Ionization Spray Dust Removal System
Patent Information
- Application Number
- CN202421722670.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-20
AI Technical Summary
The prior art has limited dust reduction effect when dealing with high concentrations of mineral dust, and increasing spray flow will waste water resources and be limited to the size of atomized particles.
The ionization spray dust removal system is adopted. By installing negatively charged needle electrodes and positively charged needle electrodes in the dust removal box, combined with the atomization nozzle, the dust particles are ionized and the positively charged water mist particles are encountered to form a larger particle settlement, thereby improving the dust reduction effect.
It significantly improves the dust reduction effect of high-concentration ore dust, improves dust removal efficiency, avoids waste of water resources, and simplifies the equipment structure and facilitates maintenance.
Smart Images

Figure CN222900606U8_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust removal equipment, in particular to an ionized spray dust removal system. Background Art
[0002] Mine dust is a general term for solid fine particles produced during coal production. In many links such as mine production, coal storage, coal transportation and tunnel excavation, a large amount of dust is emitted into the air underground, which has a negative impact on safety, health, environment, etc. In the existing technology, there are generally two dust removal methods for these dusts: wet dust removal and dry dust removal. Among them, the wet dust removal process system is simple, safe and reliable, and has strong adaptability to the complex environment of mines, so it is more widely used.
[0003] However, in coal mines, the dust concentration is often very high. For these high-concentration dusts, although increasing the spray flow rate can improve the dust reduction efficiency to a certain extent, the improvement effect is very limited. It not only wastes water resources, but is also limited by the size of the atomized particles, resulting in less than ideal dust reduction effects. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides an ionization spray dust removal system, which has the advantage of significantly improving the dust reduction effect through the combination of ionization and spraying.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of significantly improving the dust reduction effect by combining ionization and spraying, the utility model provides the following technical solutions: an ionization spray dust removal system, comprising a dust removal box, wherein the right end of the dust removal box is provided with an air inlet, the left end is fixedly provided with an air outlet pipe, and further comprising:
[0008] Several atomizing nozzles are evenly installed on the inner top wall of the dust removal box;
[0009] Several needle-shaped electrodes with negative charge are evenly installed in the dust removal box, and the installation position corresponds to the air inlet position;
[0010] A plurality of needle-shaped electrodes 2 with positive charge are evenly installed in the dust removal box, and the installation positions are adjacent to the atomizing nozzle positions.
[0011] As a preferred technical solution of the utility model, an induced draft fan is installed at the end of the air outlet pipe.
[0012] As a preferred technical solution of the utility model, the atomizing nozzle is connected to the water supply pipe through a branch pipe.
[0013] As a preferred technical solution of the utility model, it also includes a partition plate, which is fixedly installed in the dust removal box and the installation position is located below the atomizing nozzle;
[0014] The partition is evenly provided with spray ports corresponding to the atomizing nozzles.
[0015] As a preferred technical solution of the utility model, the dust removal box is composed of a lower box body and an upper box body connected to each other by a wing plate;
[0016] The partition is fixedly installed at the top opening of the lower box body, and the needle-shaped electrode 1, the atomizing nozzle and the needle-shaped electrode 2 are all installed in the upper box body.
[0017] As a preferred technical solution of the utility model, it also includes a dust concentration sensor, which is fixedly installed in the air outlet duct.
[0018] As a preferred technical solution of the utility model, a bottom cabinet is fixedly installed at the bottom of the dust removal box, the bottom cabinet is connected with the processing cabinet through a connecting pipe, and a filter is arranged in the processing cabinet.
[0019] As a preferred technical solution of the utility model, a support plate is fixedly installed on the inner wall of the processing cabinet, and the filter screen is placed on the support plate;
[0020] It also includes a drainage pipe, which is connected to the processing cabinet.
[0021] (III) Beneficial effects
[0022] Compared with the prior art, the utility model provides an ionized spray dust removal system, which has the following beneficial effects:
[0023] 1. In this ionization spray dust removal system, air enters from the air inlet of the box. When passing through the needle-shaped electrode area, the dust particles in the air are negatively charged. The negatively charged dust particles enter the spray area and meet the positively charged water mist particles. They attract each other and condense into larger particles. The larger particles settle under the action of gravity, and the cleaned air is discharged from the air outlet pipe. Through ionization, it can effectively capture and remove dust in high-concentration mine dust, significantly improving the dust reduction effect.
[0024] 2. The ionized spray dust removal system uses a needle-shaped electrode to make the dust particles carry a negative charge. When the positively charged water mist meets the negatively charged dust particles, a strong adsorption effect is generated, causing the dust particles to quickly condense and settle, significantly improving the dust removal efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0026] Figure 2It is a cross-sectional view of the overall structure of the utility model;
[0027] Figure 3 It is a schematic diagram of the dust removal box of the utility model in a separated state.
[0028] In the figure: 1. dust removal box; 101. lower box body; 102. upper box body; 103. wing plate; 2. air inlet; 3. air outlet pipe; 4. needle electrode 1; 5. water supply pipe; 6. atomizing nozzle; 7. needle electrode 2; 8. partition; 9. spray nozzle; 10. dust concentration sensor; 11. bottom cabinet; 12. slope surface; 13. connecting pipe; 14. processing cabinet; 15. support plate; 16. filter screen; 17. drain pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] Embodiment 1:
[0031] See also Figure 1 and Figure 2 The ionization spray dust removal system includes a dust removal box 1, an air inlet 2 is provided at the right end of the dust removal box 1, an air outlet pipe 3 is fixedly installed at the left end, and an induced draft fan is installed at the end of the air outlet pipe 3. The external air can be sucked in from the air inlet 2 through the induced draft fan.
[0032] like Figure 2 As shown, a plurality of atomizing nozzles 6 are evenly installed on the inner top wall of the dust removal box 1. The atomizing nozzle 6 is connected to the water supply pipe 5 through a branch pipe. Through the atomizing nozzle 6, a fine and uniform water mist can be sprayed to achieve the dust reduction effect. The specific model of the atomizing nozzle 6 can be selected by technical personnel in this field according to actual needs, such as using an ultrasonic atomizer.
[0033] In this embodiment, a plurality of needle-shaped electrodes 1 4 and a plurality of needle-shaped electrodes 2 7 are evenly installed in the dust removal box 1. The needle-shaped electrode 1 4 has a negative charge and is installed at a position corresponding to the position of the air inlet 2. The needle-shaped electrode 2 7 has a positive charge and is installed adjacent to the position of the atomizing nozzle 6.
[0034] Under the action of the induced draft fan, air enters from the air inlet 2 of the box body. When passing through the needle-shaped electrode 4 area, the dust particles in the air are negatively charged. The negatively charged dust particles enter the spray area and meet the positively charged water mist particles. They attract each other and condense into larger particles. The larger particles settle under the action of gravity, and the cleaned air is discharged from the air outlet 3. Through ionization, the dust in the high-concentration mine dust can be effectively captured and removed, which significantly improves the dust reduction effect.
[0035] In this embodiment, the needle-shaped electrode 1 4 is connected to the negative electrode of the high-voltage power supply to generate negative charge, and the needle-shaped electrode 2 7 is connected to the positive electrode of the high-voltage power supply to generate positive charge.
[0036] Embodiment 2:
[0037] See also Figure 2 and Figure 3 On the basis of the first embodiment, the present embodiment further comprises a partition plate 8, which is fixedly installed in the dust removal box 1 and is installed below the atomizing nozzle 6. Figure 2 As shown, the partition plate 8 is evenly provided with spray ports 9 corresponding to the atomizing nozzle 6. The partition plate 8 can separate the installation area of the atomizing nozzle 6 and the needle electrode 7 from the air flow channel.
[0038] like Figure 3 As shown, the dust removal box 1 is composed of a lower box body 101 and an upper box body 102 connected to each other by a wing plate 103, wherein the partition plate 8 is fixedly installed at the top opening of the lower box body 101, and the needle electrode 1 4, the atomizing nozzle 6 and the needle electrode 2 7 are all installed in the upper box body 102;
[0039] Therefore, most of the structures are installed on the upper box body 102. When maintenance is needed, the upper box body 102 can be directly removed. The detachable design is convenient for production and maintenance.
[0040] like Figure 2 As shown, a dust concentration sensor 10 is fixedly installed in the air outlet pipe 3. The dust concentration sensor 10 can detect the dust content in the purified air, and then, the spray volume of the atomizing nozzle 6 can be selectively adjusted according to the dust content.
[0041] Embodiment three:
[0042] See also Figure 1 and Figure 2 On the basis of the first or second embodiment, in this embodiment, a bottom cabinet 11 is fixedly installed at the bottom of the dust removal box 1, and the bottom cabinet 11 is connected to the processing cabinet 14 through a connecting pipe 13, and a filter screen 16 is provided in the processing cabinet 14;
[0043] like Figure 2As shown, the inner bottom wall of the bottom cabinet 11 is also inclined to form a slope surface 12, through which the dust-containing liquid is guided to flow toward the connecting pipe 13;
[0044] The dust-containing liquid enters the processing cabinet 14 through the connecting pipe 13, and then is filtered by the filter 16, and the dust is retained in the filter 16;
[0045] like Figure 2 As shown, a support plate 15 is fixedly mounted on the inner wall of the processing cabinet 14, and a filter screen 16 is placed on the support plate 15. A drain pipe 17 is also included, which is connected to the processing cabinet 14;
[0046] The dust is retained in the filter 16. When cleaning is required, the filter 16 can be directly lifted out, which is convenient for cleaning. The dust collecting mechanism is arranged outside the dust removal box 1, which is easy for maintenance.
[0047] The filtered liquid is discharged through the drain pipe 17 and can be recycled.
[0048] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ionized spray dust removal system, comprising a dust removal box (1), wherein the right end of the dust removal box (1) is provided with an air inlet (2), and the left end is fixedly provided with an air outlet pipe (3), characterized in that: Also includes: A plurality of atomizing nozzles (6) are evenly mounted on the inner top wall of the dust removal box (1); A plurality of needle-shaped electrodes (4) with negative charges are evenly installed in the dust removal box (1), and the installation positions correspond to the positions of the air inlets (2); A plurality of needle-shaped electrodes (7) with positive charges are evenly installed in the dust removal box (1), and the installation positions are adjacent to the atomizing nozzle (6).
2. The ionization spray dust removal system according to claim 1 is characterized in that: An induced draft fan is installed at the end of the air outlet pipe (3).
3. The ionization spray dust removal system according to claim 1 is characterized in that: The atomizing nozzle (6) is connected to the water supply pipe (5) through a branch pipe.
4. The ionization spray dust removal system according to claim 1 is characterized in that: It also includes a partition plate (8) which is fixedly installed in the dust removal box (1) and is installed below the atomizing nozzle (6); The partition plate (8) is evenly provided with spray ports (9) corresponding to the atomizing nozzles (6).
5. The ionization spray dust removal system according to claim 4 is characterized in that: The dust removal box (1) is composed of a lower box body (101) and an upper box body (102) which are connected to each other via a wing plate (103); The partition plate (8) is fixedly installed at the top opening of the lower box (101), and the needle-shaped electrode 1 (4), the atomizing nozzle (6) and the needle-shaped electrode 2 (7) are all installed in the upper box (102).
6. The ionization spray dust removal system according to claim 1, characterized in that: It also includes a dust concentration sensor (10) which is fixedly installed in the air outlet pipe (3).
7. The ionization spray dust removal system according to claim 1, characterized in that: A bottom cabinet (11) is fixedly mounted on the bottom of the dust removal box (1); the bottom cabinet (11) is connected to a processing cabinet (14) via a connecting pipe (13); a filter screen (16) is provided in the processing cabinet (14).
8. The ionization spray dust removal system according to claim 7, characterized in that: The inner wall of the processing cabinet (14) is fixedly mounted with a support plate (15), and the filter screen (16) is placed on the support plate (15); and a drainage pipe (17) is also included, which is connected to the processing cabinet (14).