Pelletizing device capable of preventing blockage

Abstract

The utility model relates to the technical field of granulation production, and discloses a granulation device capable of preventing blockage, which comprises a device main body, a dismounting mechanism is arranged in the device main body, and the dismounting mechanism comprises a handle, a plurality of granule outlet holes, a mounting plate, two connecting rods, two clamping blocks, two sliding chutes and two springs, a stirring mechanism is arranged in the device main body, the stirring mechanism comprises a conveying belt, a first conveying wheel, a second conveying wheel, four scraping plates, a plurality of stirring blades, a rotating shaft and a motor, and an auger is fixedly arranged on one side of the second conveying wheel. According to the utility model, the mounting plate can be conveniently replaced and detached by the detaching mechanism, so that the granulation device is effectively prevented from being blocked, the stirring mechanism can enable the stirring to be more sufficient, the whole structure is simplified by the conveying belt, the cost is reduced, the efficient, stable and easy-to-maintain granulation process is realized, the risk of production interruption is also reduced, and the production efficiency is improved. And the production efficiency and the product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of granulation production, in particular to a granulation device capable of preventing blockage. Background Technique

[0002] Granulation usually makes fine powders into particles with good fluidity and smaller particle sizes by drying and adding binders. A granulation device is needed for granulation processing. A granulation device is a forming machine that can process materials into specific shapes, mainly through the extrusion action of internal rollers. The extruded materials will be sent to a dispersion and screening system to ensure that the materials can be evenly formed into particles. Granulation devices are widely used in many industries, especially in the bio-chemical field.

[0003] Most of the existing granulation devices often produce particles with fixed sizes and cannot flexibly adjust the sizes of the produced particles, which limits their applicability in variable production requirements. Moreover, the processed particles have high viscosity and are easy to adhere to the inside of the discharge holes, not only slowing down the discharge speed, but also seriously causing blockage problems in the discharge holes, forcing production to be interrupted for cleaning and maintenance, and affecting production efficiency.

[0004] Therefore, the utility model provides a granulation device capable of preventing blockage to solve the problems raised in the above background technique. Content of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a granulation device capable of preventing blockage. The disassembly mechanism makes the replacement and disassembly of the mounting plate convenient, reduces the risk of blockage of the granulation device, and the stirring blades and scraping plates in the stirring mechanism can fully stir the raw materials. At the same time, the first transmission wheel drives the conveyor belt and the second transmission wheel to rotate, which drives the auger to rotate. This not only simplifies the overall structure, but also reduces the production cost, realizes an efficient and stable granulation process, and thus improves production efficiency and product quality.

[0006] To achieve the above purpose, the utility model provides the following technical solutions:

[0007] A granulation device capable of preventing blockage includes a device main body. A disassembly mechanism is arranged inside the device main body. The disassembly mechanism includes a handle, a plurality of particle discharge holes, a mounting plate, two connecting rods, two clamping blocks, two sliding grooves and two springs;

[0008] A stirring mechanism is arranged inside the device main body. The stirring mechanism includes a conveyor belt, a first transmission wheel, a second transmission wheel, four scraping plates, a plurality of stirring blades, a rotating shaft and a motor. An auger is fixedly arranged on one side of the second transmission wheel;

[0009] Through the above technical solution, the connecting rod is driven by the handle to slide inside the mounting plate, driving the clamping block to separate from the device body, so as to realize the disassembly of the mounting plate and facilitate the rapid treatment of blockage problems. The motor drives the rotating shaft, and then drives the first conveyor wheel, the second conveyor wheel, the scraper and the stirring blades to rotate. When the second conveyor wheel rotates, the auger drives the raw materials fully mixed by the stirring blades to move along the inside of the device body.

[0010] Further, the outside of the motor is fixedly arranged inside the device body, the output end of the motor is fixedly arranged on one side of the rotating shaft, the other side of the rotating shaft is rotatably arranged on one side inside the device body, both sides of multiple pairs of the stirring blades are fixedly arranged outside the rotating shaft, both opposite sides of the four scrapers are fixedly arranged outside the rotating shaft near the other side, the inside of the first conveyor wheel is fixedly arranged outside the rotating shaft near the other side, the outside of one side of the second conveyor wheel is rotatably arranged inside the device body, and the first conveyor wheel and the second conveyor wheel are externally meshed and connected inside the conveyor belt;

[0011] Through the above technical solution, the motor inside the device body is started to drive the rotating shaft to rotate, thereby driving the first conveyor wheel and the second conveyor wheel to rotate, and then driving the conveyor belt to move. The stirring blades and the scrapers on the rotating shaft rotate accordingly. The stirring blades are used to stir the raw materials, while the scrapers clean the residues on the inner wall of the device body, ensuring the uniform mixing of the raw materials and the cleanliness of the device, improving the stirring efficiency and reducing the risk of blockage.

[0012] Further, the lower end of the handle is fixedly arranged on the upper ends of the two connecting rods, both of the connecting rods are slidably arranged inside the mounting plate, the outside of the mounting plate is slidably arranged inside the device body, and multiple grain outlet holes are externally opened inside the mounting plate;

[0013] Through the above technical solution, the connecting rod is driven by the handle to slide inside the mounting plate, realizing the installation of the mounting plate. The discharge port enables the raw materials after stirring and mixing to flow out.

[0014] Further, both of the clamping blocks are slidably arranged inside the mounting plate, the opposite ends of the two springs are respectively fixedly arranged on the opposite ends of the two clamping blocks, the opposite ends of the two springs are both fixedly arranged inside the mounting plate, the outside of the two chutes are respectively opened on one side of the two clamping blocks, and the lower ends of the two connecting rods are respectively slidably arranged inside the two chutes;

[0015] Through the above technical solution, during disassembly, the lower end of the connecting rod slides in the chute, causing the clamping block to move towards the inside of the mounting plate and compress the spring. When reaching the final position, the clamping block disengages from the inside of the device body, so that the mounting plate slides out of the device body, and the blocked mounting plate can be quickly cleaned and replaced, reducing the risk of production interruption.

[0016] Furthermore, a fixing plate is fixedly arranged at the lower end of the device body, one side of the outer side of the auger is rotatably arranged inside the fixing plate, a plurality of cutting knives are fixedly arranged on one side of the auger, and the lower end of the mounting plate is slidably arranged outside the fixing plate;

[0017] Through the above technical solution, when the auger rotates, the mixed raw materials are pushed to the particle outlet hole, and the cutting knife cuts the raw materials into particles.

[0018] Furthermore, a heat dissipation component is fixedly arranged inside one side of the device body, a control panel is fixedly arranged on one side of the device body, and a heating plate is fixedly arranged at the lower end of the device body;

[0019] Through the above technical solution, the heating plate is started through the control panel, so that the raw materials inside the device body can work at a suitable temperature, and the heat dissipation component can dissipate heat for the manufactured particles.

[0020] Furthermore, a feed port is fixedly provided at the upper end of the device body, a discharge port is opened inside one side of the device body, and four universal wheels are fixedly provided at the lower end of the device body;

[0021] Through the above technical solution, the feed port and the discharge port improve the convenience of use of the device, facilitate the input of raw materials and the collection of finished products, and the universal wheels at the lower end of the device body make the movement more flexible.

[0022] The utility model has the following beneficial effects:

[0023] 1. The utility model proposes a granulating device capable of preventing blockage. When it is necessary to clean and adjust the size of the discharge port to prevent blockage, the handle is pulled to make the connecting rod slide inside the mounting plate, and then the lower end of the connecting rod slides in the slide groove inside the card block, thereby driving the card block to move inside the mounting plate and squeeze the spring inside it. When the connecting rod slides to the final position, the card block will be separated from the device body. At this time, the mounting plate can slide out of the device body, which not only simplifies the cleaning and replacement process, but also reduces the risk of production stoppage caused by maintenance, ensuring the continuous and efficient operation of the production line, and also flexibly adjusts the particle size by quickly replacing mounting plates of different specifications according to actual production needs, further improving production efficiency and adaptability.

[0024] 2. A granulation device capable of preventing blockage proposed by the present utility model. During the operation process, when the motor is started, it drives the rotation of the rotating shaft connected to its output end, causing the stirring blades and scraping plates fixed outside the rotating shaft to start performing sufficient stirring work on the material. The stirring blades and scraping plates can ensure that the material is evenly mixed, and at the same time reduce the adhesion of the material on the container wall. As the rotating shaft continues to rotate, the first transmission wheel will also be driven to rotate, and the second transmission wheel will also rotate through the transmission belt. When the second transmission wheel rotates, the auger will also rotate, and then push the fully mixed material towards the cutting knife to complete the cutting process of the material. The overall structure is simplified, reducing the need for redundant power mechanisms, which helps to reduce costs. Description of the Drawings

[0025] Figure 1 Isometric schematic diagram of the present utility model;

[0026] Figure 2 Isometric schematic diagram of the stirring mechanism of the present utility model;

[0027] Figure 3 Front sectional schematic diagram of the present utility model;

[0028] Figure 4 Partial side sectional schematic diagram of the present utility model;

[0029] Figure 5 For the present utility model Figure 4 Enlarged schematic diagram at position A in.

[0030] Legend Explanation:

[0031] 1. Device main body; 2. Universal wheel; 3. Feeding port; 4. Control panel; 5. Disassembly mechanism; 6. Heat dissipation component; 7. Discharge port; 8. Stirring mechanism; 9. Heating plate; 10. Auger; 11. Cutting knife; 12. Fixed plate; 501. Handle; 502. Granulation hole; 503. Mounting plate; 504. Connecting rod; 505. Clamping block; 506. Chute; 507. Spring; 801. Transmission belt; 802. First transmission wheel; 803. Second transmission wheel; 804. Scraping plate; 805. Stirring blade; 806. Rotating shaft; 807. Motor. Detailed Implementation Modes

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0033] Refer toFigures 1-5 , an embodiment provided by the present utility model:

[0034] A granulating device capable of preventing blockage, comprising a device main body 1. A disassembly mechanism 5 is arranged inside the device main body 1. The disassembly mechanism 5 includes a handle 501, a plurality of grain outlet holes 502, a mounting plate 503, two connecting rods 504, two clamping blocks 505, two sliding grooves 506 and two springs 507. The lower end of the handle 501 is fixedly arranged at the upper ends of the two connecting rods 504. The two connecting rods 504 are both slidably arranged inside the mounting plate 503. The outside of the mounting plate 503 is slidably arranged inside the device main body 1. The plurality of grain outlet holes 502 are all opened inside the mounting plate 503. The two clamping blocks 505 are both slidably arranged inside the mounting plate 503. The opposite ends of the two springs 507 are respectively fixedly arranged at the opposite ends of the two clamping blocks 505. The opposite ends of the two springs 507 are both fixedly arranged inside the mounting plate 503. The two sliding grooves 506 are respectively opened at one side of the two clamping blocks 505. The lower ends of the two connecting rods 504 are respectively slidably arranged inside the two sliding grooves 506. A fixed plate 12 is fixedly arranged at the lower end inside the device main body 1. One side of the auger 10 is rotatably arranged inside the fixed plate 12. A plurality of cutting knives 11 are fixedly arranged on one side of the auger 10. The lower end of the mounting plate 503 is slidably arranged outside the fixed plate 12;

[0035] During operation, when the raw material is driven by the auger 10 to reach the mounting plate 503, it is extruded through the plurality of grain outlet holes 502. When the auger 10 rotates, the cutting knives 11 will rotate synchronously, so that the cutting knives 11 cut the raw material, and finally obtain particles that meet the requirements, and are discharged through the discharge port 7. The disassembly mechanism 5 can easily disassemble and replace the mounting plate 503 when needed. By pulling the handle 501, the two connecting rods 504 slide in the sliding grooves 506 inside the clamping blocks 505, and drive the clamping blocks 505 to move towards the inside of the mounting plate 503. At the same time, the clamping blocks 505 squeeze the springs 507, so that the clamping blocks 505 are disengaged from the inside of the device main body 1, and then the mounting plate 503 is slid out of the device main body 1, so as to quickly clean and replace the blocked mounting plate 503, reduce the risk of production interruption, and can replace the mounting plate 503 according to the size of the cut particles.

[0036] Inside the device main body 1, there is a stirring mechanism 8 installed. The stirring mechanism 8 includes a conveyor belt 801, a first transmission wheel 802, a second transmission wheel 803, four scraping plates 804, multiple stirring blades 805, a rotating shaft 806, and a motor 807. On one side of the second transmission wheel 803, there is a auger 10 fixedly installed. The motor 807 is externally fixedly installed inside the device main body 1, and the output end of the motor 807 is fixedly installed on one side of the rotating shaft 806. The other side of the rotating shaft 806 is rotatably installed on one side inside the device main body 1. On both sides where multiple stirring blades 805 are opposite to each other, they are all fixedly installed on the outside of the rotating shaft 806. On both sides where the four scraping plates 804 are opposite to each other, they are all fixedly installed on the outside of the rotating shaft 806 near the other side. The inside of the first transmission wheel 802 is fixedly installed on the outside of the rotating shaft 806 near the other side. The outside of the second transmission wheel 803 is rotatably installed inside the device main body 1. The first transmission wheel 802 and the outside of the second transmission wheel 803 are meshed and connected inside the conveyor belt 801;

[0037] When granulating, it is activated and runs through the motor 807, driving the rotation of the rotating shaft 806. The stirring blades 805 and the scraping plates 804 installed on the outside of the rotating shaft 806 then work together to deeply stir and evenly mix the placed materials. This not only ensures a high degree of uniformity in material mixing but also, through the effective intervention of the scraping plates 804, greatly reduces the phenomenon of materials adhering to the container wall, fundamentally reducing the probability of blockage and optimizing the operation smoothness. At the same time, the continuous rotational energy of the rotating shaft 806 is transmitted to the first transmission wheel 802 at the first end, driving the conveyor belt 801 meshed with it to rotate, and then driving the second transmission wheel 803 to rotate, so that the auger 10 connected to the second transmission wheel 803 is activated to push the stirred materials. The evenly stirred materials, under the thrust of the auger 10, will move through the discharge holes inside the mounting plate 503 towards the sharp cutting knife 11 to achieve precise size shaping, thus completing the cutting of the particles, bringing stable output and excellent quality guarantee to the production process.

[0038] On one side inside the device main body 1, there is a heat dissipation component 6 fixedly installed. The heat dissipation component 6 effectively prevents the materials in a granular state from sticking due to overheating. On one side of the device main body 1, there is a control panel 4 fixedly installed. The control panel 4 facilitates the regulation of the heat dissipation component 6 and the heating plate 9, making it convenient to operate. At the lower end inside the device main body 1, there is a heating plate 9 fixedly installed. The heating plate 9 can provide the necessary heat support to ensure that the materials reach the ideal processing state and guarantee the granulation quality. At the upper end of the device main body 1, there is a feed inlet 3 fixedly installed. On one side inside the device main body 1, there is a discharge port 7 opened. The feed inlet 3 and the discharge port 7 facilitate the entry and exit of materials, improving the production continuity and efficiency. At the lower end of the device main body 1, there are four universal wheels 2 fixedly installed. The universal wheels 2 installed at the bottom make the device main body 1 easy to move and position, facilitating the transfer between different working areas and increasing the convenience of use.

[0039] Working principle: When the mounting plate 503 is blocked and needs to be replaced to adjust the particle size, by pulling the handle 501, the lower end of the connecting rod 504 slides in the chute 506 inside the clamping block 505, prompting the clamping block 505 to squeeze the spring 507 and move towards the inside of the mounting plate 503 until the clamping block 505 is completely released from the restraint of the device main body 1, and then the mounting plate 503 can slide out of the device main body 1, thus facilitating the replacement of the mounting plate 503 and improving the efficiency. During use, the material is added into the device main body 1 from the feed port 3, and then the motor 807 is activated, and the rotating shaft 806 at its output end is driven to rotate, so that the stirring blades 805 and the scraper 804 outside the rotating shaft 806 fully stir the material. The stirring blades 805 and the scraper 804 not only ensure uniform mixing of the material, but also reduce the adhesion of the material to the container wall and lower the risk of blockage. When the rotating shaft 806 rotates, it will drive the first transmission wheel 802 to rotate, which will drive the second transmission wheel 803 to rotate through the conveyor belt 801. When the second transmission wheel 803 rotates, it will drive the auger 10 to rotate, and the auger 10 will push the material fully mixed by the stirring blades 805 towards the cutting knife 11. The heating plate 9 provides heat, enabling the cutting knife 11 to cut the material into granular form and fall through the material holes. The heat dissipation assembly 6 will dissipate heat from the cut material. The control panel 4 is used to monitor and adjust the entire working process.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A granulation device capable of preventing blockage, comprising a device body (1), characterized in that: A disassembly mechanism (5) is arranged inside the device body (1), and the disassembly mechanism (5) comprises a handle (501), a plurality of particle outlet holes (502), a mounting plate (503), two connecting rods (504), two clamping blocks (505), two sliding grooves (506) and two springs (507); A stirring mechanism (8) is arranged inside the device body (1), and the stirring mechanism (8) comprises a conveyor belt (801), a first conveyor wheel (802), a second conveyor wheel (803), four scrapers (804), a plurality of stirring blades (805), a rotating shaft (806) and a motor (807), and an auger (10) is fixedly arranged on one side of the second conveyor wheel (803).

2. A granulation device capable of preventing blockage according to claim 1, characterized in that: The motor (807) is fixedly arranged outside the device body (1); the output end of the motor (807) is fixedly arranged on one side of the rotating shaft (806); the other side of the rotating shaft (806) is rotatably arranged inside the device body (1); the plurality of stirring blades (805) are fixedly arranged on the outside of the rotating shaft (806) on opposite sides in pairs; the four scrapers (804) are fixedly arranged on the outside of the rotating shaft (806) on opposite sides in pairs; the first transmission wheel (802) is fixedly arranged on the outside of the rotating shaft (806) on the other side; the second transmission wheel (803) is rotatably arranged on one side inside the device body (1); the first transmission wheel (802) and the second transmission wheel (803) are externally meshed and connected inside the conveyor belt (801).

3. A granulation device capable of preventing blockage according to claim 1, characterized in that: The lower end of the handle (501) is fixedly arranged on the upper ends of the two connecting rods (504), the outsides of the two connecting rods (504) are slidably arranged inside the mounting plate (503), the outside of the mounting plate (503) is slidably arranged inside the device body (1), and the outsides of the plurality of particle outlet holes (502) are all opened inside the mounting plate (503).

4. A granulation device capable of preventing blockage according to claim 1, characterized in that: The exteriors of the two clamping blocks (505) are slidably arranged inside the mounting plate (503), the opposite ends of the two springs (507) are respectively fixedly arranged at the opposite ends of the two clamping blocks (505), the opposite ends of the two springs (507) are respectively fixedly arranged inside the mounting plate (503), the exteriors of the two slide grooves (506) are respectively opened on one side of the two clamping blocks (505), and the lower ends of the two connecting rods (504) are respectively slidably arranged inside the two slide grooves (506).

5. A granulation device capable of preventing blockage according to claim 1, characterized in that: A fixing plate (12) is fixedly arranged at the lower end of the device body (1), one side of the outside of the auger (10) is rotatably arranged inside the fixing plate (12), a plurality of cutting knives (11) are fixedly arranged on one side of the auger (10), and the lower end of the mounting plate (503) is slidably arranged outside the fixing plate (12).

6. A granulation device capable of preventing blockage according to claim 1, characterized in that: A heat dissipation component (6) is fixedly arranged inside one side of the device body (1), a control panel (4) is fixedly arranged on one side of the device body (1), and a heating plate (9) is fixedly arranged at the lower end of the device body (1).

7. A granulation device capable of preventing blockage according to claim 1, characterized in that: A feed port (3) is fixedly provided at the upper end of the device body (1), a discharge port (7) is provided inside one side of the device body (1), and four universal wheels (2) are fixedly provided at the lower end of the device body (1).

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