Turbine rod pin nanometer sand mill capable of automatically adding beads

By designing automatic beading bucket and electric check valve in the sand mill, and using pneumatic pressure to control the steel balls to enter the grinding inner barrel, the problems of unsmooth and low efficiency of the existing sand mill are solved, and the smooth, high efficiency, time-saving and labor-saving of automatic beading is achieved.

CN222901259UActive Publication Date: 2025-05-27DONGGUAN JIAXIN MACHINERY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421751784.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-05-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Existing sand mills are prone to accumulation of steel balls when adding steel balls, resulting in unsmooth, low efficiency, time-consuming and labor-intensive addition of steel balls.

Method used

A turbine rod pin nano-sand mill with automatic beading is designed, using an automatic beading bucket and an electric check valve to control the steel balls to enter the grinding inner barrel through a pneumatic pressure regulating valve to realize automatic beading.

Benefits of technology

The advantages of adding steel balls are achieved, which are of high efficiency, time saving and labor saving, and avoid the problems of adding steel balls that are not smooth or unable to continue adding steel balls due to the accumulation of steel balls.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222901259U_ABST
    Figure CN222901259U_ABST
Patent Text Reader

Abstract

The turbine rod pin nanometer sand mill capable of automatically adding beads comprises a grinding barrel, the grinding barrel comprises a cooling outer barrel, a grinding inner barrel is arranged in the cooling outer barrel, an automatic bead adding hopper is arranged on the grinding inner barrel, an electric one-way valve is arranged at the lower end of the automatic bead adding hopper, and the automatic bead adding hopper is externally connected with an air storage tank through a hose. And a first pressure gauge is arranged on the automatic bead adding hopper. According to the integral structural design, the steel balls can be automatically added into the grinding inner barrel, and the automatic steel ball adding device has the advantages that the material grinding effect is good, the steel balls are smoothly added into the grinding inner barrel, the steel ball adding efficiency of the grinding inner barrel is high, the steel balls are conveniently added into the grinding inner barrel, and the discharging screen is automatically unblocked; the device effectively solves the problem that most sand mills on the market adopt a traditional funnel steel ball leakage mode to add steel balls into grinding barrels, so that the steel balls are accumulated near through holes for adding steel balls into the grinding barrels after being added into the grinding barrels, and the steel balls are easily accumulated, so that the steel balls are not smoothly added or cannot be continuously added due to the blocking of the accumulated steel balls. And questions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of sand mills, in particular to a turbine rod pin nano sand mill with automatic bead addition. Background Technique

[0002] A sand mill is a professional device for grinding materials. After the materials are ground by the sand mill, the coarse-grained materials can be ground into fine-grained materials that meet the standards. The grinding barrel of a conventional sand mill feeds coarse-grained materials from one end and discharges the ground fine materials from the other end. Since the steel beads in the grinding barrel need to be replenished after being worn out in order to better grind the materials in cooperation with the grinding turbine, and most sand mills on the market add steel beads to the grinding barrel by the traditional method of leaking steel beads through a funnel. After the steel beads are added to the grinding barrel, they will accumulate near the through hole for adding steel beads in the grinding barrel, which easily causes the accumulation of steel beads, making it impossible to continue adding steel beads, resulting in problems such as unsmooth bead addition, low bead addition efficiency, time-consuming and laborious bead addition. Summary of the Invention

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a turbine rod pin nano sand mill with automatic bead addition.

[0004] To solve the above technical problems, the utility model adopts the following technical solution: The turbine rod pin nano sand mill with automatic bead addition includes a machine table. A grinding barrel is provided on the left part of the machine table, and a frame is provided on the right part of the machine table. A side cover is provided on one side of the grinding barrel, and a bearing seat is provided on the other side of the grinding barrel. The grinding barrel is connected and installed to the frame through the bearing seat; The grinding barrel includes a cooling outer barrel, a grinding inner barrel is provided inside the cooling outer barrel, an automatic bead addition hopper is provided on the grinding inner barrel, an electric check valve is provided at the lower end of the automatic bead addition hopper, the automatic bead addition hopper is externally connected to an air storage tank through a hose, a first pressure gauge for displaying the air pressure in the automatic bead addition hopper is provided on the automatic bead addition hopper, a pressure regulating valve for adjusting the size of the deflation air pressure is installed on the hose, a pressure gauge for displaying the air pressure is provided on the air storage tank, and the air storage tank inflates the automatic bead addition hopper through the hose. The automatic bead addition hopper refers to a funnel for automatically adding steel beads.

[0005] By adopting the above technical solution, the pressure regulating valve can adjust the size of the deflation air pressure, increasing the air pressure in the automatic bead addition hopper and forcing the steel beads inside it to enter the grinding inner barrel through the electric check valve, so as to realize the automatic addition of steel beads to the grinding inner barrel. It has the advantages of smooth bead addition, high bead addition efficiency, time-saving and labor-saving bead addition, and avoids the phenomenon that when adding steel beads to the grinding inner barrel by the traditional method of leaking steel beads through a funnel, the steel beads are likely to accumulate near the through hole for adding steel beads in the grinding inner barrel, resulting in unsmooth bead addition or inability to continue adding steel beads due to the accumulation of steel beads.

[0006] Preferably, a discharge port is provided on the side cover, and a discharge screen is installed in the discharge port.

[0007] By adopting the above technical solution, the discharge screen can filter the materials whose particles do not meet the fineness requirements after grinding, while the materials whose particles meet the fineness requirements can pass through the discharge screen and be discharged from the grinding inner barrel.

[0008] Preferably, a side sealing plate is installed on the side of the discharge port, and a discharge pipe and an ultrasonic vibration rod are respectively installed on the side sealing plate, and the installation position of the discharge pipe is above the ultrasonic vibration rod.

[0009] By adopting the above technical solution, when the ultrasonic vibration rod works, it can vibrate the materials stuck on the discharge screen, so that the stuck materials can automatically fall off from the discharge screen to realize automatic cleaning of the materials stuck on the discharge screen; since the materials with larger particles will sink to the lower layer of the materials, and the materials with smaller particles will float on the upper layer of the materials, by setting the installation position of the discharge pipe above the ultrasonic vibration rod, this design can prevent the materials with large particles from being discharged through the discharge pipe, so as to ensure that only the materials after grinding with sufficient fineness will be discharged through the discharge pipe.

[0010] Preferably, a motor is provided on the frame, a main shaft is provided radially in the grinding inner barrel, a discharge turbine is provided at one end of the main shaft, and the other end of the main shaft passes through the bearing seat and is connected to the motor through a synchronous pulley assembly.

[0011] Preferably, more than one grinding turbine is provided on the main shaft, a spacer sleeve is provided between adjacent two grinding turbines, and a spacer sleeve is also provided between the discharge turbine and the grinding turbine.

[0012] By adopting the above technical solution, when the motor rotates, it can drive the synchronous pulley assembly to rotate. When the synchronous pulley assembly rotates, it can drive the main shaft to rotate. When the main shaft rotates, it can drive the grinding turbine and the discharge turbine to rotate synchronously. The design of the spacer sleeve ensures that when the grinding turbine in the grinding inner barrel rotates, it can evenly grind the materials entering the grinding inner barrel to ensure good grinding effect of the materials. And when the discharge turbine rotates, it can use the centrifugal force to throw the materials that have been ground and enter it onto the discharge screen.

[0013] Preferably, the discharge turbine includes a discharge turbine body, more than one mounting screw hole is provided on the side surface of the discharge turbine body, and a number of discharge ports are equidistantly distributed on the circumference of the discharge turbine body.

[0014] By adopting the above technical solution, the materials entering the grinding inner barrel can enter the discharge turbine through the respective discharge ports on the circumference of the grinding turbine after being ground.

[0015] Preferably, a feed pipe connected to the grinding inner barrel is provided on the bearing seat, and a second pressure gauge is provided on the feed pipe.

[0016] Preferably, a thermometer is provided on the discharge pipe.

[0017] Preferably, a track is provided on the top surface of the left part of the machine table, and track wheels are respectively provided under the left and right ends of the grinding barrel. The grinding barrel can linearly slide on the track through the track wheels.

[0018] By adopting the above technical solution, before the grinding barrel needs to be installed on the machine frame, it can linearly slide on the track of the machine table through the track wheels to adjust its installation distance from the machine frame or the distance close to the machine frame, avoiding the trouble of manually lifting the grinding barrel. Similarly, when the grinding barrel is disassembled from the machine frame, the grinding barrel can linearly slide on the track of the machine table through the track wheels to adjust the distance of the grinding barrel away from the machine frame, which also avoids the trouble of manually lifting the grinding barrel. The combined design of the track wheels and the track can facilitate the staff to assemble the grinding barrel or remove the grinding barrel from the machine table, so as to reduce the working intensity of the assembly personnel and achieve time-saving and labor-saving.

[0019] Preferably, an operation box is provided on the front of the machine frame. The operation box is internally provided with a controller or control system for signal control respectively connected to components such as an electric one-way valve and a motor. The controller is a PLC programmable logic controller. The PLC programmable logic controller can adopt a programmable logic controller with the place of origin being Shenzhen and the model being XDS-40T-D, but it is not limited thereto.

[0020] Compared with the existing technology, the beneficial effects of the present utility model are as follows: 1. An automatic bead adding hopper is provided on the inner grinding barrel, and an electric one-way valve is provided at the lower end of the automatic bead adding hopper. The automatic bead adding hopper is externally connected to an air storage tank through a hose. A first pressure gauge for displaying the air pressure in the automatic bead adding hopper is provided on the automatic bead adding hopper. A pressure regulating valve is installed on the hose. An air pressure gauge for displaying the air pressure is provided on the air storage tank. The air storage tank inflates the automatic bead adding hopper through the hose. The pressure regulating valve adjusts the size of the deflation air pressure, so that when the air pressure in the automatic bead adding hopper increases, the steel beads in it can be forced to automatically enter the inner grinding barrel through the electric one-way valve. It realizes automatic bead adding to the inner grinding barrel, and has the advantages of smooth bead adding, high bead adding efficiency, time-saving bead adding and labor-saving bead adding. It effectively solves the problem that most of the existing bead mills use the traditional method of leaking steel beads through a funnel to add steel beads to the grinding barrel, which will cause the steel beads to accumulate near the through hole for adding steel beads to the grinding barrel after being added to the grinding barrel, easily resulting in bead accumulation and causing unsmooth bead adding or being unable to continue adding beads due to the blockage of the accumulated steel beads.

[0021] 2. It is equipped with a discharge pipe and an ultrasonic vibrator on the side sealing plates on the sides of the discharge opening respectively. When the ultrasonic vibrator works, it can vibrate the materials stuck on the discharge screen, so that the stuck materials can automatically fall off the discharge screen, realizing the automatic removal of the materials stuck on the discharge screen, thus avoiding the trouble of manually removing the materials stuck on the discharge screen in traditional sand mills.

[0022] 3. By setting the installation position of the discharge pipe above the ultrasonic vibrator, this design can prevent materials with large particles from being discharged through the discharge pipe, ensuring that only the materials with fine enough fineness after grinding can be discharged through the discharge pipe, so as to ensure that the fineness of the materials discharged from the discharge pipe meets the requirements of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] For the sake of easy explanation, the present utility model will be described in detail by the following preferred embodiments and accompanying drawings.

[0024] Figure 1 It is a schematic structural view of an automatic bead-adding turbine rod pin nano sand mill of the present utility model.

[0025] Figure 2 It is a perspective view of the discharge turbine of an automatic bead-adding turbine rod pin nano sand mill of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present utility model are shown in the drawings. However, the present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model.

[0028] In this embodiment, refer to Figures 1 to 2As shown in the figure, a nano sand mill with an automatic bead adding turbine rod pin of the present utility model includes a machine table 1. A grinding barrel is provided on the left part of the machine table 1, and a frame 2 is provided on the right part of the machine table 1. A side cover 3 is provided on one side of the grinding barrel, and a bearing seat 4 is provided on the other side of the grinding barrel. The grinding barrel is connected and installed to the frame 2 through the bearing seat 4. The grinding barrel includes a cooling outer barrel 5, a grinding inner barrel 6 is provided inside the cooling outer barrel 5, an automatic bead adding hopper 7 is provided on the grinding inner barrel 6, an electric one-way valve 8 is provided at the lower end of the automatic bead adding hopper 7, the automatic bead adding hopper 7 is externally connected to an air storage tank 10 through a hose 9, a first pressure gauge 11 for displaying the air pressure inside the automatic bead adding hopper 7 is provided on the automatic bead adding hopper 7, a pressure regulating valve 12 for adjusting the air pressure release magnitude is installed on the hose 9, a pressure gauge 13 for displaying the air pressure is provided on the air storage tank 10, and the air storage tank 10 inflates the automatic bead adding hopper 7 through the hose 9.

[0029] In one embodiment, a discharge port is provided on the side cover 3, and a discharge screen 14 is installed inside the discharge port.

[0030] In one embodiment, a side sealing plate 15 is installed on the side of the discharge port. A discharge pipe 16 and an ultrasonic vibration rod 17 are respectively installed on the side sealing plate 15, and the installation position of the discharge pipe 16 is above the ultrasonic vibration rod 17.

[0031] In one embodiment, a motor 18 is provided on the frame 2. A main shaft 19 is radially provided inside the grinding inner barrel 6. A discharge turbine 20 is provided at one end of the main shaft 19, and the other end of the main shaft 19 penetrates through the bearing seat 4 and is connected to the motor 18 through a synchronous pulley assembly.

[0032] In one embodiment, more than one grinding turbine 21 is provided on the main shaft 19. A spacer sleeve 22 is provided between adjacent two grinding turbines 21, and a spacer sleeve 22 is also provided between the discharge turbine 20 and the grinding turbine 21.

[0033] In one embodiment, the discharge turbine 20 includes a discharge turbine body 23. More than one mounting screw hole 24 is provided on the side surface of the discharge turbine body 23, and a number of discharge ports 25 are equidistantly distributed on the circumference of the discharge turbine body 23.

[0034] In one embodiment, a feed pipe 26 connected to the grinding inner barrel 6 is provided on the bearing seat 4, and a second pressure gauge 27 is provided on the feed pipe 26.

[0035] In one embodiment, a thermometer 28 is provided on the discharge pipe 16.

[0036] In one embodiment, a track 29 is provided on the top surface of the left part of the machine table 1. Track wheels 30 are respectively provided below the left and right ends of the grinding barrel, and the grinding barrel can linearly slide on the track 29 through the track wheels 30.

[0037] In one embodiment, an operation box 31 is provided on the front surface of the frame 2.

[0038] In one embodiment, the operation process and structural design principle of the automatic bead-adding turbine rod pin nanogrinder are as follows: The material to be ground enters the inner grinding barrel 6 through the feed pipe 26. The motor 18 can drive the main shaft 19 to rotate through the synchronous pulley assembly. When the main shaft 19 rotates, it can drive the grinding turbine 21 and the discharge turbine 20 to rotate synchronously. When the grinding turbine 21 rotates, it can not only drive the steel balls added into the inner grinding barrel 6 to rotate synchronously to uniformly grind the material entering the inner grinding barrel 6, but also push the ground material in the direction of the discharge turbine 20. It is provided with a plurality of discharge ports 25 evenly distributed on the circumference of the discharge turbine 20, so that the ground material can enter the discharge turbine 20 through the plurality of discharge ports 25 of the discharge turbine 20; when the discharge turbine 20 rotates, it can use centrifugal force to throw the material therein onto the discharge screen 14 for screening.

[0039] Since the steel balls in the inner grinding barrel 6 will be worn out after long-term use, it is necessary to supplement the steel balls to better grind the material in cooperation with the grinding turbine 21. It is provided with an automatic bead-adding hopper 7 on the inner grinding barrel 6 and an electric one-way valve 8 at the lower end of the automatic bead-adding hopper 7. The automatic bead-adding hopper 7 is externally connected to a gas storage tank 10 through a hose 9. The automatic bead-adding hopper 7 is provided with a first pressure gauge 11 for displaying the air pressure in the automatic bead-adding hopper 7. A pressure regulating valve 12 is installed on the hose 9. The gas storage tank 10 is provided with a pressure gauge 13 for displaying the air pressure. The gas storage tank 10 inflates the automatic bead-adding hopper 7 through the hose 9. The pressure regulating valve 12 adjusts the size of the deflation air pressure, so that when the air pressure in the automatic bead-adding hopper 7 increases, the steel balls therein can be forced to automatically enter the inner grinding barrel 6 through the electric one-way valve 8. It realizes the automatic addition of steel balls to the inner grinding barrel 6, and has the advantages of smooth bead addition, high bead addition efficiency, time-saving bead addition, and labor-saving bead addition, so as to avoid the phenomenon of unsmooth bead addition or inability to continue adding beads due to the blockage of the accumulated steel balls.

[0040] It is provided with a discharge port on the side cover 3 and a discharge screen 14 is installed in the discharge port. A side sealing plate 15 is installed on the side of the discharge port. An outlet pipe 16 and an ultrasonic vibration rod 17 are respectively installed on the side sealing plate 15. When the ultrasonic vibration rod 17 works, it can vibrate the material stuck on the discharge screen 14, so that the stuck material can automatically fall off from the discharge screen 14. It realizes the automatic removal of the material stuck on the discharge screen 14, so as to prevent the discharge screen 14 from being blocked, and avoids the trouble of manually clearing the discharge screen 14 of the traditional nanogrinder.

[0041] It also sets the installation position of the discharge pipe 16 above the ultrasonic vibration rod 17. Since materials with larger particles will sink to the lower layer of the materials under the action of gravity, while materials with smaller particles will float on the upper layer of the materials, the structure with the installation position of the discharge pipe 16 located above the ultrasonic vibration rod 17 can prevent materials with large particles from being discharged through the discharge pipe 16, so as to ensure that only materials with fine enough fineness after grinding can be discharged through the discharge pipe 16, making it have the advantage of good grinding effect on the materials.

[0042] The overall structural design can automatically add steel balls to the grinding inner barrel 6, and has the advantages of good grinding effect on the materials, smooth addition of steel balls to the grinding inner barrel 6, high efficiency of adding steel balls to the grinding inner barrel 6, convenience of adding steel balls to the grinding inner barrel 6, and automatic blockage clearing of the discharge screen 14, etc. It effectively solves the problem that most of the existing sand mills on the market use the traditional method of adding steel balls through a funnel, which will cause the steel balls to accumulate near the through holes for adding steel balls to the grinding barrel after being added to the grinding barrel, easily resulting in steel ball accumulation, making the addition of steel balls not smooth or unable to continue adding steel balls due to being blocked by the accumulated steel balls.

[0043] The above embodiments are only examples of the present invention, and are not used to limit the implementation and scope of rights of the present invention. Any technical solutions that are the same as or equivalent to the content described in the claims of the present invention shall be included within the protection scope of the present invention.

Claims

1. A turbine pin nano sand mill with automatic bead adding, comprising a machine platform (1), characterized in that: A grinding barrel is provided on the left side of the machine platform (1), a frame (2) is provided on the right side of the machine platform (1), a side cover (3) is provided on one side of the grinding barrel, a bearing seat (4) is provided on the other side of the grinding barrel, and the grinding barrel is connected and installed with the frame (2) through the bearing seat (4); the grinding barrel comprises a cooling outer barrel (5), a grinding inner barrel (6) is provided in the cooling outer barrel (5), an automatic bead adding bucket (7) is provided on the grinding inner barrel (6), an electric one-way valve (8) is provided at the lower end of the automatic bead adding bucket (7), the automatic bead adding bucket (7) is externally connected to an air storage tank (10) through a hose (9), a first pressure gauge (11) for displaying the air pressure in the automatic bead adding bucket (7) is provided on the automatic bead adding bucket (7), an air pressure regulating valve (12) for adjusting the deflated air pressure is installed on the hose (9), an air pressure meter (13) for displaying the air pressure is provided on the air storage tank (10), and the air storage tank (10) inflates the automatic bead adding bucket (7) through the hose (9).

2. The automatic bead-adding turbine pin nano sand mill according to claim 1, characterized in that: A discharge port is provided on the side cover (3), and a discharge screen (14) is installed in the discharge port.

3. A dynamic bead-adding turbine pin nano sand mill according to claim 2, characterized in that: A side sealing plate (15) is installed on the side of the discharge port, and a discharge pipe (16) and an ultrasonic vibration rod (17) are respectively installed on the side sealing plate (15), and the installation position of the discharge pipe (16) is located above the ultrasonic vibration rod (17).

4. The automatic bead-adding turbine pin nano sand mill according to claim 1, characterized in that: A motor (18) is provided on the frame (2), a main shaft (19) is provided radially inside the grinding inner barrel (6), a discharge turbine (20) is provided at one end of the main shaft (19), and the other end of the main shaft (19) passes through the bearing seat (4) and is connected to the motor (18) via a synchronous wheel assembly.

5. The automatic bead-adding turbine pin nano sand mill according to claim 4, characterized in that: One or more grinding turbines (21) are arranged on the main shaft (19), a spacer (22) is arranged between two adjacent grinding turbines (21), and a spacer (22) is also arranged between the discharge turbine (20) and the grinding turbine (21).

6. The automatic bead-adding turbine pin nano sand mill according to claim 4, characterized in that: The discharge turbine (20) comprises a discharge turbine body (23), one or more mounting screw holes (24) are provided on the side of the discharge turbine body (23), and a plurality of discharge ports (25) are evenly spaced on the circumference of the discharge turbine body (23).

7. The automatic bead-adding turbine pin nano sand mill according to claim 1, characterized in that: A feed pipe (26) connected to the grinding inner barrel (6) is provided on the bearing seat (4), and a second pressure gauge (27) is provided on the feed pipe (26).

8. The automatic bead-adding turbine pin nano sand mill according to claim 3, characterized in that: The discharge pipe (16) is provided with a temperature gauge (28).

9. The automatic bead-adding turbine pin nano sand mill according to claim 1, characterized in that: A track (29) is provided on the top surface of the left portion of the machine platform (1), and track wheels (30) are provided below the left and right ends of the grinding barrel, respectively. The grinding barrel can slide linearly on the track (29) via the track wheels (30).

10. The automatic bead-adding turbine pin nano sand mill according to claim 1, characterized in that: An operation box (31) is provided on the front side of the frame (2).