Up-down kettle taking mechanism convenient to operate
By designing an automated upper and lower pot picking mechanism, using telescopic cylinders, slide rails, synchronous belts and air jaw jaws, the problem of manual operation of replacement of paint pots in existing automotive sheet metal painting equipment is solved, and efficient automatic upper and lower pot picking of paint pots is achieved, improving efficiency and safety, and reducing costs.
Patent Information
- Application Number
- CN202421805089.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
Existing automotive sheet metal paint equipment requires manual operation during the replacement of paint pots, which is inefficient and costly. Especially when the paint pot is assembled into a module to replace it, it requires manual disassembly, which increases the difficulty and cost of work.
A convenient operational upper and lower pot picking mechanism is designed, using a combination of telescopic cylinders and slide rails, combined with a synchronous belt and air claw jaw jaws, to realize automatic upper and lower pot picking of the paint pot, reducing manual operation.
Powered by the cylinder, the slide rail and synchronization belt doubled the stroke, and the air claw clamped the spout of the paint pot, achieving efficient up and down pick-up of the paint pot, automatic operation, improving efficiency, reducing costs, and saving space.
Smart Images

Figure CN222901487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile sheet metal spraying, in particular to an up-and-down kettle taking mechanism that is convenient to operate. Background Technique
[0002] Since automobile sheet metal painting requires multiple and multi-pass spraying of color paint, clear paint, etc., when the paint kettle needs to be replaced during the process, the existing automatic painting of automobile sheet metal replaces the paint kettle manually, unscrewing it and then installing it again. Another mode is that the paint kettle is assembled into a module, and the whole module is replaced, which has a high cost. The module still requires manual disassembly of the paint kettle.
[0003] Therefore, it is very necessary to propose an up-and-down kettle taking mechanism that is convenient to operate. Content of the Utility Model
[0004] The purpose of the utility model is to provide an up-and-down kettle taking mechanism that is convenient to operate, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] An up-and-down kettle taking mechanism that is convenient to operate, including a first support back plate and a second support back plate, which are connected by bolts between the first support back plate and the second support back plate. A kettle taking component is arranged at the front ends of the first support back plate and the second support back plate, and the kettle taking component can conveniently take the kettle on and off the paint kettle bin.
[0007] In a preferred embodiment of the utility model, the kettle taking component includes a telescopic air cylinder and a first sliding seat. The telescopic air cylinder is installed at the front end of the first support back plate, and the first sliding seat is installed at the front end of the second support back plate.
[0008] In a preferred embodiment of the utility model, a connecting plate is installed at the output end of the telescopic air cylinder, and a first slide rail is installed at the top of one end of the connecting plate. The first slide rail is slidably connected in the first sliding seat.
[0009] In a preferred embodiment of the utility model, a first support plate is installed at the front end of the first slide rail, a second sliding seat is installed at the front end of the first support plate, a second slide rail is slidably connected to the inner side of the front end of the second sliding seat, and a second support plate is installed at the front end of the second slide rail.
[0010] In a preferred embodiment of the utility model, a first synchronous pulley and a second synchronous pulley are respectively rotatably installed on the first support plate, and a synchronous belt is arranged between the first synchronous pulley and the second synchronous pulley for transmission.
[0011] In a preferred embodiment of the utility model, a first synchronous belt bracket is installed at the front end of the second support back plate by bolts, and the front end of the first synchronous belt bracket is connected to the synchronous belt by bolts.
[0012] In a preferred embodiment of the present utility model, a connecting block one is installed on the second support plate through bolts, a synchronous belt bracket two is installed at the side end of the connecting block one, and the synchronous belt bracket two is connected to the synchronous belt through bolts.
[0013] In a preferred embodiment of the present utility model, a connecting block two is installed on the front end of the second support plate through bolts, a pneumatic claw is installed at the side end of the connecting block two through bolts, a clamping jaw is assembled at the bottom of the pneumatic claw, and the spout of the paint pot is clamped inside the clamping jaw.
[0014] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model.
[0015] Beneficial effects:
[0016] Using a cylinder to provide the power for the up and down stroke, cooperating with double guide rails and a synchronous belt to double the stroke of the cylinder, and then using a pneumatic claw to clamp the spout of the paint pot to lift the paint pot, which can improve the efficiency of taking the pot up and down, realize automatic pot taking, without waiting for manual labor, with a compact structure, not occupying the working space of the baking room, and the cylinder and the pneumatic claw are installed on the side, and the flat design saves space. Description of the drawings
[0017] Figure 1 Schematic diagram of an up and down pot taking mechanism for convenient operation Figure 1 ;
[0018] Figure 2 Schematic diagram of an up and down pot taking mechanism for convenient operation Figure 2 ;
[0019] Figure 3 Schematic diagram of an up and down pot taking mechanism for convenient operation Figure 3 ;
[0020] Figure 4 Top view of an up and down pot taking mechanism for convenient operation;
[0021] Figure 5 Schematic diagram of an up and down pot taking mechanism for convenient operation Figure 4 .
[0022] In the figure: support back plate one 1, support back plate two 11, pot taking assembly 2, telescopic cylinder 21, connecting plate 211, slider one 22, support plate one 23, slide rail one 231, slider two 232, synchronous belt bracket one 24, synchronous belt pulley one 241, synchronous belt pulley two 242, synchronous belt 243, synchronous belt bracket two 25, connecting block one 251, support plate two 26, slide rail two 261, connecting block two 262, pneumatic claw 27, clamping jaw 271, paint pot 28. Specific embodiments
[0023] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.
[0024] Such as Figures 1-5 ;
[0025] It includes a support backplate one 1 and a support backplate two 11. The support backplate one 1 and the support backplate two 11 are connected by bolts. The support backplate one 1 supports and installs the telescopic cylinder 21. The support backplate two 11 supports and installs the slide block one 22 and the synchronous belt bracket one 24. A kettle taking assembly 2 is provided at the front ends of the support backplate one 1 and the support backplate two 11. The kettle taking assembly 2 can conveniently take the paint kettle on and off the paint kettle bin.
[0026] The kettle taking assembly 2 includes a telescopic cylinder 21 and a slide block one 22. The telescopic cylinder 21 is installed at the front end of the support backplate one 1. The telescopic cylinder 21 is used to drive the connecting plate 211 to lift and adjust the height. The slide block one 22 is installed at the front end of the support backplate two 11. The slide block one 22 is used to guide the up and down sliding of the slide rail one 231. The output end of the telescopic cylinder 21 is installed with the connecting plate 211. The connecting plate 211 is used to support and install the slide rail one 231 and the support plate one 23, driving the slide rail one 231 and the support plate one 23 to move up and down. One end of the top of the connecting plate 211 is installed with the slide rail one 231. The slide rail one 231 is slidably connected in the slide block one 22. The slide rail one 231 slides and guides in the slide block one 22, enabling the support plate one 23 to be stably lifted and lowered. The front end of the slide rail one 231 is installed with the support plate one 23. The support plate one 23 is used to support and install the synchronous belt pulley one 241 and the synchronous belt pulley two 242. A slide block two 232 is installed at the front end of the support plate one 23. The slide block two 232 is used to guide the sliding up and down of the slide rail two 261. The inner side of the front end of the slide block two 232 is slidably connected with the slide rail two 261. The slide rail two 261 moves up and down in the slide block two 232, enabling the support plate two 26 to be stably lifted and lowered. The front end of the slide rail two 261 is installed with the support plate two 26. The support plate two 26 is used to support and install the connecting block one 251 and the connecting block two 262.
[0027] A first synchronous pulley 241 and a second synchronous pulley 242 are respectively rotatably mounted on a first support plate 23. A synchronous belt 243 is arranged for transmission between the first synchronous pulley 241 and the second synchronous pulley 242. The synchronous belt 243 is driven on the first synchronous pulley 241 and the second synchronous pulley 242, which can drive the first synchronous pulley 241 and the second synchronous pulley 242 to rotate. The front end of the second support backplate 11 is mounted with a first synchronous belt bracket 24 through bolts. The first synchronous belt bracket 24 is used for clamping and limiting the position of the synchronous belt 243 at one place. The front end of the first synchronous belt bracket 24 is connected to the synchronous belt 243 through bolts. When the synchronous belt 243 moves, it drives a first connecting block 251 and a second synchronous belt bracket 25 to move up and down. The first connecting block 251 is mounted on a second support plate 26 through bolts. When the first connecting block 251 descends, it drives a second slide rail 261 to slide downward in a second sliding seat 232. The side end of the first connecting block 251 is mounted with the second synchronous belt bracket 25. The second synchronous belt bracket 25 is connected to the synchronous belt 243 through bolts. Thus, when the synchronous belt 243 moves downward, it drives the second synchronous belt bracket 25 to move downward. The front end of the second support plate 26 is mounted with a second connecting block 262 through bolts. The second connecting block 262 is used for supporting and mounting a pneumatic claw 27. The side end of the second connecting block 262 is mounted with the pneumatic claw 27 through bolts. The pneumatic claw 27 cooperates with a jaw 271 to clamp a paint pot 28, and supports the paint pot 28 to rise and fall, so as to take out the paint pot 28 from the paint pot storage bin. The pneumatic claw and the jaw 271 are used to clamp the spout of the paint pot 28. The design of the jaw 271 needs to avoid the sealing ring of the spout and prevent the spout from being scratched. The jaw 271 is assembled at the bottom of the pneumatic claw 27, and the spout of the paint pot 28 is clamped inside the jaw 271.
[0028] The working principle of the present utility model is as follows: The linear paint pot bin bears the paint pot. When transplanting the paint pot, it is necessary to lift the paint pot to avoid the interference of the height difference of the paint pot itself. The telescopic cylinder 21 drives the connecting plate 211 to descend first. The connecting plate 211 drives the first slide rail 231 to slide downward in the first slide seat 22. The first slide rail 231 supports the first support plate 23 to move downward. When the first support plate 23 moves downward, it will also drive the first synchronous belt pulley 241 and the second synchronous belt pulley 242 to move downward. Since one part of the synchronous belt 243 is fixed by the first synchronous belt bracket 24 and the other part is fixed by the second synchronous belt bracket 25, when the first support plate 23 moves downward, the synchronous belt 243 will transmit power, driving the first synchronous belt pulley 241 and the second synchronous belt pulley 242 to rotate. The second synchronous belt bracket 25 connected to the synchronous belt 243 moves downward. The second synchronous belt bracket 25 and the first connecting block 251 drive the second support plate 26 to move downward. The second support plate 26 drives the second slide rail 261 to slide downward in the second slide seat 232. Since the second support plate 26 moves downward, it drives the air claw 27 and the jaw 271 to move downward, cooperating with the telescopic cylinder 21 to provide the power for the up and down stroke, thereby doubling the moving stroke of the air claw 27 and the jaw 271. To fully save space, the telescopic cylinder 21 is installed on the side, and the air claw 27 is also installed on the side. The air claw 27 cooperates with the jaw 271 to clamp the paint pot 28, support the paint pot 28 to rise and fall, so as to take out the paint pot 28 from the paint pot bin. The reverse operation can be done to lift the paint pot 28 when taking the pot.
[0029] Although the present utility model has been described above with reference to the embodiments, various improvements can be made to it and its components can be replaced with equivalents without departing from the scope of the present utility model. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present utility model can be combined with each other in any way. The reason for not exhaustively describing the situations of these combinations in this specification is only to save space and resources. Therefore, the present utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A conveniently operated upper and lower pot taking mechanism, comprising a supporting back plate 1 (1) and a supporting back plate 2 (11), wherein the supporting back plate 1 (1) and the supporting back plate 2 (11) are connected by bolts, characterized in that: A pot taking assembly (2) is arranged at the front end of the supporting back plate 1 (1) and the supporting back plate 2 (11), and the pot taking assembly (2) can facilitate the upper and lower taking of the paint pot on the paint pot silo.
2. The conveniently operated upper and lower pot taking mechanism according to claim 1, characterized in that: The pot-taking assembly (2) comprises a telescopic cylinder (21) and a slide seat (22), wherein the telescopic cylinder (21) is mounted on the front end of the supporting back plate (1), and the slide seat (22) is mounted on the front end of the supporting back plate (11).
3. The conveniently operated upper and lower pot taking mechanism according to claim 2, characterized in that: A connecting plate (211) is installed at the output end of the telescopic cylinder (21), a slide rail (231) is installed at the top of one end of the connecting plate (211), and the slide rail (231) is slidably connected in a slide seat (22).
4. The conveniently operated upper and lower pot taking mechanism according to claim 3 is characterized in that: The front end of the slide rail 1 (231) is installed with a support plate 1 (23), the front end of the support plate 1 (23) is installed with a slide seat 2 (232), the front end of the slide seat 2 (232) is slidably connected to the slide rail 2 (261) on the inner side, and the front end of the slide rail 2 (261) is installed with a support plate 2 (26).
5. The conveniently operated upper and lower pot taking mechanism according to claim 4, characterized in that: A synchronous pulley 1 (241) and a synchronous pulley 2 (242) are rotatably mounted on the support plate 1 (23), and a synchronous belt (243) is arranged between the synchronous pulley 1 (241) and the synchronous pulley 2 (242) for transmission.
6. The conveniently operated upper and lower pot taking mechanism according to claim 5, characterized in that: The front end of the supporting back plate 2 (11) is mounted on a synchronous belt bracket 1 (24) via bolts, and the front end of the synchronous belt bracket 1 (24) is connected to a synchronous belt (243) via bolts.
7. The conveniently operated upper and lower pot taking mechanism according to claim 5, characterized in that: A connecting block 1 (251) is installed on the supporting plate 2 (26) by means of bolts, a synchronous belt bracket 2 (25) is installed on the side end of the connecting block 1 (251), and the synchronous belt bracket 2 (25) is connected to the synchronous belt (243) by means of bolts.
8. The convenient-to-operate upper and lower pot-taking mechanism according to claim 7, characterized in that: The front end of the second support plate (26) is installed with the second connecting block (262) by means of bolts, and the side end of the second connecting block (262) is installed with the air claw (27) by means of bolts. The bottom of the air claw (27) is equipped with a clamping claw (271), and the spout of the paint pot (28) is clamped in the clamping claw (271).