Cyclone separator anti-blocking device
By designing anti-blocking devices in the cyclone separator, including buffer chamber, spiral feed rod, disinfection system and hot air fan, the problem of material blocking caused by material adhesion of the cyclone separator is solved, and comprehensive disinfection of the equipment and hot air blow-drying is achieved, improving the operating efficiency and safety of the equipment.
Patent Information
- Application Number
- CN202421550736.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-03
AI Technical Summary
When the cyclone separator is used to exhaust the pressure vessel of the dead livestock and poultry treatment equipment, it is easy to cause adhesion problems due to particulate matter and water vapor in the gas, causing the separator to be blocked and it is not convenient for comprehensive disinfection.
A cyclone separator anti-blocking device is designed, including a base, tank, buffer chamber, screw feed rod, drive motor, mud pump, disinfectant tank, water pump, spray head and hot air fan. Through the combination of buffer chamber and screw feed rod, the effective transportation and discharge of materials is achieved; through the combination of water pump, disinfectant tank and spray head, the inner wall of the tank and buffer chamber is achieved in all aspects; through the use of hot air, the hot air of the disinfected equipment is blown dry.
It effectively avoids material accumulation, ensures the normal operation of the cyclone separator, reduces bacterial growth and pollution, realizes comprehensive disinfection of the equipment and hot air blow-drying, and improves the efficiency and safety of the equipment.
Smart Images

Figure CN222901397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cyclone separators, in particular to an anti-blocking device for a cyclone separator. Background Technique
[0002] When the pressure vessel of the dead livestock and poultry treatment equipment discharges outward through the cyclone separator, due to the particles of different substances carried in the gas and the excessive water vapor or moisture, it is easy to cause adhesion problems during the separation process, resulting in the adhesion of materials and inability to separate, thus causing blockage of the separator; moreover, after using the cyclone separator in the pressure vessel of the dead poultry and livestock treatment equipment, it is not convenient to disinfect the cyclone separator comprehensively. For this reason, we propose an anti-blocking device for a cyclone separator. Content of the Utility Model
[0003] The purpose of the utility model is to provide an anti-blocking device for a cyclone separator to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: an anti-blocking device for a cyclone separator, including a base, a fixing frame is fixedly connected to the top of the base, and a tank body is fixedly installed inside the fixing frame. A buffer bin is connected between the top of the base and the bottom of the tank body, and the tank body is internally communicated with the buffer bin. The overall shape of the buffer bin is trapezoidal. A spiral feeding rod is rotatably connected to the bottom end inside the buffer bin. A driving motor is fixedly installed at the end of the buffer bin on the top of the base, and the end of the output shaft of the driving motor extends into the buffer bin and is fixedly connected to the spiral feeding rod. An outlet is arranged at one end of the buffer bin away from the driving motor.
[0005] Preferably, a slurry pump is fixedly connected to one end of the top of the base away from the driving motor. The feeding end of the slurry pump is connected to the outlet, and the discharging end of the slurry pump is fixedly connected to a feeding pipeline. A feeding pipe is connected to the top of the tank body.
[0006] Preferably, a disinfection agent tank is connected to one end of the top of the base away from the slurry pump, and a water pump is fixedly installed between the driving motor and the disinfection agent tank on the top of the base. The water inlet end of the water pump is connected to the bottom end of the disinfection agent tank, and the water outlet end of the water pump is fixedly connected to a water supply pipeline. An installation pipeline is fixedly installed at the top end inside the tank body, and the overall shape of the installation pipeline is annular. The end of the water supply pipeline extends into the tank body and is connected to the installation pipeline. Spray heads are equidistantly installed on the outer side of the installation pipeline.
[0007] Preferably, a hot air blower is fixedly installed outside the water pump at the top of the base. The hot air outlet of the hot air blower is fixedly connected to a ventilation pipe. The end of the ventilation pipe is connected to the water supply pipe. A third control valve is installed at one end of the ventilation pipe located in the water supply pipe. A second control valve is installed in the area between the water supply pipe and the ventilation pipe where the water pump is located.
[0008] Preferably, a sewage outlet is provided at the bottom end of the buffer bin. First control valves are installed on the outer sides of the feeding pipe, the sewage outlet, and the feeding pipe.
[0009] Preferably, the overall structure of the spray head is conical, and the end of the spray head faces the inner wall of the tank body.
[0010] Preferably, the installation pipe is a 20mm PVC pipe.
[0011] Preferably, the bottom end of the tank body is of an overall conical structure.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. By providing a buffer bin at the bottom of the tank body and a spiral feeding rod in the buffer bin, the present utility model can convey all the materials accumulated inside the buffer bin to the discharge port for discharging, effectively avoiding the accumulation of materials, ensuring the normal operation of the cyclone separator, and achieving better use effects.
[0014] 2. Through the cooperative setting of the tank body and the buffer bin, the present utility model can crush dead and diseased livestock and poultry and store them in a closed manner, prevent pollution caused by the breeding of germs generated by the corruption of dead and diseased livestock and poultry, and reduce the energy consumption cost of using cold storage for storage.
[0015] 3. Through the cooperative setting of the water pump, the disinfection agent tank, the water supply pipe, the installation pipe, and the spray head, the present utility model can comprehensively spray the disinfection agent on the inner wall of the tank body. The sprayed disinfection agent flows to the buffer bin through the inner wall of the tank body, achieving the purpose of comprehensively disinfecting the inner walls of the tank body and the buffer bin.
[0016] 4. Through the cooperative setting of the hot air blower and the ventilation pipe, the hot air passes through the tank body and reaches the buffer bin, which can blow dry the disinfected tank body and buffer bin with hot air, facilitating the use of the cyclone separator. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of the overall structure of the present utility model;
[0018] Figure 2 is a schematic cross-sectional structural diagram of the present utility model;
[0019] Figure 3This is a schematic cross-sectional view of the tank body of the present utility model.
[0020] In the figure: 1, base; 2, fixing frame; 3, tank body; 4, buffer bin; 5, slurry pump; 6, feeding pipeline; 7, screw feeding rod; 8, driving motor; 9, feeding pipe; 10, first control valve; 11, water pump; 12, disinfection agent tank; 13, water supply pipeline; 14, installation pipeline; 15, spray head; 16, second control valve; 17, ventilation pipeline; 18, third control valve; 19, hot air blower; 20, sewage outlet. Specific implementation manners
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-3 , the present utility model provides a technical solution: a clogging prevention device for a cyclone separator, including a base 1, a fixing frame 2 fixedly connected to the top of the base 1, and a tank body 3 fixedly installed inside the fixing frame 2. A buffer bin 4 is connected between the top of the base 1 and the bottom of the tank body 3, and the inside of the tank body 3 is communicated with the inside of the buffer bin 4. The overall shape of the buffer bin 4 is trapezoidal.
[0023] It should be noted that the cylindrical tank body 3 is manufactured according to the required size, with a conical bottom; a feeding hole is opened at the top and connected to the feeding pipe 9 after crushing; a discharging hole is opened at the bottom and connected to the trapezoidal buffer bin 4, so that the dead livestock and poultry are placed in the tank body 3 for closed storage after crushing, preventing pollution caused by the breeding of germs generated by the corruption of the dead livestock and poultry.
[0024] A screw feeding rod 7 is rotatably connected to the bottom end inside the buffer bin 4. A driving motor 8 is fixedly installed at the end of the top of the base 1 located at the end of the buffer bin 4, and the end of the output shaft of the driving motor 8 extends into the buffer bin 4 and is fixedly connected to the screw feeding rod 7. An outlet is provided at one end of the buffer bin 4 away from the driving motor 8.
[0025] It should be noted that when the utility model is in use, after the dead and diseased livestock and poultry are crushed by a crusher, the first control valve 10 on the feeding pipe 9 is opened, and the crushed materials are pumped into the tank body 3 through the feeding pipe 9 by an external feeding pump. The materials automatically fall into the buffer bin 4 with a trapezoidal structure. When the buffer bin 4 is full, the control system of the device controls the driving motor 8 to work, and the screw conveyor rod 7 at the bottom is started to convey the materials to the discharge port end. At the same time, the slurry pump 5 works to convey the materials to the conveying pipeline 6. The first control valve 10 on the conveying pipeline 6 is opened, so that the materials are pumped into the feeding pipeline of the processing device for processing. After use, the third control valve 18 on the ventilation pipeline 17 is closed, and the second control valve 16 on the water supply pipeline 13 is opened. The water pump 11 is controlled to work, and the disinfectant in the disinfectant medicine box 12 can be pumped into the water supply pipeline 13, then reach the inside of the installation pipeline 14, and finally be sprayed onto the inner wall of the tank body 3 through the multiple nozzles 15 on the installation pipeline 14. The disinfectant flows into the inside of the buffer bin 4 through the inner wall of the tank body 3, so that the inner walls of the tank body 3 and the buffer bin 4 are in full contact with the disinfectant, achieving the purpose of comprehensive disinfection. Then the first control valve 10 on the sewage outlet 20 is opened to discharge the sewage. After disinfection, the third control valve 18 is closed, the second control valve 16 is opened, and the hot air blower 19 is controlled to work. Hot air is sprayed onto the inner wall of the tank body 3 through the installation pipeline 14, so that the inside of the tank body 3 can be quickly dried.
[0026] One end of the top of the base 1 far away from the driving motor 8 is fixedly connected with a slurry pump 5. The feeding end of the slurry pump 5 is connected with the discharge port. The discharging end of the slurry pump 5 is fixedly connected with a conveying pipeline 6. The top of the tank body 3 is connected with a feeding pipe 9.
[0027] It should be noted that the feeding pipe 9 at the top of the tank body 3 is connected with an external feeding pump, and the crushed dead and diseased livestock and poultry are pumped into the tank body 3 through the feeding pump.
[0028] One end of the top of the base 1 far away from the slurry pump 5 is connected with a disinfectant medicine box 12. And a water pump 11 is fixedly installed between the driving motor 8 and the disinfectant medicine box 12 at the top of the base 1. The water inlet end of the water pump 11 is connected with the bottom end of the disinfectant medicine box 12. The water outlet end of the water pump 11 is fixedly connected with a water supply pipeline 13. The top end inside the tank body 3 is fixedly installed with an installation pipeline 14, and the whole installation pipeline 14 is in a ring structure. The end of the water supply pipeline 13 extends into the tank body 3 and is connected with the installation pipeline 14. Multiple nozzles 15 are equidistantly installed on the outer side of the installation pipeline 14.
[0029] It should be noted that through the coordinated setting of the water pump 11, the disinfectant medicine box 12, the water supply pipeline 13, the installation pipeline 14 and the nozzles 15, the inner wall of the tank body 3 can be comprehensively sprayed with disinfectant. The sprayed disinfectant flows into the buffer bin 4 through the inner wall of the tank body 3, achieving the purpose of comprehensive disinfection of the inner walls of the tank body 3 and the buffer bin 4.
[0030] On the top of the base 1, a hot air blower 19 is fixedly installed outside the water pump 11. The hot air outlet of the hot air blower 19 is fixedly connected to an air vent pipe 17. The end of the air vent pipe 17 is connected to the water supply pipe 13. A third control valve 18 is installed at one end of the air vent pipe 17 located on the water supply pipe 13. A second control valve 16 is installed in the area between the water pump 11 and the air vent pipe 17 on the water supply pipe 13.
[0031] It should be noted that through the combined setting of the hot air blower 19 and the air vent pipe 17, the hot air passes through the tank body 3 and reaches the buffer bin 4, which can blow-dry the disinfected tank body 3 and buffer bin 4 with hot air, facilitating the use of the cyclone separator. The water supply pipe 13 can be used to transport water or gas. When transporting gas, only the second control valve 16 needs to be closed.
[0032] A sewage discharge port 20 is provided at the bottom end of the buffer bin 4. First control valves 10 are installed on the outer sides of the feeding pipe 6, the sewage discharge port 20, and the loading pipe 9.
[0033] It should be noted that through the setting of the sewage discharge port 20, the disinfected sewage inside the tank body 3 and the buffer bin 4 can be discharged.
[0034] The overall shape of the spray head 15 is a conical structure, and the end of the spray head 15 faces the inner wall of the tank body 3.
[0035] It should be noted that the spray head 15 with a conical structure can spray the disinfection agent over a large area on the inner wall of the tank body 3, achieving comprehensive disinfection of the inner wall of the tank body 3.
[0036] The installation pipe 14 is a 20mm PVC pipe.
[0037] It should be noted that the PVC pipe has good corrosion resistance and is not easily eroded by acids, alkalis, and other chemical substances. The inner wall of the PVC pipe is smooth, with low fluid resistance and is not prone to scaling, which helps to maintain good fluid transportation performance.
[0038] The bottom end of the tank body 3 is of an overall conical structure.
[0039] It should be noted that the overall setting of the bottom end of the tank body 3 into a conical structure enables the materials inside the tank body 3 to smoothly enter the buffer bin 4 in its entirety, avoiding the accumulation of materials inside the tank body 3.
[0040] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0041] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.
[0042] In the present utility model, unless otherwise clearly defined and limited, terms such as "installed", "set", "connected", "fixed", "swiveling connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the communication inside two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0043] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A cyclone separator anti-clogging device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a fixing frame (2), and a tank body (3) is fixedly installed in the fixing frame (2); a buffer bin (4) is connected between the top of the base (1) and the bottom of the tank body (3), and the tank body (3) is communicated with the inside of the buffer bin (4); the buffer bin (4) is integrally formed into a trapezoidal structure; the bottom end of the inside of the buffer bin (4) is rotatably connected to a spiral feed rod (7); a drive motor (8) is fixedly installed at the end of the top of the base (1) located in the buffer bin (4), and the output shaft end of the drive motor (8) extends into the buffer bin (4) and is fixedly connected to the spiral feed rod (7); and a discharge port is provided at one end of the buffer bin (4) away from the drive motor (8).
2. The anti-clogging device for a cyclone separator according to claim 1, characterized in that: A mud pump (5) is fixedly connected to one end of the top of the base (1) away from the drive motor (8), the feed end of the mud pump (5) is connected to the discharge port, the discharge end of the mud pump (5) is fixedly connected to a feed pipeline (6), and the top of the tank body (3) is connected to a feeding pipe (9).
3. The anti-clogging device for a cyclone separator according to claim 2, characterized in that: The end of the top of the base (1) away from the mud pump (5) is connected to a disinfectant box (12), and a water pump (11) is fixedly installed on the top of the base (1) between the drive motor (8) and the disinfectant box (12), the water inlet end of the water pump (11) is connected to the bottom end of the disinfectant box (12), and the water outlet end of the water pump (11) is fixedly connected to a water supply pipe (13). The top of the tank body (3) is fixedly installed with a mounting pipe (14), and the mounting pipe (14) is annular in structure. The end of the water supply pipe (13) extends into the tank body (3) and is connected to the mounting pipe (14). Nozzles (15) are equidistantly installed on the outside of the mounting pipe (14).
4. The anti-clogging device for a cyclone separator according to claim 3, characterized in that: A hot air blower (19) is fixedly installed on the top of the base (1) outside the water pump (11); a hot air outlet of the hot air blower (19) is fixedly connected to a ventilation pipe (17); an end of the ventilation pipe (17) is connected to a water supply pipe (13); a third control valve (18) is installed at one end of the ventilation pipe (17) located on the water supply pipe (13); and a second control valve (16) is installed in an area of the water supply pipe (13) between the water pump (11) and the ventilation pipe (17).
5. The anti-clogging device for a cyclone separator according to claim 2, characterized in that: The bottom end of the buffer bin (4) is provided with a sewage outlet (20), and the outer sides of the material delivery pipeline (6), the sewage outlet (20) and the feeding pipe (9) are all provided with a first control valve (10).
6. The anti-clogging device for a cyclone separator according to claim 3, characterized in that: The nozzle (15) is in a cone-shaped structure as a whole, and the end of the nozzle (15) is arranged toward the inner wall of the tank body (3).
7. The anti-clogging device for a cyclone separator according to claim 3, characterized in that: The installation pipe (14) is a 20 mm PVC pipe.
8. The anti-clogging device for a cyclone separator according to claim 1, characterized in that: The bottom end of the tank body (3) is in an overall conical structure.