Magnetic oil-iron separation device for emulsion
By designing a magnetic oil-absorbing iron separation device for emulsion, the cylinder drives the magnet downward and contacts the emulsion through the through holes, and in combination with the stirring leaves, the magnetic particles are pushed to the magnet adsorption area, the problem of difficulty in removing magnetic particles in the emulsion in the prior art is solved, and the efficient magnetic particles adsorption and separation effect is achieved.
Patent Information
- Application Number
- CN202421757476.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The prior art is difficult to effectively remove suspended magnetic particles in the emulsion, especially when the storage tank is high and inconvenient to operate, and it is difficult to separate magnetic particles in the static state of the emulsion.
An emulsion magnetic oil-absorbing iron separation device is designed, including a base plate, a box body, a lifting assembly, a collection box, agitating assembly and a push assembly. The magnet is driven downward through the cylinder and contacted with the emulsion through the through holes. The stirring leaves are used to push the magnetic particles to the magnet adsorption area to achieve effective adsorption and separation of the magnetic particles.
This device can effectively adsorb and separate magnetic particles in the emulsion, avoid leakage of the emulsion, improve the removal efficiency of magnetic particles, and facilitate recycling and reuse.
Smart Images

Figure CN222901336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion separation, in particular to an emulsion magnetic oil-iron separation device. Background Art
[0002] Emulsion is a high-performance semi-synthetic metal working fluid, which is especially suitable for the processing of aluminum metal and its alloys, but not suitable for lead-containing materials, such as some brass and tin metals. During the metal processing and rolling processes, due to strong extrusion, the scale remaining on the steel plate surface after pickling may wear the surface layer of the steel plate and then flake off to form fine magnetic particles suspended in the emulsion. It is necessary to remove the magnetic particles suspended in the emulsion.
[0003] Currently, magnetic stones are generally used to adsorb the magnetic particles in the emulsion. However, emulsions are generally stored in tanks or boxes, and these tanks or boxes are generally very high, making it inconvenient for personnel to put the magnetic stones into the interior of the tank for adsorbing the magnetic particles. Moreover, when the magnetic stones are used for adsorption, since the emulsion remains static, the magnetic particles cannot be well separated from the emulsion. Therefore, an emulsion magnetic oil-iron separation device is proposed to solve the above problems. Summary of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an emulsion magnetic oil-iron separation device, which solves the problems in the above background art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] An emulsion magnetic oil-iron separation device includes a bottom plate. A box body is arranged on the top side of the bottom plate. A hoisting component is arranged on the top side of the bottom plate. A collection box is arranged on the bottom plate through the hoisting component. Through holes are formed in the inner wall of the bottom side of the collection box. Stirring components are arranged on both sides of the collection box. Springs are fixedly installed on the inner walls of both sides of the collection box. Oblique blocks are fixedly connected to one sides of the two springs close to each other. One sides of the two oblique blocks close to each other are both inclined. An installation frame is fixedly installed on the inner wall of the top side of the collection box. The installation frame is U-shaped, and a pushing component is arranged inside the installation frame.
[0007] Preferably, the hoisting component includes two brackets fixedly installed on the top side of the bottom plate. Both brackets are L-shaped. A first motor is fixedly installed on one side of one bracket. The output end of the first motor rotates through one bracket and is rotatably connected to the inner wall of the other bracket. A winding wheel is fixedly sleeved on the outer side of the output end of the first motor.
[0008] Preferably, two connecting columns are fixedly installed on the sides of the two brackets close to each other. The connecting column above the winding wheel is lower than the other connecting column. An auxiliary wheel and a traction wheel are respectively movably sleeved on the outer sides of the two connecting columns. A rope is fixedly wound around the outer side of the winding wheel. The rope passes through the auxiliary wheel and the traction wheel in sequence and is fixedly connected to the top side of the collection box.
[0009] Preferably, the stirring assembly includes fixed boxes fixedly installed on both sides of the collection box. Second motors are fixedly installed on the inner walls of the bottoms of the two fixed boxes. The two second motors are forward and reverse motors. The output ends of the two second motors rotatably penetrate through the fixed boxes. A plurality of stirring blades are fixedly installed on the outer sides of the output ends of the two second motors.
[0010] Preferably, the pushing assembly includes a cylinder fixedly installed on the inner wall of the bottom side of the mounting frame. The output end of the cylinder penetrates through the mounting frame and is fixedly connected to a connecting plate. A magnet is fixedly installed on the bottom side of the connecting plate.
[0011] Preferably, both sides of the magnet are inclined and are adapted to the sides of the two inclined blocks close to each other. The connecting plate and the magnet are both adapted to the through holes opened on the inner wall of the bottom side of the collection box.
[0012] Preferably, telescopic rods are arranged in both springs. The ends of the two telescopic rods far away from each other are fixedly connected to the two sides of the collection box close to each other respectively. The ends of the two telescopic rods close to each other are fixedly connected to the sides of the two inclined blocks far away from each other respectively.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: for this emulsified liquid magnetic adsorption oil-iron separation device, the cylinder drives the magnet to move downward. Then the magnet will squeeze towards the two inclined blocks. Subsequently, the magnet will pass through the through hole opened in the collection box, so as to contact the emulsified liquid in the box body. And because both the connecting plate and the magnet are adapted to the through hole, the situation that the emulsified liquid enters the collection box through the gap will not occur. When the magnet contacts the emulsified liquid, the magnet can adsorb the magnetic particles floating in the emulsified liquid. And by starting the two second motors to drive the two groups of stirring blades to rotate relatively, the position of the emulsified liquid changes, so as to push the magnetic particles that the magnet cannot adsorb to one side of the magnet, so that the magnet can more effectively adsorb the magnetic particles. And by repeating the above method several times, all the magnetic particles in the emulsified liquid can be taken out. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0015] Figure 2 is a sectional structural schematic diagram of the present utility model;
[0016] Figure 3 is the structure of the present utility model Figure 2Partial schematic diagram of part A
[0017] Figure 4 Schematic diagram of some parts of the structural support of the present utility model
[0018] In the figure: 1, bottom plate; 2, box body; 3, support; 4, first motor; 5, winding wheel; 6, connecting column; 7, auxiliary wheel; 8, traction wheel; 9, rope; 10, collection box; 11, mounting bracket; 12, cylinder; 13, connecting plate; 14, magnet; 15, spring; 16, inclined block; 17, telescopic rod; 18, fixed box; 19, second motor; 20, stirring blade Specific implementation manners
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model
[0020] Embodiment: Refer to Figures 1-4, the present utility model provides an emulsified liquid magnetic adsorption oil and iron separation device, including a bottom plate 1. A box body 2 is arranged on the top side of the bottom plate 1. A hoisting component is arranged on the top side of the bottom plate 1. The bottom plate 1 is provided with a collection box 10 through the hoisting component. A through hole is opened on the inner wall of the bottom side of the collection box 10. Stirring components are arranged on both sides of the collection box 10. Springs 15 are fixedly installed on the inner walls of both sides of the collection box 10. Oblique blocks 16 are fixedly connected to one side of the two springs 15 close to each other. One side of the two oblique blocks 16 close to each other is inclined. An installation frame 11 is fixedly installed on the inner wall of the top side of the collection box 10. The installation frame 11 is U-shaped. A pushing component is arranged inside the installation frame 11. The hoisting component includes two brackets 3 fixedly installed on the top side of the bottom plate 1. Both brackets 3 are L-shaped. A first motor 4 is fixedly installed on one side of one bracket 3. The output end of the first motor 4 rotates through one bracket 3 and is rotatably connected to the inner wall of one side of the other bracket 3. A winding wheel 5 is fixedly sleeved on the outer side of the output end of the first motor 4. Two connecting columns 6 are fixedly installed on one side of the two brackets 3 close to each other. The connecting column 6 located above the winding wheel 5 is lower than the other connecting column 6. An auxiliary wheel 7 and a traction wheel 8 are respectively movably sleeved on the outer sides of the two connecting columns 6. A rope 9 is fixedly wound on the outer side of the winding wheel 5. The rope 9 passes through the auxiliary wheel 7 and the traction wheel 8 in sequence and is fixedly connected to the top side of the collection box 10. By running the first motor 4 to drive the winding wheel 5 to rotate counterclockwise, the rope 9 wound on the winding wheel 5 is stretched. Because the other end of the rope 9 is fixedly connected to the collection box 10 and the collection box 10 has a certain weight, the rope 9 is driven to slowly move down, and then the collection box 10 enters the box body 2. When it needs to move up after the adsorption is completed, the first motor 4 drives the winding wheel 5 to rotate clockwise, so that the rope 9 is wound. During the winding process, the collection box 10 drives the magnet 14 to move up, and then the magnetic particles adsorbed on the magnet 14 can be collected, which is convenient for recycling and reuse.
[0021] Specifically, the stirring component includes fixed boxes 18 fixedly installed on both sides of the collection box 10. Second motors 19 are fixedly installed on the inner walls of the bottom sides of the two fixed boxes 18. The two second motors 19 are forward and reverse motors. The output ends of the two second motors 19 rotate through the fixed boxes 18. A plurality of stirring blades 20 are fixedly installed on the outer sides of the output ends of the two second motors 19. By starting the two second motors 19 to drive the two stirring blades 20 to rotate, and because the two second motors 19 are forward and reverse motors, the two groups of stirring blades 20 can be driven to rotate relatively. When the two groups of stirring blades 20 rotate relatively, the emulsified liquid in the box body 2 can be stirred. During the stirring process, the position of the emulsified liquid changes, so that the magnetic particles that cannot be adsorbed by the magnet 14 are pushed to one side of the magnet 14, so that the magnet 14 can more effectively adsorb the magnetic particles.
[0022] Specifically, a cylinder 12 is fixedly installed on the inner wall of the bottom side of the mounting frame 11 of the driving component. The output end of the cylinder 12 penetrates through the mounting frame 11 and is fixedly connected to a connecting plate 13. A magnet 14 is fixedly installed on the bottom side of the connecting plate 13. The two sides of the magnet 14 are inclined and are adapted to the mutually approaching sides of the two inclined blocks 16. Both the connecting plate 13 and the magnet 14 are adapted to the through holes opened on the inner wall of the bottom side of the collection box 10. By driving the connecting plate 13 to move downward by the cylinder 12, the magnet 14 fixedly installed on the bottom side of the connecting plate 13 moves towards the two inclined blocks 16. And because both sides of the magnet 14 are inclined, and the mutually approaching sides of the two inclined blocks 16 are also inclined, during the process of driving the magnet 14 to move downward by the cylinder 12, the magnet 14 will squeeze the two inclined blocks 16, and the two springs 15 will contract. Subsequently, the magnet 14 will pass through the through hole opened on the inner wall of the bottom side of the collection box 10 and contact the emulsion in the box body 2. Also because both the connecting plate 13 and the magnet 14 are adapted to the through hole, the situation that the emulsion enters the collection box 10 through the gap will not occur. When the magnet 14 contacts the emulsion, the magnet 14 can adsorb the magnetic particles floating in the emulsion.
[0023] Specifically, telescopic rods 17 are arranged inside the two springs 15. The mutually remote ends of the two telescopic rods 17 are fixedly connected to the mutually approaching sides of the collection box 10 respectively. The mutually approaching ends of the two telescopic rods 17 are fixedly connected to the mutually remote sides of the two inclined blocks 16 respectively. By arranging the two telescopic rods 17, during the process of the two springs 15 stretching and contracting, the two springs 15 can be limited, avoiding the situation that the two springs 15 are distorted and deformed.
[0024] The electrical components appearing in this article are all connected to the external main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer for control.
[0025] During use: When it is necessary to remove the magnetic particles in the emulsion, the first motor 4 is operated to drive the take-up wheel 5 to rotate counterclockwise, so that the rope 9 wound around the take-up wheel 5 is extended. Since the other end of the rope 9 is fixedly connected to the collection box 10 and the collection box 10 has a certain weight, the rope 9 is driven to slowly move down, and then the collection box 10 enters the box body 2. Subsequently, the cylinder 12 is started to drive the connecting plate 13 to move down, so that the magnet 14 fixedly installed on the bottom side of the connecting plate 13 moves towards the two inclined blocks 16. And because both sides of the magnet 14 are inclined, and the mutually approaching sides of the two inclined blocks 16 are also inclined, during the process of the cylinder 12 driving the magnet 14 to move down, the magnet 14 will squeeze the two inclined blocks 16, and the two springs 15 will contract. Subsequently, the magnet 14 will pass through the through hole opened on the inner wall of the bottom side of the collection box 10 and contact the emulsion in the box body 2. Also because the connecting plate 13 and the magnet 14 are both adapted to the through hole, there will be no situation where the emulsion enters the collection box 10 through the gap. When the magnet 14 contacts the emulsion, the magnet 14 can adsorb the magnetic particles floating in the emulsion. By starting the two second motors 19 to drive the two stirring blades 20 to rotate, and because the two second motors 19 are forward and reverse motors, the two groups of stirring blades 20 can be driven to rotate relatively. When the two groups of stirring blades 20 rotate relatively, the emulsion in the box body 2 can be stirred. During the stirring process, the position of the emulsion will change, so as to push the magnetic particles that the magnet 14 cannot adsorb to one side of the magnet 14, so that the magnet 14 can more effectively adsorb the magnetic particles. After the adsorption is completed, the first motor 4 drives the take-up wheel 5 to rotate clockwise, so that the rope 9 is wound up. During the winding process, the collection box 10 will drive the magnet 14 to move up, and then the magnetic particles adsorbed on the magnet 14 can be collected, which is convenient for recycling. After the magnetic particles are recycled, the cylinder 12 is started to drive the connecting plate 13 to move up. When the magnet 14 moves into the collection box 10, the two springs 15 will rebound, so as to drive the two inclined blocks 16 to approach each other. Subsequently, repeat the above method several times to completely remove the magnetic particles in the emulsion.
[0026] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0027] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An emulsion magnetic oil-iron separation device, comprising a bottom plate (1), characterized in that: The top side of the bottom plate (1) is provided with a box body (2), the top side of the bottom plate (1) is provided with a hanging assembly, the bottom plate (1) is provided with a collection box (10) through the hanging assembly, the bottom inner wall of the collection box (10) is provided with a through hole, both sides of the collection box (10) are provided with stirring assemblies, springs (15) are fixedly mounted on both inner walls of the two sides of the collection box (10), the sides of the two springs (15) close to each other are fixedly connected with inclined blocks (16), the sides of the two inclined blocks (16) close to each other are inclined, a mounting frame (11) is fixedly mounted on the top inner wall of the collection box (10), the mounting frame (11) is U-shaped, and a pushing assembly is arranged inside the mounting frame (11).
2. The emulsion magnetic oil-iron separation device according to claim 1, characterized in that: The hoisting assembly comprises two brackets (3) fixedly mounted on the top side of a base plate (1), the two brackets (3) are both L-shaped, a first motor (4) is fixedly mounted on one side of one bracket (3), an output end of the first motor (4) rotates through one bracket (3) and is rotatably connected to an inner wall of one side of the other bracket (3), and a winding wheel (5) is fixedly sleeved on the outer side of the output end of the first motor (4).
3. The emulsion magnetic oil-iron separation device according to claim 2, characterized in that: Two connecting columns (6) are fixedly installed on the side where the two brackets (3) are close to each other, the connecting column (6) located above the winding wheel (5) is lower than the other connecting column (6), the outer sides of the two connecting columns (6) are movably sleeved with auxiliary wheels (7) and traction wheels (8), and the outer side of the winding wheel (5) is fixedly wound with a rope (9), which passes through the auxiliary wheel (7) and the traction wheel (8) in sequence and is fixedly connected to the top side of the collection box (10).
4. The emulsion magnetic oil-iron separation device according to claim 1, characterized in that: The stirring assembly comprises a collecting box (10) with fixed boxes (18) fixedly mounted on both sides, the bottom inner walls of the two fixed boxes (18) with second motors (19) fixedly mounted, the two second motors (19) being forward and reverse motors, the output ends of the two second motors (19) rotatingly passing through the fixed boxes (18), and a plurality of stirring blades (20) fixedly mounted on the outer sides of the output ends of the two second motors (19).
5. The emulsion magnetic oil-iron separation device according to claim 1, characterized in that: The pushing assembly comprises a cylinder (12) fixedly mounted on the inner wall of the bottom side of a mounting frame (11), an output end of the cylinder (12) passes through the mounting frame (11) and is fixedly connected to a connecting plate (13), and a magnet (14) is fixedly mounted on the bottom side of the connecting plate (13).
6. The emulsion magnetic oil-iron separation device according to claim 5, characterized in that: The two sides of the magnet (14) are inclined and matched with the sides of the two inclined blocks (16) that are close to each other. The connecting plate (13) and the magnet (14) are both matched with the through holes opened on the inner wall of the bottom side of the collection box (10).
7. The emulsion magnetic oil-iron separation device according to claim 1, characterized in that: A telescopic rod (17) is disposed in each of the two springs (15); the ends of the two telescopic rods (17) that are away from each other are fixedly connected to the two sides of the collection box (10) that are close to each other; and the ends of the two telescopic rods (17) that are close to each other are fixedly connected to the sides of the two inclined blocks (16) that are away from each other.