, and the skin ash filter 22 is also connected with a secondary filter 23. The tail end of the guide chute 3, the eddy current cleaning machine 4 and the drainage ends of the vibration draining machine are all connected with a second drain pipe 24, and the second drain pipes 24 are all connected to the secondary filter 23. The melon seed skins and waste water generated by the water-washing peeling machine 2 enter the skin ash filter 22 through the first drain pipe 21 for preliminary filtration, and the filtered water then enters the secondary filter 23 for re-filtration. The water remaining in the diversion chute, the waste water generated by the material washing machine and the vibration draining machine also enter the secondary filter 23 for filtration, realizing the recycling of water resources.
[0031] A maintenance platform 25 is arranged above the water-washing peeling machine, and a ladder 26 is also arranged at one end, which is convenient for later staff to maintain and clean the water-washing peeling machine.
[0032] The specific embodiments are only explanations of the present invention, and they are not limitations of the present invention. Those skilled in the art can make modifications without creative contributions to the embodiments according to needs after reading this specification, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A melon seed peeling production line, characterized in that: The invention comprises a feeding inclined belt conveyor (1), wherein a water-washing peeling machine (2) is arranged on one side of the top end of the feeding inclined belt conveyor (1), and a material guide trough (3) with a top opening is arranged on one side of the material discharge port of the water-washing peeling machine (2), and the bottom surface in the material guide trough (3) is inclined downward toward the end away from the feeding inclined belt conveyor (1), and a vortex cleaning machine (4), a vibrating water filter (5) and a material receiving hanging basket (6) are arranged in sequence at the tail end of the material guide trough (3), a material transfer assembly is arranged between the material guide trough (3) and the vortex cleaning machine (4), and a material unloading inclined belt conveyor (7) is arranged between the vortex cleaning machine (4) and the material receiving hanging basket (6).
2. A melon seed peeling production line according to claim 1, characterized in that: A temporary storage bin (8) is provided at the bottom end of the loading inclined belt conveyor (1), and the bottom of the temporary storage bin (8) is an inclined surface inclined toward the side of the loading inclined belt conveyor (1). A feed pipe (9) connected to the interior of the temporary storage bin and parallel to the inclined surface of the bottom of the temporary storage bin (8) is provided on the side of the temporary storage bin (8) facing the loading inclined belt conveyor (1). A salt adding bin (10) is provided at the bottom end of the feed pipe (9). The bottom of the salt adding bin (10) is open and located above the loading inclined belt conveyor (1). A horizontal car ton bag loading device (11) is also provided above the temporary storage bin (8).
3. A melon seed peeling production line according to claim 1, characterized in that: The water-washing peeling machine (2) is provided with two groups, and a material dividing slide (14) is provided on one side of the top of the water-washing peeling machine (2), and a diverter belt conveyor (15) is provided between the two material dividing slides (14). The two ends of the diverter belt conveyor (15) are respectively located above the two material dividing slides (14). The top end of the loading inclined belt conveyor (1) is rotatably connected with a material dividing plate (16), and also includes a cylinder (17) for driving the material dividing plate (16) to rotate. The cylinder (17) is used to control the rotation of the material dividing plate (16) so that the movable end of the material dividing plate (16) is located above the diverter belt conveyor (15), or is located on one side of the diverter belt conveyor (15) and is located above one of the material dividing slides (14).
4. A melon seed peeling production line according to claim 3, characterized in that: The material transfer assembly comprises a transfer conveyor belt (18) arranged in the tail end of the material guide trough (3), the transfer conveyor belt (18) is arranged to be inclined upward, and its top end is located above the vortex cleaning machine (4), a plurality of transfer baffles (19) are evenly arranged on the surface of the transfer conveyor belt (18), and an arc groove (20) is opened at the tail end of the material guide trough (3) for the transfer baffle (19) to pass through.
5. The melon seeds peeling production line according to claim 1, characterized in that: The drainage end of the water-washing peeling machine (2) is connected to a first drainage pipe (21), the first drainage pipe (21) is connected to a peel ash filter (22), and the peel ash filter (22) is also connected to a secondary filter (23).
6. A melon seed peeling production line according to claim 5, characterized in that: The tail end of the guide trough (3), the vortex cleaning machine (4) and the vibration drainer are all connected to a second drainage pipe (24), and the second drainage pipe (24) is connected to a secondary filter (23).
7. The melon seed peeling production line according to claim 1, characterized in that: A maintenance platform (25) is provided above the water-washing peeling machine (2), and a ladder (26) is provided at one end of the maintenance platform.