Shield muck mud-water separation device
By designing a shield slag mud-water separation device including a screw feed rod and an air dryer, the problem of the dirt not being easy to completely extract and separation effects in the prior art is solved, and comprehensive mud-water separation and efficient treatment of the slag is achieved.
Patent Information
- Application Number
- CN202421930452.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-10
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-10
AI Technical Summary
During the sedimentation of slag and mud-water separation devices in the existing shield structure slag and mud-water separation device, there is a problem that slag is not easy to be completely extracted and the separation effect is discontinuous, which affects work efficiency.
A shield sludge and water separation device including a first water connection tank and a second water connection tank is designed. The sludge and soil in the sludge guide pipe are driven to transport and precipitate, and water is discharged through the water filter hole. The vibration and air dryer of the conveying filter belt and the push rod are used to achieve the mud and water separation again, ensuring continuous separation and efficient collection of sludge and soil.
The comprehensive mud-water separation of slag is achieved, the continuity and working efficiency of separation are improved, and the efficient treatment and transportation of slag is ensured.
Smart Images

Figure CN222900438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shield muck treatment, and specifically, to a shield muck slurry separation device. Background Art
[0002] A large amount of shield muck will be generated when tunneling through a shield machine. Since the construction water during the shield tunneling construction process and the formation seepage water during the shield tunneling process will both enter the shield muck, the shield muck generally has a large water content and is in a slurry state, which is not easy to transport. Therefore, it is necessary to carry out slurry separation treatment on the shield muck.
[0003] After retrieval, the utility model patent with the publication number of CN218944564U discloses a shield muck slurry separation device, including: a left box, guide plates arranged on both sides of the bottom end inside the left box, a conveying mechanism arranged in the middle upper part inside the left box, an auxiliary mechanism arranged in the upper right part inside the left box, a right box arranged on the right side of the left box, a vibration mechanism arranged inside the right box, a drying mechanism arranged above the right box, an upper outlet arranged in the upper right part of the right box, and a lower outlet arranged in the lower right part of the right box. When in use, the two cams continuously touch the filter screen, so that the muck on the filter screen vibrates again, and the water on the muck can be further filtered out. And with the cooperation of a group of heating plates and two fan blades, as the muck vibrates and overturns, it is convenient to dry the water on the muck, with thorough separation, high efficiency and good use effect.
[0004] The above patent has the following deficiencies: when the muck precipitates in the left box, the auger is located in the middle position of the left box, and it is not convenient to completely extract the precipitated muck through the auger; in addition, when the subsequent vibration slurry separation of the muck is carried out, it is not convenient to discharge the separated muck on the filter screen from the upper outlet, which affects the continuity and working efficiency of the muck separation. For this reason, we propose a shield muck slurry separation device. Summary of the Utility Model
[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a shield muck slurry separation device.
[0006] To solve the above problems, the utility model adopts the following technical solutions:
[0007] A shield muck and mud separation device includes a first water receiving tank and a second water receiving tank. A conveying and separating mechanism is arranged at the top of the second water receiving tank, and a drying mechanism is arranged on the conveying and separating mechanism. A support column is fixedly connected to the top of the first water receiving tank, and a precipitation and separation mechanism is arranged at the top end of the support column. The precipitation and separation mechanism includes a plurality of mud guiding pipes fixedly connected to each other. The bottom surfaces of two of the mud guiding pipes are connected to the top end of the support column. The top parts of one ends of the plurality of mud guiding pipes are respectively fixedly connected with mud inlet pipes, and the top ends of the plurality of mud inlet pipes are fixedly connected with a mud injection box. A first motor is respectively fixedly installed at one end of each of the plurality of mud guiding pipes, and the output shafts of the plurality of first motors respectively extend into the inner cavity of the mud guiding pipes and are fixedly connected with spiral feeding rods. A plurality of water filtering holes are formed in the bottom surfaces of the plurality of mud guiding pipes.
[0008] As a preferred solution of the present utility model, the conveying and separating mechanism includes a support frame fixedly connected to the inner walls of two second water receiving tanks and two conveying frames fixedly connected to the ends of the second water receiving tank. Conveying rollers are respectively rotatably connected between the two conveying frames and the two support frames. A conveying filter belt is drivingly connected between the two conveying rollers. A second motor is fixedly installed outside one of the support frames, and the output shaft of the second motor is connected to one end of the rotating shaft of one of the conveying rollers. A plurality of rotating frames are rotatably connected between the two support frames, and the plurality of rotating frames all penetrate through the inner side of the conveying filter belt. A plurality of push rods are fixedly connected to the outer sides of the rotating frames. A plurality of third motors are fixedly installed outside one of the support frames, and the output shafts of the plurality of third motors are respectively connected to the ends of the plurality of rotating frames.
[0009] As a preferred solution of the present utility model, the drying mechanism includes support blocks fixedly connected to the top ends of two support frames. A blowing box is fixedly connected to the top ends of the plurality of support blocks. A plurality of blowing fans are fixedly sleeved on the top of the blowing box. A plurality of electric heating tubes are fixedly installed in the inner cavity of the blowing box.
[0010] As a preferred solution of the present utility model, the side surface of the spiral feeding rod fits with the inner wall of the mud guiding pipe.
[0011] As a preferred solution of the present utility model, drain valves are respectively fixedly installed on the sides of the first water receiving tank and the second water receiving tank, and the ends of the two drain valves respectively extend into the inner cavities of the first water receiving tank and the second water receiving tank.
[0012] As a preferred solution of the present utility model, the side surface of the conveying filter belt fits with the inner side surface of the support frame, and one end of the conveying filter belt is directly above the other end of the mud guiding pipe.
[0013] Compared with the prior art, the advantages of the present utility model are as follows:
[0014] (1) In this utility model, the first motor is used to drive the spiral feeding rod to intermittently rotate to convey the muck in the mud guiding pipe. At the same time, when the spiral feeding rod stops rotating, the muck in the inner cavity of the mud guiding pipe precipitates for mud-water separation. The separated water is discharged from the water filtering holes, and the separated muck is conveyed from the end of the mud guiding pipe to the conveying filter belt, realizing mud-water separation for all the muck and also driving the muck after all mud-water separation to move for subsequent operations.
[0015] (2) In this utility model, the second motor is used to drive the conveying filter belt to rotate to convey the muck. At the same time, the third motor is used to drive the rotating frame and the pushing rod to rotate to push the conveying filter belt. The vibration generated by the conveying filter belt enables the muck to be separated again by mud-water separation. In addition, the blower fan blows air downward, and the electric heating tube heats the air, so that the hot air blows the muck, enabling the muck to be air-dried. Thus, re-mud-water separation of the muck is realized, ensuring the effect of mud-water separation. In addition, it is ensured that the separated muck is conveyed to the outside of the second water receiving tank along with the conveying filter belt for collection and conveyance, ensuring the continuity and working efficiency of muck separation and improving the practicability of this shield muck mud-water separation device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the overall structural schematic diagram of this utility model;
[0017] Figure 2 is the structural schematic diagram of the mud guiding pipe of this utility model;
[0018] Figure 3 is the cross-sectional schematic diagram of the conveying filter belt of this utility model;
[0019] Figure 4 is the structural schematic diagram of the air blowing box of this utility model.
[0020] Explanation of the reference numerals in the figures:
[0021] 1. First water receiving tank; 2. Second water receiving tank; 3. Conveying and separating mechanism; 4. Air drying mechanism; 5. Support column; 6. Precipitation and separation mechanism; 7. Mud guiding pipe; 8. Water filtering holes; 9. Mud inlet pipe; 10. Mud injection box; 11. First motor; 12. Spiral feeding rod; 13. Support frame; 14. Conveying frame; 15. Conveying roller; 16. Conveying filter belt; 17. Second motor; 18. Rotating frame; 19. Pushing rod; 20. Third motor; 21. Support block; 22. Air blowing box; 23. Blower fan; 24. Electric heating tube; 25. Drain valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0024] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "sheathed / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Embodiment:
[0026] Please refer to Figures 1-4 , a shield muck and mud separation device, including a first water receiving tank 1 and a second water receiving tank 2. A conveying and separating mechanism 3 is arranged on the top of the second water receiving tank 2, and a drying mechanism 4 is arranged on the conveying and separating mechanism 3. A support column 5 is fixedly connected to the top of the first water receiving tank 1, and a precipitation and separating mechanism 6 is arranged at the top end of the support column 5. The precipitation and separating mechanism 6 includes a plurality of mud guiding pipes 7 fixedly connected to each other. The bottom surfaces of two of the mud guiding pipes 7 are connected to the top end of the support column 5. The top ends of one ends of the plurality of mud guiding pipes 7 are respectively fixedly connected with mud inlet pipes 9, the top ends of the plurality of mud inlet pipes 9 are fixedly connected with a mud injection box 10, a first motor 11 is respectively fixedly installed at one end of each of the plurality of mud guiding pipes 7, the output shafts of the plurality of first motors 11 respectively extend into the inner cavity of the mud guiding pipes 7 and are fixedly connected with spiral feeding rods 12, and a plurality of water filtering holes 8 are formed in the bottom surfaces of the plurality of mud guiding pipes 7.
[0027] In this embodiment, the plurality of mud guiding pipes 7 are inclined to ensure that the water in the muck in the inner cavity of the mud guiding pipes 7 can smoothly fall from the water filtering holes 8.
[0028] Specifically, please refer to Figures 1 to 3 , the conveying and separating mechanism 3 includes a support frame 13 fixedly connected to the inner walls of two second water receiving tanks 2 and two conveying frames 14 fixedly connected to the ends of the second water receiving tank 2. Conveying rollers 15 are rotatably connected between the two conveying frames 14 and the two support frames 13 respectively. A conveying filter belt 16 is drivingly connected between the two conveying rollers 15. A second motor 17 is fixedly installed on the outer side of one support frame 13, and the output shaft of the second motor 17 is connected to one end of the rotating shaft of the conveying roller 15. A plurality of rotating frames 18 are rotatably connected between the two support frames 13. The plurality of rotating frames 18 all penetrate through the inner side of the conveying filter belt 16. A plurality of push rods 19 are fixedly connected to the outer side of the rotating frame 18. A plurality of third motors 20 are fixedly installed on the outer side of one support frame 13, and the output shafts of the plurality of third motors 20 are respectively connected to the ends of the plurality of rotating frames 18.
[0029] In this embodiment, the third motor 20 is used to drive the rotating frame 18 and the push rod 19 to rotate, and the push rod 19 is used to push the conveying filter belt 16, so that the conveying filter belt 16 generates vibration to realize the separation of muddy water.
[0030] Specifically, please refer to Figure 1 and Figure 4 , the air drying mechanism 4 includes support blocks 21 fixedly connected to the tops of the two support frames 13. The tops of the plurality of support blocks 21 are fixedly connected with a blowing box 22. A plurality of blowing fans 23 are fixedly sleeved on the top of the blowing box 22. A plurality of electric heating tubes 24 are fixedly installed in the inner cavity of the blowing box 22.
[0031] In this embodiment, the blowing fan 23 is used to blow air downward, the electric heating tube 24 is used to heat the air, and the hot air is used to dry the muck to realize the separation of muddy water.
[0032] Specifically, please refer to Figure 2 , the side surface of the spiral feeding rod 12 is in contact with the inner wall of the mud guiding pipe 7.
[0033] In this embodiment, it is ensured that the rotation of the spiral feeding rod 12 can drive the muck to move smoothly in the inner cavity of the mud guiding pipe 7.
[0034] Specifically, please refer to Figure 1 , drain valves 25 are respectively fixedly installed on the sides of the first water receiving tank 1 and the second water receiving tank 2, and the ends of the two drain valves 25 respectively extend into the inner cavities of the first water receiving tank 1 and the second water receiving tank 2.
[0035] In this embodiment, the waste water in the first water receiving tank 1 and the second water receiving tank 2 is discharged through the drain valve 25.
[0036] Specifically, please refer to Figure 1, the side surface of the conveying filter belt 16 is in contact with the inner side surface of the support frame 13, and one end of the conveying filter belt 16 is directly above the other end of the mud guiding pipe 7.
[0037] In this embodiment, the support frame 13 is used to limit the side part of the conveying filter belt 16 to prevent the muck on the conveying filter belt 16 from falling from the side part of the conveying filter belt 16.
[0038] Working principle: During use, first, continuously put the shield muck into the mud injection box 10, and make the muck in the mud injection box 10 be introduced into the inner cavity of the mud guiding pipe 7 through the mud inlet pipe 9. In addition, start the first motor 11 to drive the spiral feeding rod 12 to rotate intermittently, and use the rotating spiral feeding rod 12 to drive the muck to be conveyed in the mud guiding pipe 7. In addition, when the spiral feeding rod 12 stops rotating, the muddy water in the muck is separated, and the separated waste water is discharged from the water filtering holes 8. Then, the mud guiding pipe 7 guides the muck onto the conveying filter belt 16, start the second motor 17 to drive the conveying roller 15 and the conveying filter belt 16 to rotate, and use the conveying filter belt 16 to drive the muck to move. In addition, start the third motor 20 to drive the rotating frame 18 and the pushing rod 19 to rotate, and use the pushing rod 19 to push the conveying filter belt 16, so as to make the muck on the conveying filter belt 16 vibrate, thereby assisting in the separation of the muddy water. Then, energize the electric heating pipe 24 to generate heat, start the blower fan 23 to blow downward, use the electric heating pipe 24 to heat the air, and make the hot air blow the muck to dry the muck, so as to realize the re-separation of the muddy water from the muck. The separated muck follows the conveying filter belt 16 to be discharged for collection, and that's it.
[0039] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent replacements or changes, and all should be covered by the protection scope of the present invention.
Claims
1. A shield slag mud water separation device, comprising a first water receiving box (1) and a second water receiving box (2), characterized in that: A conveying and separation mechanism (3) is arranged on the top of the second water receiving box (2), and an air drying mechanism (4) is arranged on the conveying and separation mechanism (3). A support column (5) is fixedly connected to the top of the first water receiving box (1), and a sedimentation and separation mechanism (6) is arranged on the top of the support column (5). The sedimentation and separation mechanism (6) comprises a plurality of mud guide tubes (7) fixedly connected to each other, wherein the bottom surfaces of two mud guide tubes (7) are connected to the top of the support column (5), the tops of one end of the plurality of mud guide tubes (7) are respectively fixedly connected to mud inlet pipes (9), the tops of the plurality of mud inlet pipes (9) are fixedly connected to mud injection boxes (10), the first motors (11) are respectively fixedly installed on one end of the plurality of mud guide tubes (7), the output shafts of the plurality of first motors (11) respectively extend to the inner cavity of the mud guide tubes (7) and are fixedly connected to spiral feed rods (12), and the bottom surfaces of the plurality of mud guide tubes (7) are each provided with a plurality of water filtering holes (8).
2. A shield slag soil and water separation device according to claim 1, characterized in that: The conveying and separating mechanism (3) comprises a support frame (13) fixedly connected to the inner walls of the two second water receiving boxes (2) and two conveying frames (14) fixedly connected to the ends of the second water receiving boxes (2); conveying rollers (15) are rotatably connected between the two conveying frames (14) and the two support frames (13); a conveying filter belt (16) is transmission-connected between the two conveying rollers (15); a second motor (17) is fixedly installed on the outer side of one of the support frames (13); the output shaft of the second motor (17) is connected to one end of the rotating shaft of the one of the conveying rollers (15); a plurality of rotating frames (18) are rotatably connected between the two support frames (13); the plurality of rotating frames (18) all penetrate the inner side of the conveying filter belt (16); a plurality of pushing rods (19) are fixedly connected to the outer side of the rotating frame (18); a plurality of third motors (20) are fixedly installed on the outer side of one of the support frames (13); the output shafts of the plurality of third motors (20) are respectively connected to the ends of the plurality of rotating frames (18).
3. A shield slag mud water separation device according to claim 2, characterized in that: The air-drying mechanism (4) comprises a support block (21) fixedly connected to the top ends of two support frames (13); the top ends of a plurality of the support blocks (21) are fixedly connected to a blow box (22); the top of the blow box (22) is fixedly sleeved with a plurality of blow fans (23); and the inner cavity of the blow box (22) is fixedly installed with a plurality of electric heating tubes (24).
4. The shield slag and mud water separation device according to claim 1 is characterized by: The side surface of the spiral feed rod (12) is in contact with the inner wall of the mud guide pipe (7).
5. The shield slag and mud water separation device according to claim 1 is characterized by: Drain valves (25) are fixedly mounted on the sides of the first water receiving box (1) and the second water receiving box (2), respectively, and the ends of the two drain valves (25) extend to the inner cavities of the first water receiving box (1) and the second water receiving box (2), respectively.
6. The shield slag mud water separation device according to claim 2, characterized in that: The side surface of the conveyor filter belt (16) is in contact with the inner side surface of the support frame (13), and one end of the conveyor filter belt (16) is located directly above the other end of the mud guide pipe (7).