Emulsion tank with emulsion recovery function

Abstract

The utility model relates to the technical field of emulsion tank equipment, and provides an emulsion tank with an emulsion recovery function, which comprises an emulsion tank body arranged in an emulsion pool, a top cover is arranged at the top of the emulsion tank body to control opening and closing of an inner cavity of the emulsion tank body, and a glue return pipe and a glue outlet pipe are arranged on the emulsion tank body. And the top of the glue return pipe is connected with an emulsion return pipe. The emulsion tank overcomes the defects in the prior art and is reasonable in design and compact in structure, felt wool mixed in backflow emulsion is filtered through the filtering assembly, it is guaranteed that the emulsion flowing back into the emulsion tank body is pure and free of pollution, and therefore the problem that the emulsion nozzle is possibly blocked due to accumulation of the felt wool is effectively prevented, and the service life of the emulsion tank is prolonged. And the continuity and high efficiency of subsequent emulsion application are ensured. The nut is rotated to move towards the sealing gasket, and at the moment, the roller brush can be pulled out of the cylindrical cavity of the filter box by pulling the lead screw, so that the surface of the roller brush can be cleaned conveniently.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsion tanks, and particularly relates to an emulsion tank with an emulsion recovery function. Background Art

[0002] Before the felt enters the oven for drying, emulsion needs to be sprayed on the felt. As the emulsion penetrates and acts deeply, part of the emulsion will naturally seep out from the bottom of the felt. In order to save materials, the seeping emulsion is collected. However, the seeping emulsion will contain felt hairs, which may cause blockage of the emulsion nozzle and affect subsequent work. Therefore, we propose an emulsion tank with an emulsion recovery function. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] In view of the deficiencies of the prior art, the utility model provides an emulsion tank with an emulsion recovery function to solve the above problems existing in the prior art.

[0005] (2) Technical Solutions

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: An emulsion tank with an emulsion recovery function includes an emulsion tank body disposed in an emulsion pool. The top of the emulsion tank body is provided with a top cover to control the opening and closing of its inner cavity. The emulsion tank body is provided with a return rubber tube and a rubber outlet tube. The top of the return rubber tube is connected to an emulsion return pipe, and a rotatable filtering assembly is arranged inside it to recover the felt hairs in the emulsion in a winding filtering manner. The top of the rubber outlet tube is connected to an emulsion nozzle through a pipeline pump, and its bottom extends to the bottom of the inner cavity of the emulsion tank body.

[0007] Further, the filtering assembly includes a filtering box disposed in the middle of the return rubber tube. A cylindrical cavity is horizontally opened in the filtering box. The cylindrical cavity is perpendicular and communicated with the inner cavity of the return rubber tube. A rotatable roller brush is arranged inside the cylindrical cavity. A number of brush rods are circumferentially arranged on the surface of the roller brush. Through the rotation of the roller brush, the brush rods wind and collect the felt hairs.

[0008] Further, one side of the cylindrical cavity is open. The roller brush is inserted into the cylindrical cavity through this opening. One end of the roller brush is provided with a roller shaft, and the other end is provided with a sealing gasket adapted to the inner cavity of the cylindrical cavity. The sealing gasket is arranged inside the opening side of the cylindrical cavity to realize the sealing of this opening side. An axial hole adapted to the roller shaft is opened on the side of the cylindrical cavity far from the opening side. The roller shaft is inserted into the axial hole to realize the installation of the roller brush and the cylindrical cavity.

[0009] Further, one side of the gasket away from the roller brush is connected with a first bevel gear through a rotating rod. The outer wall of the first bevel gear is meshed and connected with a second bevel gear. A stirring rod is arranged inside the second bevel gear. A motor for driving its rotation is arranged at the top of the stirring rod. The motor drives the stirring rod and the second bevel gear to rotate, and then drives the roller brush to rotate through gear transmission.

[0010] Further, the rotating rod includes a lead screw connected to the gasket. A nut is threadedly connected to the outer wall of the lead screw. A first spline is arranged at one end of the lead screw away from the gasket. A spline sleeve capable of driving the first spline to rotate is sleeved on the lead screw. The spline sleeve can slide along the direction of the axes of the lead screw and the spline sleeve. One side of the spline sleeve away from the lead screw abuts against a rotating shaft connected to the first bevel gear. A second spline is arranged at one end of the rotating shaft. The second spline is inserted into the inner cavity of the spline sleeve and can drive it to rotate.

[0011] Further, a positioning block is arranged inside the emulsion tank body. The positioning block is sleeved on the outer wall of the rotating shaft to realize the support and positioning of the rotating shaft.

[0012] Further, stirring blades are arranged on the outer wall of one side of the stirring rod extending into the inner cavity of the emulsion tank body for mixing and homogenizing the emulsion.

[0013] Further, a filtering assembly is arranged inside the glue outlet pipe to realize the re - filtration and recovery of felt hairs in the emulsion when the emulsion is used.

[0014] (III) Beneficial Effects

[0015] The embodiment of the utility model provides an emulsion tank with an emulsion recovery function. It has the following beneficial effects:

[0016] 1. The filtering assembly filters the felt hairs mixed in the reflux emulsion, ensuring that the emulsion flowing back into the emulsion tank body is pure and free of contamination. Thus, it effectively prevents the problem of emulsion nozzle blockage that may be caused by the accumulation of felt hairs, and ensures the continuity and high efficiency of subsequent emulsion application.

[0017] 2. Rotate the nut so that the nut moves towards the gasket direction. At this time, by pulling the lead screw, the roller brush can be pulled out from the cylindrical cavity of the filter box, which is convenient for cleaning the surface of the roller brush. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three - dimensional schematic diagram of the overall structure of the utility model;

[0019] Figure 2 is a three - dimensional sectional schematic diagram of the emulsion tank structure of the utility model;

[0020] Figure 3 is a three - dimensional schematic diagram of the filtering assembly structure of the utility model;

[0021] Figure 4 This is a three-dimensional schematic diagram of the filter box structure of the present utility model;

[0022] Figure 5 This is a three-dimensional schematic diagram of the roller brush structure of the present utility model.

[0023] In the figure: 1. Emulsion tank body; 2. Top cover; 3. Glue return pipe; 4. Glue outlet pipe; 51. Filter box; 52. Cylindrical cavity; 521. Axial hole; 53. Roller brush; 531. Roller shaft; 532. Sealing gasket; 541. Lead screw; 542. Nut; 543. First spline; 544. Spline sleeve; 545. Rotating shaft; 546. Second spline; 55. First bevel gear; 56. Second bevel gear; 6. Stirring rod; 7. Motor; 8. Positioning block. Specific embodiments

[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0025] Referring to the attached Figures 1-5 , an emulsion tank with an emulsion recovery function, including an emulsion tank body 1 disposed in an emulsion pool. Disposing the emulsion tank body 1 in the emulsion pool helps maintain a constant temperature of the emulsion during production. The overall height of the emulsion tank body 1 is lower than the ground. The top of the emulsion tank body 1 is provided with a top cover 2 to control the opening and closing of its inner cavity. The emulsion tank body 1 is provided with a glue return pipe 3 and a glue outlet pipe 4. The top of the glue return pipe 3 is connected to an emulsion return pipe, facilitating the recycling of the emulsion and saving certain costs. It is internally provided with a rotatable filtering assembly to wind and filter the felt hairs in the emulsion. The top of the glue outlet pipe 4 is connected to an emulsion nozzle through a pipeline pump, and its bottom extends to the bottom of the inner cavity of the emulsion tank body 1. The emulsion nozzle is disposed above the felt.

[0026] During use, the emulsion in the emulsion tank body 1 is precisely sprayed onto the felt surface by the powerful driving force of the pipeline pump, achieving uniform coverage. As the emulsion penetrates and acts deeply, part of the emulsion will naturally seep out from the bottom of the felt. This part of the emulsion is immediately collected and guided back to the rubber hose 3 through the emulsion return pipe. In the rubber hose 3, the filtering component filters the felt hairs mixed in the returned emulsion to ensure that the emulsion returned to the emulsion tank body 1 is pure and free of contamination, thus effectively preventing the problem of emulsion nozzle blockage caused by the accumulation of felt hairs and ensuring the continuity and high efficiency of subsequent emulsion applications.

[0027] In this embodiment, the filtering component includes a filter box 51 arranged in the middle of the rubber hose 3. A cylindrical cavity 52 is horizontally opened in the filter box 51. The cylindrical cavity 52 is perpendicular to and communicates with the inner cavity of the rubber hose 3. Inside the cylindrical cavity 52, there is a rotatable roller brush 53. A number of brush rods are circumferentially arranged on the surface of the roller brush 53. Through the rotation of the roller brush 53, the brush rods wind and collect the felt hairs. The brush rods rotate in the cylindrical cavity 52 along with the rotation of the roller brush 53, winding and collecting impurities such as felt hairs carried in the returned emulsion, which not only ensures the clean return of the emulsion but also facilitates the subsequent centralized treatment of the felt hairs.

[0028] In this embodiment, the cylindrical cavity 52 has a single-side opening. The roller brush 53 is inserted into the cylindrical cavity 52 through this opening. One end of the roller brush 53 is provided with a roller shaft 531, and the other end is provided with a sealing pad 532 adapted to the inner cavity of the cylindrical cavity 52. The sealing pad 532 is arranged inside the opening side of the cylindrical cavity 52 to achieve the sealing of this opening side, ensuring a leak-free sealing effect during the rotation operation. On the side of the cylindrical cavity 52 far from the opening side, a shaft hole 521 adapted to the roller shaft 531 is opened. The roller shaft 531 is inserted into the shaft hole 521 to achieve the installation of the roller brush 53 and the cylindrical cavity 52. The roller brush 53 can be taken out through the opening side of the cylindrical cavity 52, which is convenient for dealing with the felt hairs wound on the surface of the roller brush 53.

[0029] In this embodiment, on the side of the sealing pad 532 far from the roller brush 53, there is a first bevel gear 55 connected by a rotating rod. The outer wall of the first bevel gear 55 is meshed with a second bevel gear 56. Inside the second bevel gear 56, there is a stirring rod 6. The stirring rod 6 not only has the function of stirring the emulsion itself but also drives the roller brush 53. At the top of the stirring rod 6, there is a motor 7 that drives it to rotate. The motor 7 drives the stirring rod 6 and the second bevel gear 56 to rotate, and then drives the roller brush 53 to rotate through gear transmission. During the stirring process of the emulsion, the stirring rod 6 drives the first bevel gear 55 to rotate through the second bevel gear 56, further causing the roller brush 53 to rotate in the cylindrical cavity 52 of the filter box 51, so as to facilitate the treatment of the felt hairs in the returned emulsion.

[0030] In this embodiment, the rotating rod includes a lead screw 541 connected to the gasket 532. A nut 542 is threadedly connected to the outer wall of the lead screw 541. A first spline 543 is provided at one end of the lead screw 541 away from the gasket 532. A spline sleeve 544 capable of driving the first spline 543 to rotate is sleeved on the lead screw 541. The spline sleeve 544 can slide along the direction of the axes of the lead screw 541 and the spline sleeve 544. One side of the spline sleeve 544 away from the lead screw 541 abuts against a rotating shaft 545 connected to the first bevel gear 55. A second spline 546 is provided at one end of the rotating shaft 545. The second spline 546 is inserted into the inner cavity of the spline sleeve 544 and can drive it to rotate. Rotate the nut 542 so that the nut 542 moves towards the gasket 532. At this time, the nut 542 releases the limit on the spline sleeve 544. Slide the spline sleeve 544 to make it away from the second spline 546 and disengage from it. At this time, by pulling the lead screw 541, the roller brush 53 can be pulled out of the cylindrical cavity 52 of the filter box 51, facilitating the cleaning of the surface of the roller brush 53.

[0031] Further, the first spline 543 and the second spline 546 are shafts with protrusions on the surface. The shaft is arranged along its axis direction. Grooves for mating with the protrusions are provided inside the spline sleeve 544. The grooves are arranged along their axis directions.

[0032] In this embodiment, a positioning block 8 is provided inside the emulsion tank body 1. The positioning block 8 is sleeved on the outer wall of the rotating shaft 545 to realize the support and positioning of the rotating shaft 545, so that the rotating shaft 545 can rotate stably.

[0033] In this embodiment, stirring blades are provided on the outer wall of one side where the stirring rod 6 extends into the inner cavity of the emulsion tank body 1, for mixing and homogenizing the emulsion, enabling the components in the emulsion to be fully fused, and improving the quality and stability of the emulsion.

[0034] In this embodiment, a filtering component is provided inside the glue outlet pipe 4 to realize the re - filtration and recovery of felt hairs in the emulsion during the use of the emulsion. Before the emulsion passes through the emulsion nozzle, filtration is carried out, which can not only effectively intercept and remove the tiny felt hair particles that may remain in the emulsion, but also further ensure the purity and quality of the emulsion, and prevent the nozzle from being blocked by impurities and affecting the use effect.

[0035] Further, the filtering component inside the glue outlet pipe 4 has the same structure as the filtering component of the glue return pipe 3, and the subsequent connection drives are the same.

[0036] It should be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising said element.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An emulsion tank with an emulsion recovery function, comprising an emulsion tank body (1) arranged in an emulsion pool, a top cover (2) being arranged on the top of the emulsion tank body (1) to control the opening and closing of its inner cavity, characterized in that: The emulsion tank body (1) is provided with a return rubber pipe (3) and a discharge rubber pipe (4). The top of the return rubber pipe (3) is connected to the emulsion reflux pipe, and a rotatable filter component is provided inside the return rubber pipe to recover the felt in the emulsion by winding filtration. The top of the discharge rubber pipe (4) is connected to the emulsion nozzle through a pipeline pump, and the bottom of the discharge rubber pipe (4) extends to the bottom of the inner cavity of the emulsion tank body (1).

2. An emulsion tank with emulsion recovery function as claimed in claim 1, characterized in that: The filter assembly comprises a filter box (51) arranged in the middle of the rubber return pipe (3), a cylindrical cavity (52) is transversely opened in the filter box (51), the cylindrical cavity (52) and the inner cavity of the rubber return pipe (3) are perpendicular to each other and communicated, a rotatable roller brush (53) is arranged inside the cylindrical cavity (52), a plurality of brush rods are arranged circumferentially on the surface of the roller brush (53), and the brush rods entangle and collect the felt hair through the rotation of the roller brush (53).

3. An emulsion tank with emulsion recovery function as claimed in claim 2, characterized in that: The cylindrical cavity (52) is open on one side, and the roller brush (53) is inserted into the cylindrical cavity (52) through the opening. A roller shaft (531) is provided at one end of the roller brush (53), and a sealing gasket (532) adapted to the inner cavity of the cylindrical cavity (52) is provided at the other end. The sealing gasket (532) is arranged inside the opening side of the cylindrical cavity (52) to achieve sealing of the opening side. An axial hole (521) adapted to the roller shaft (531) is provided on the side of the cylindrical cavity (52) away from the opening side. The roller shaft (531) is inserted into the axial hole (521) to achieve installation of the roller brush (53) and the cylindrical cavity (52).

4. An emulsion tank with emulsion recovery function as claimed in claim 3, characterized in that: The side of the sealing pad (532) away from the roller brush (53) is connected to a first bevel gear (55) via a rotating rod; the outer wall of the first bevel gear (55) is meshingly connected to a second bevel gear (56); a stirring rod (6) is provided inside the second bevel gear (56); a motor (7) for driving the stirring rod (6) to rotate is provided at the top of the stirring rod (6); the motor (7) drives the stirring rod (6) and the second bevel gear (56) to rotate, thereby driving the roller brush (53) to rotate through gear transmission.

5. The emulsion tank with emulsion recovery function as claimed in claim 4, characterized in that: The rotating rod comprises a screw rod (541) connected to a sealing gasket (532); a nut (542) is threadedly connected to an outer wall of the screw rod (541); a first spline (543) is provided at one end of the screw rod (541) away from the sealing gasket (532); a spline sleeve (544) is sleeved on the screw rod (541) and can drive the first spline (543) to rotate; the spline sleeve (544) can slide along the axis of the screw rod (541) and the spline sleeve (544); a rotating shaft (545) connected to a first bevel gear (55) is abutted on one side of the spline sleeve (544) away from the screw rod (541); a second spline (546) is provided at one end of the rotating shaft (545); the second spline (546) is inserted into the inner cavity of the spline sleeve (544) and can drive the spline sleeve to rotate.

6. An emulsion tank with emulsion recovery function as claimed in claim 5, characterized in that: A positioning block (8) is provided inside the emulsion tank body (1), and the positioning block (8) is sleeved on the outer wall of the rotating shaft (545) to achieve support and positioning of the rotating shaft (545).

7. The emulsion tank with emulsion recovery function as claimed in claim 4, characterized in that: The outer wall of one side of the stirring rod (6) extending into the inner cavity of the emulsion tank body (1) is provided with stirring blades for mixing and homogenizing the emulsion.

8. An emulsion tank with emulsion recovery function according to any one of claims 1 to 7, characterized in that: The rubber outlet pipe (4) is provided with a filtering component to enable the felt wool in the emulsion to be filtered again and recovered when the emulsion is used.

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