Paint spraying device capable of avoiding paint leakage and used for sheet metal machining

By designing an automated mobile painting board and a paint spraying device for magnetically fixed flipped sheet metal workpieces, the problems of difficulty in sheet metal processing and paint leakage in the prior art are solved, and efficient and accurate painting process is achieved, and resources are saved.

CN222901439UActive Publication Date: 2025-05-27TAICANG WEIFENGBAO PRECISION SHEET METAL TECH CO LTD
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Patent Information

Application Number
CN202421376245.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-05-27
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing sheet metal processing and painting device is difficult to operate when spraying on the flip, and is prone to leakage of paint, resulting in pollution in the working environment and low working efficiency.

Method used

A painting device including a painting box, a moving component and a positioning component is designed. The moving component realizes free movement and position adjustment of the paint plate through the linkage between the screw and the hydraulic cylinder. The positioning component realizes magnetic fixing and flipping of the sheet metal workpiece through the coordination of the magnetic disk and the hydraulic cylinder.

Benefits of technology

Through the automated movement of the mobile components and the magnetic fixing and flip functions of the positioning components, the accuracy and stability of the spray paint are ensured, paint leakage is avoided, work efficiency is improved, and the spray paint is recycled through the discharge pipe, saving resources.

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    Figure CN222901439U_ABST
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Abstract

The utility model discloses a sheet metal processing paint spraying device capable of avoiding paint leakage, which comprises a paint spraying box, a box door is arranged on the front end face of the paint spraying box, an observation window is arranged on the box door, a moving assembly is arranged in the center of the paint spraying box, a paint spraying pipe is arranged at the bottom of the moving assembly, and a paint spraying plate is fixedly connected to the bottom of the paint spraying pipe. A positioning assembly is arranged on the paint spraying box, inclined parts are arranged on the two sides of the inner surface of the bottom of the paint spraying box, and a discharging pipe is fixedly connected to the bottom of the rear end face of the paint spraying box. And meanwhile, a metal plate workpiece can be driven to turn over, paint spraying operation is conducted on the other face of a metal plate, the working efficiency is improved, the automation degree is high, paint leakage can be prevented through the overall design, sprayed paint dripping from the surface of the metal plate can be recycled through a discharging pipe, and resources are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sheet metal processing equipment, in particular to a painting device for sheet metal processing that avoids paint leakage. Background Technique

[0002] Sheet metal processing is a processing method that processes thin sheet metals through processes such as cutting, bending, stamping, and welding to produce various parts or products. These metal plates usually have a relatively thin thickness, typically between a few millimeters and dozens of millimeters, so they are called sheet metal. Sheet metal processing is very common in the manufacturing industry and is widely used, involving various fields such as automobiles, electronic devices, household appliances, and construction. During the sheet metal processing, it is necessary to paint it, which can effectively protect the surface of the sheet metal products, extend their service life, and reduce maintenance costs.

[0003] Currently, when using the painting device, the sheet metal is usually placed on the processing table, and then the operator manually uses a paint spray gun to spray on the surface of the sheet metal. This processing method makes it difficult to operate when turning the sheet metal over for painting. At the same time, paint leakage will occur during painting, polluting the working environment and requiring manual cleaning later, which is time-consuming and laborious, and the work efficiency is relatively low. Content of the Utility Model

[0004] The purpose of the utility model is to provide a painting device for sheet metal processing that avoids paint leakage, so as to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A painting device for sheet metal processing that avoids paint leakage, including a painting box. A box door is installed on the front end face of the painting box, and an observation window is provided on the box door. A moving component is arranged in the center of the painting box. A paint spraying pipe is installed at the bottom of the moving component, and a paint spraying plate is fixedly connected to the bottom of the paint spraying pipe. A support frame is fixedly connected to one side of the painting box;

[0007] A material box is installed on the top of the support frame. A pump is fixedly connected to one side inner wall of the painting box. Connecting pipes are fixedly connected between the pump and the material box, and between the pump and the paint spraying pipe. A positioning component is arranged on the painting box. Inclined parts are arranged on both sides of the bottom inner surface of the painting box. A discharge pipe is fixedly connected to the bottom of the rear end face of the painting box.

[0008] In a preferred embodiment of the utility model, through holes corresponding to the observation window are opened on the box door, and the observation window is embedded and installed in the center of the through holes.

[0009] In a preferred embodiment of the present utility model, the moving assembly includes a first lead screw rotatably connected to the center of the paint spraying box. A first motor is fixedly connected to the other side of the paint spraying box, and the output shaft of the first motor is connected to one end of the first lead screw. A moving plate is threadedly connected to the outer wall of the first lead screw. A guiding column is fixedly connected to the center of the paint spraying box, and the moving plate is slidably connected to the outer wall of the guiding column. A limiting sliding frame is fixedly connected to the bottom of the moving plate, and a second lead screw is rotatably connected to the center of the limiting sliding frame. A moving seat located at the center of the limiting sliding frame is threadedly connected to the outer wall of the second lead screw. A first hydraulic cylinder is fixedly connected to the bottom of the moving seat, and the paint spraying pipe is fixedly connected to the bottom of the piston rod of the first hydraulic cylinder. A second motor is fixedly connected to the rear end face of the limiting sliding frame, and the output shaft of the second motor is connected to one end of the second lead screw.

[0010] In a preferred embodiment of the present utility model, mounting holes are provided on both the paint spraying box and the limiting sliding frame, and both the first lead screw and the second lead screw penetrate through the centers of the mounting holes.

[0011] In a preferred embodiment of the present utility model, a guiding hole is provided on the moving plate, and the guiding column penetrates through the center of the guiding hole.

[0012] In a preferred embodiment of the present utility model, the positioning assembly includes two rotating shafts respectively rotatably connected to both sides of the paint spraying box. Second hydraulic cylinders are fixedly connected to one ends of the two rotating shafts, disks are fixedly connected to the piston rods of the two second hydraulic cylinders, and a third motor is fixedly connected to the other side of the paint spraying box. The output shaft of the third motor is connected to one end of one of the rotating shafts.

[0013] In a preferred embodiment of the present utility model, shaft holes are provided on both sides of the paint spraying box, and both of the rotating shafts penetrate through the centers of the shaft holes.

[0014] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be understood through the practice of the present utility model.

[0015] The difference from the prior art lies in that: through the provided moving assembly, the paint spraying plate can move freely in all directions, thereby spraying the surface of the sheet metal in all directions, ensuring the accuracy of the paint spraying. Through the provided positioning assembly, the sheet metal can be magnetically fixed, which can ensure the stability during paint spraying. At the same time, it can also drive the sheet metal workpiece to flip and spray the other side of the sheet metal, improving the work efficiency, with a high degree of automation. Moreover, the overall design can prevent paint leakage, and the paint dripping from the surface of the sheet metal can be recycled through the discharge pipe, saving resources. Description of the Drawings

[0016] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of embodiments in conjunction with the accompanying drawings, where:

[0017] Figure 1 It is an overall appearance view of a spray painting device for sheet metal processing to avoid paint leakage;

[0018] Figure 2 It is a top view of a spray painting device for sheet metal processing to avoid paint leakage;

[0019] Figure 3 It is a schematic diagram of the internal structure of a spray painting device for sheet metal processing to avoid paint leakage;

[0020] Figure 4 It is Figure 2 A sectional view taken along the line A - A in

[0021] Figure 5 It is Figure 3 A partially enlarged view at B in

[0022] In the figure: 1, spray painting box; 2, box door; 3, observation window; 4, moving component; 401, first lead screw; 402, first motor; 403, moving plate; 404, guiding column; 405, limiting sliding frame; 406, second lead screw; 407, moving seat; 408, first hydraulic cylinder; 409, second motor; 5, spray painting pipe; 6, spray painting plate; 7, support frame; 8, material box; 9, pump; 10, connecting pipe; 11, positioning component; 1101, rotating shaft; 1102, second hydraulic cylinder; 1103, magnetic disk; 1104, third motor; 12, inclined part; 13, discharge pipe. Detailed implementation manners

[0023] The embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0024] Please refer to Figures 1-5, A paint spraying device for sheet metal processing to avoid paint leakage, including a paint spraying box 1. A box door 2 is installed on the front end face of the paint spraying box 1. An observation window 3 is arranged on the box door 2. A through hole corresponding to the observation window 3 is opened on the box door 2. The observation window 3 is embedded and installed at the center of the through hole; this enables operators to monitor the paint spraying process in real time, observe the spraying situation, uniformity, and thickness of the coating of the paint, ensure that the surface of the sheet metal can be evenly sprayed, promptly discover problems during the paint spraying process, such as nozzle blockage, uneven paint, etc., and adjust and handle them in a timely manner, avoiding work stoppage or poor product quality caused by problems, thereby improving production efficiency. A moving component 4 is arranged at the center of the paint spraying box 1. The moving component 4 includes a first lead screw 401 rotatably connected to the center of the paint spraying box 1. A first motor 402 is fixedly connected to the other side of the paint spraying box 1. The output shaft of the first motor 402 is connected to one end of the first lead screw 401. A moving plate 403 is threadedly connected to the outer wall of the first lead screw 401. A guiding column 404 is fixedly connected to the center of the paint spraying box 1. A guiding hole is opened on the moving plate 403. The guiding column 404 passes through the center of the guiding hole; this enables the guiding column 404 to play a good guiding and supporting role in the movement of the moving plate 403, enabling it to move stably, and thus ensuring the paint spraying stability of the paint spraying plate 6. The moving plate 403 is slidably connected to the outer wall of the guiding column 404. A limiting sliding frame 405 is fixedly connected to the bottom of the moving plate 403. A second lead screw 406 is rotatably connected to the center of the limiting sliding frame 405. Mounting holes are opened on both the paint spraying box 1 and the limiting sliding frame 405. Both the first lead screw 401 and the second lead screw 406 pass through the centers of the mounting holes; this enables the first lead screw 401 and the second lead screw 406 to rotate at the centers of the paint spraying box 1 and the limiting sliding frame 405, and then control the movement of the paint spraying plate 6 through linkage to complete automated moving paint spraying. A moving seat 407 located at the center of the limiting sliding frame 405 is threadedly connected to the outer wall of the second lead screw 406. A first hydraulic cylinder 408 is fixedly connected to the bottom of the moving seat 407. A paint spraying pipe 5 is fixedly connected to the bottom of the piston rod of the first hydraulic cylinder 408. A second motor 409 is fixedly connected to the rear end face of the limiting sliding frame 405. The output shaft of the second motor 409 is connected to one end of the second lead screw 406; when the first motor 402 is started, the first motor 402 drives the first lead screw 401 to rotate, and then drives the moving plate 403 to move. When the second motor 409 is started, the second motor 409 drives the second lead screw 406 to rotate, and then drives the moving seat 407 to move to adjust the position of the paint spraying plate 6. A paint spraying pipe 5 is installed at the bottom of the moving component 4. A paint spraying plate 6 is fixedly connected to the bottom of the paint spraying pipe 5. A support frame 7 is fixedly connected to one side of the paint spraying box 1.

[0025] Such as Figure 3 And Figure 4As shown in the figure, a material box 8 is installed at the top of the support frame 7. One inner wall of the spray painting box 1 is fixedly connected with a pump 9. Connecting pipes 10 are fixedly connected between the pump 9 and the material box 8, and between the pump 9 and the spray painting pipe 5. A positioning assembly 11 is arranged on the spray painting box 1. The positioning assembly 11 includes two rotating shafts 1101 respectively rotatably connected to both sides of the spray painting box 1. Axial holes are opened on both sides of the spray painting box 1, and both rotating shafts 1101 penetrate through the centers of the axial holes; enabling the two rotating shafts 1101 to rotate on both sides of the spray painting box 1, thereby completing the turning operation of the sheet metal workpiece. One ends of the two rotating shafts 1101 are both fixedly connected with second hydraulic cylinders 1102, and magnetic disks 1103 are fixedly connected to the piston rods of the two second hydraulic cylinders 1102. The other side of the spray painting box 1 is fixedly connected with a third motor 1104, and the output shaft of the third motor 1104 is connected to one end of one of the rotating shafts 1101; placing the sheet metal workpiece at the center of the two magnetic disks 1103, then starting the two second hydraulic cylinders 1102, and the piston rods of the two second hydraulic cylinders 1102 drive the two magnetic disks 1103 to move, thereby magnetically attracting and clamping the sheet metal workpiece. When turning is required, start the third motor 1104, and the output shaft of the third motor 1104 drives one of the rotating shafts 1101 to rotate, and the magnetic disk 1103 rotates accordingly, and the sheet metal workpiece and the other magnetic disk 1103 also rotate accordingly, completing the flipping, and then spraying the other side. Both sides of the inner surface of the bottom of the spray painting box 1 are provided with inclined parts 12, and a discharge pipe 13 is fixedly connected to the bottom of the rear end surface of the spray painting box 1.

[0026] The working principle of the present utility model is as follows: First, open the box door 2, then place the sheet metal workpiece at the center of the two magnetic disks 1103, then start the two second hydraulic cylinders 1102, and the piston rods of the two second hydraulic cylinders 1102 drive the two magnetic disks 1103 to move, thereby magnetically attracting and clamping the sheet metal workpiece to make it have high stability. Then close the box door 2 and start spraying. Control the position of the spray painting plate 6 through the moving assembly 4. Start the first motor 402, and the first motor 402 drives the first lead screw 401 to rotate, thereby driving the moving plate 403 to move. Start the second motor 409, and the second motor 409 drives the second lead screw 406 to rotate, thereby driving the moving seat 407 to move. Then start the pump 9, and the pump 9 sprays the protective paint in the center of the material box 8 through the spray painting pipe 5 and the spray painting plate 6. Adjust the position through the moving assembly 4. When turning is required, start the third motor 1104, and the output shaft of the third motor 1104 drives one of the rotating shafts 1101 to rotate, and the magnetic disk 1103 rotates accordingly, and the sheet metal workpiece and the other magnetic disk 1103 also rotate accordingly, completing the flipping, and then spraying the other side.

[0027] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A paint spraying device for sheet metal processing to avoid paint leakage, comprising a paint spraying box (1), characterized in that: The front end surface of the paint spray box (1) is provided with a box door (2), the box door (2) is provided with an observation window (3), a moving component (4) is provided at the center of the paint spray box (1), a paint spray pipe (5) is installed at the bottom of the moving component (4), a paint spray plate (6) is fixedly connected to the bottom of the paint spray pipe (5), and a support frame (7) is fixedly connected to one side of the paint spray box (1); A material box (8) is installed on the top of the support frame (7); a pump (9) is fixedly connected to the inner wall of one side of the paint spray box (1); connecting pipes (10) are fixedly connected between the pump (9) and the material box (8) and between the pump (9) and the paint spray pipe (5); a positioning component (11) is arranged on the top of the paint spray box (1); inclined portions (12) are arranged on both sides of the inner surface of the bottom of the paint spray box (1); and a discharge pipe (13) is fixedly connected to the bottom of the rear end surface of the paint spray box (1).

2. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 1, characterized in that: The box door (2) is provided with a through hole corresponding to the observation window (3), and the observation window (3) is embedded and installed in the center of the through hole.

3. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 1, characterized in that: The moving assembly (4) comprises a first screw rod (401) rotatably connected to the center of the paint spray box (1); a first motor (402) is fixedly connected to the other side of the paint spray box (1); an output shaft of the first motor (402) is connected to one end of the first screw rod (401); a moving plate (403) is threadedly connected to the outer wall of the first screw rod (401); a guide column (404) is fixedly connected to the center of the paint spray box (1); the moving plate (403) is slidably connected to the outer wall of the guide column (404); and a bottom of the moving plate (403) is fixedly connected to a limiting slide ( 405), the center of the limiting slide (405) is rotatably connected to a second screw rod (406), the outer wall of the second screw rod (406) is threadedly connected to a movable seat (407) located at the center of the limiting slide (405), the bottom of the movable seat (407) is fixedly connected to a first hydraulic cylinder (408), the paint spraying tube (5) is fixedly connected to the bottom of the piston rod of the first hydraulic cylinder (408), the rear end face of the limiting slide (405) is fixedly connected to a second motor (409), and the output shaft of the second motor (409) is connected to one end of the second screw rod (406).

4. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 3, characterized in that: The paint spray box (1) and the limiting slide (405) are both provided with mounting holes, and the first screw rod (401) and the second screw rod (406) both pass through the center of the mounting holes.

5. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 3, characterized in that: The movable plate (403) is provided with a guide hole, and the guide column (404) passes through the center of the guide hole.

6. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 1, characterized in that: The positioning assembly (11) comprises two rotating shafts (1101) respectively rotatably connected to two sides of the paint spray box (1), one end of each of the two rotating shafts (1101) is fixedly connected to a second hydraulic cylinder (1102), and a magnetic disk (1103) is fixedly connected to the piston rods of each of the two second hydraulic cylinders (1102), and the other side of the paint spray box (1) is fixedly connected to a third motor (1104), and the output shaft of the third motor (1104) is connected to one end of one of the rotating shafts (1101).

7. A paint spraying device for sheet metal processing to avoid paint leakage according to claim 6, characterized in that: Axial holes are provided on both sides of the paint spray box (1), and the two rotating shafts (1101) pass through the centers of the axial holes.