Silicon material magnetic separation and screening comprehensive operation table

By designing an automated silicon material magnetic separation screening integrated operation table, and using sliding components and motor drives to achieve automatic screening and separation, the problems of low manual sorting efficiency and incomplete removal of scrap materials in the prior art are solved, and the efficiency and purity of silicon material screening are improved.

CN222901773UActive Publication Date: 2025-05-27四川永祥光伏科技有限公司
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Patent Information

Application Number
CN202421513550.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-27
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing silicon material screening table requires manual sorting during the screening process, which is not efficient and fails to effectively remove the broken materials, resulting in secondary pollution.

Method used

A comprehensive operation table for magnetic separation of silicon materials was designed, using sliding components to drive the screening components to move back and forth, combined with motor drive, automatically screen and separate impurities and scraps, and further screening through the filter to reduce manual participation.

Benefits of technology

The screening of silicon materials is automated, screening efficiency is improved, secondary pollution is reduced, and manual sorting is not required.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicon material recovery, in particular to a silicon material magnetic separation and screening comprehensive operation table which comprises a bottom frame, a base frame and a magnetic separation device. The sliding assembly is arranged on the bearing panel; the motor is in transmission connection with the sliding assembly and used for driving the sliding assembly to reciprocate; the screening assembly is arranged on the sliding assembly, and the sliding assembly drives the screening assembly to reciprocate; the filter screen is arranged on the bearing panel; and the collecting assembly is arranged on the bearing panel and used for collecting impurities separated from the screening assembly and the filter screen. The sliding assembly and the collecting assembly are arranged on the bearing panel, the screening assembly is arranged on the sliding assembly, the motor drives the sliding assembly to move in a reciprocating mode, the sliding assembly moving in the reciprocating mode drives the screening assembly to move, and the moving screening assembly fully screens metal or magnetic impurities and silicon materials. And then the crushed materials are screened out through a filter screen, and finally the screened impurities and the crushed materials are treated in a centralized mode through a collecting assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of silicon material recovery, in particular to a silicon material magnetic separation and screening integrated operating table. Background Art

[0002] With the widespread application of silicon materials in electronics, optoelectronics, solar energy and other fields, the recycling of silicon resources has gradually received attention. The recycled silicon scraps contain metal or magnetic impurities, which can cause defects in silicon wafers and seriously affect the efficiency of silicon wafer cells.

[0003] There is a silicon material screening station on the market, which is mainly provided with a cushion layer under the cover plate, and a plurality of placement holes in a rectangular array are opened on the cushion layer, and a magnet is fixedly installed in each placement hole. The metal impurities and magnetic substances in the silicon material to be screened evenly spread on the cover plate are first separated from the silicon material by magnets, and then the sorting personnel sort out the silicon material with separated metal impurities and magnetic substances from the cover plate layer by layer. Although this screening method can efficiently screen out the metal impurities and magnetic substances in the silicon material to be screened, the silicon material with separated metal impurities and magnetic substances still needs to be manually sorted layer by layer, resulting in poor efficiency of silicon material screening. In addition, after the metal impurities and magnetic substances are screened out, there are still a large number of broken materials in the silicon material that have not been screened out, which not only increases the screening process but also may cause secondary pollution of the silicon material to be screened. Utility Model Content

[0004] The purpose of the utility model is to provide a comprehensive operating table for magnetic separation and screening of silicon materials to solve the problems raised in the above background technology.

[0005] The technical solution adopted by the utility model is:

[0006] A silicon material magnetic separation and screening integrated operating table comprises: a base frame on which a load-bearing panel is arranged;

[0007] A sliding assembly is arranged on the load-bearing panel;

[0008] A motor, drivingly connected to the sliding assembly, for driving the sliding assembly to move back and forth;

[0009] A screening component is arranged on the sliding component, and the sliding component drives the screening component to move back and forth;

[0010] A filter screen is arranged on the load-bearing panel;

[0011] The collecting assembly is arranged on the load-bearing panel and is used for collecting impurities separated from the screening assembly and the filter screen.

[0012] Preferably, the sliding assembly comprises:

[0013] The lead screw module is arranged on one side wall of the load-bearing panel along the Y-axis direction;

[0014] The adjusting block is arranged on the sliding seat of the lead screw module;

[0015] The sliding component is arranged on the other side wall of the load-bearing panel relative to the lead screw module.

[0016] Preferably, the heights of the adjusting block and the sliding component are adjustable.

[0017] Preferably, the screening component includes:

[0018] The placement frame is arranged on the sliding component and is located above the load-bearing panel;

[0019] The magnetic block is fixedly arranged in the placement frame.

[0020] Preferably, the number of the magnetic blocks is several.

[0021] Preferably, the placement frame is in a "one" shape.

[0022] Preferably, the placement frame is made of acrylic material.

[0023] Preferably, placement grooves are respectively formed through the positions on the load-bearing panel adjacent to the opposite side walls of the load-bearing panel, and the filter net is fixedly arranged in the placement grooves.

[0024] Preferably, the collection component includes:

[0025] The channel-shaped part is arranged on one side wall of the load-bearing panel along the X-axis direction;

[0026] The material receiving pipe is fixedly arranged at the bottom of the load-bearing panel and is located below the filter net.

[0027] Preferably, the end of the channel-shaped part is in contact with a part of the sliding component.

[0028] Compared with the prior art, the beneficial effects of the present utility model are:

[0029] In the present utility model, a sliding component and a collecting component are provided on a load-bearing panel, and a screening component is provided on the sliding component. A motor drives the sliding component to reciprocate, and the reciprocating sliding component drives the screening component to move. The moving screening component fully screens metal or magnetic impurities from silicon materials, and separates broken materials in the silicon materials to be screened through a filter screen, reducing the screening process and avoiding secondary pollution of the silicon materials to be screened. The screened impurities and broken materials enter the collecting component for separation, and finally the impurities in the collecting component are centrally processed. No manual participation is required in the process from screening to separating impurities and broken materials, improving the efficiency of silicon material screening. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0031] Figure 1 is a schematic diagram of the overall structure of the present application;

[0032] Figure 2 is a schematic top view structure of the present application.

[0033] Reference numerals:

[0034] 1, chassis;

[0035] 2, load-bearing panel; 21, placement groove;

[0036] 31, lead screw module; 32, adjusting block; 33, support rod; 34, sliding member;

[0037] 41, placement frame; 42, magnetic block;

[0038] 5, channel-shaped member; 51, channel bottom; 52, channel wall;

[0039] 6, motor;

[0040] 7, filter screen. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0041] In the following text, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present utility model. Therefore, the drawings and the description are considered to be exemplary in nature rather than restrictive.

[0042] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the products of the present utility model are customarily placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. These are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation on the present utility model.

[0043] The following disclosure provides many different embodiments or examples for implementing different structures of the present utility model. To simplify the disclosure of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples and are not intended to limit the present utility model. In addition, the present utility model may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present utility model provides examples of various specific processes and materials, but those of ordinary skill in the art may be aware of the application of other processes and / or the use of other materials.

[0044] The embodiments of the present utility model will be described in detail below with reference to the drawings.

[0045] As Figure 1 - Figure 2 shown, the embodiment of the present utility model provides a comprehensive operation table for magnetic separation and screening of silicon materials, including: a bottom frame 1, a load-bearing panel 2, a sliding assembly, a screening assembly, a filter screen 7, a collection assembly, a motor 6, and other parts.

[0046] Among them, a load-bearing panel 2 is fixedly arranged on the top of the bottom frame 1 for carrying the silicon materials to be screened, that is, the recycled materials and other components. A sliding assembly is arranged in the Y-axis direction of the load-bearing panel 2, and a screening assembly is arranged on the sliding assembly. The sliding assembly reciprocates along the Y-axis direction of the load-bearing panel 2 under the drive of the motor 6. The reciprocating sliding assembly drives the screening assembly to move, and the moving screening assembly repeatedly screens the impurities in the recycled materials. A filter screen 7 is arranged on the load-bearing panel 2, and the filter screen 7 can screen and separate the crushed materials on the load-bearing panel 2. In order to separate the screened impurities for convenient centralized treatment, a collection assembly is also arranged on the load-bearing panel 2.

[0047] During use, first place the recycled material on the load-bearing panel 2 and gently spread it out evenly. Then start the motor 6. The motor 6 drives the sliding assembly to move reciprocally. The reciprocally moving sliding assembly drives the screening assembly to move. The moving screening assembly fully screens the impurities and silicon material. Then, the broken materials in the recycled material are screened out through the filter net 7. The screened impurities and broken materials enter the collection assembly for separation. Finally, the impurities in the collection assembly are centrally processed.

[0048] Specifically, a load-bearing panel 2 is fixedly arranged on the top of the chassis 1. The load-bearing panel 2 is in a cuboid structure. Placement grooves 21 are respectively and penetratively opened at positions adjacent to the opposite side walls of the load-bearing panel 2 in the Y-axis direction of the load-bearing panel 2.

[0049] The sliding assembly includes: a lead screw module 31, an adjusting block 32, a support rod 33, and a sliding member 34. Among them, the lead screw module 31 is arranged in the Y-axis direction of the load-bearing panel 2, that is, on one side wall of the load-bearing panel 2 along the Y-axis direction. The adjusting block 32 is arranged on the slider of the lead screw module 31. The adjusting block 32 can reciprocally move along the Y-axis direction of the load-bearing panel 2 driven by the lead screw module 31. The support rod 33 is arranged on the other side wall of the load-bearing panel 2 relative to the lead screw module 31. A sliding member 34 is arranged on the side wall of the support rod 33 far from the load-bearing panel 2. The sliding member 34 can reciprocally move along the support rod 33. The adjusting block 32 and the sliding member 34 can be adjusted in height according to the size of the recycled material, and the maximum height adjustment degree ≤ 50 mm.

[0050] The screening assembly includes: a placement frame 41 and magnetic blocks 42. Among them, the placement frame 41 is in a "one" shape. One end of it is arranged on the adjusting block 32, and the other end is arranged on the sliding member 34. The placement frame 41 is located above the load-bearing panel 2. The placement frame 41 can reciprocally move above the load-bearing panel 2 driven by the adjusting block 32 and the sliding member 34. By adjusting the heights of the adjusting block 32 and the sliding member 34, the placement frame 41 located above the load-bearing panel 2 can be in the optimal height. Further, the placement frame 41 is made of acrylic material with relatively high strength. A number of magnetic blocks 42 are fixedly installed in the placement frame 41. The number of magnetic blocks 42 is arranged in a row. Similarly, driven by the placement frame 41, the magnetic blocks 42 can also reciprocally move above the load-bearing panel 2, so as to realize the full separation of the metal or magnetic impurities in the recycled material on the load-bearing panel 2 from the silicon material.

[0051] The filter net 7 is fixedly arranged in the placement groove 21. Its shape is funnel-shaped. The filter net 7 can screen out the broken materials smaller than 3 mm on the load-bearing panel 2.

[0052] The collecting assembly includes a groove part 5 and a material receiving pipe (not shown in the figure). The groove part 5 is arranged in the X-axis direction of the load-bearing panel 2, that is, on one side wall of the load-bearing panel 2 along the X-axis direction. One end of the groove part 5 contacts the end of the screw module 31, and the other end contacts the end of the support rod 33. The groove bottom 51 of the groove part 5 extends downward along the vertical direction of the load-bearing panel 2, and the groove wall 52 of the groove part 5 is flush with the load-bearing panel 2. The separated metal or magnetic impurities are transported to the groove part 5 through the magnetic block 42, and finally the impurities in the groove part 5 are uniformly processed. The material receiving pipe is fixedly arranged at the bottom of the load-bearing panel 2, below the filter screen 7, and is used to collect and screen the separated fragments smaller than 3 mm.

[0053] Finally, in order to enable the screw module 31 to reciprocate along the Y-axis direction of the load-bearing panel 2, a motor 6 is also provided on the operating table. The output end of the motor 6 is transmission-connected to the screw module 31. The rotation of the motor 6 drives the screw module 31 to reciprocate along the Y-axis direction of the load-bearing panel 2. The screw module 31 drives the adjustment block 32 to reciprocate. The adjustment block 32 drives the placement frame 41 and the magnetic block 42 to reciprocate along the Y-axis direction of the load-bearing panel 2. The reciprocating magnetic block 42 continuously absorbs metal or magnetic impurities, thereby achieving the purpose of fully screening the impurities in the recycled material.

[0054] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A comprehensive operating table for magnetic separation and screening of silicon materials, characterized in that: include: a base frame on which a load-bearing panel is disposed; A sliding assembly is arranged on the load-bearing panel; A motor, drivingly connected to the sliding assembly, for driving the sliding assembly to move back and forth; A screening component is arranged on the sliding component, and the sliding component drives the screening component to move back and forth; A filter screen is arranged on the load-bearing panel; The collecting assembly is arranged on the load-bearing panel and is used for collecting impurities separated from the screening assembly and the filter screen.

2. The integrated operation table for magnetic separation and screening of silicon materials according to claim 1, characterized in that: The sliding assembly comprises: A screw module is arranged on a side wall of the load-bearing panel along the Y-axis direction; An adjusting block is arranged on the slide seat of the screw module; The sliding component is arranged on the other side wall of the load-bearing panel relative to the screw rod module.

3. The integrated operation table for magnetic separation and screening of silicon materials according to claim 2 is characterized in that: The heights of the adjusting block and the sliding component are adjustable.

4. The integrated operation table for magnetic separation and screening of silicon materials according to claim 1, characterized in that: The screening component comprises: A placement frame, arranged on the sliding assembly and located above the load-bearing panel; The magnetic block is fixedly arranged in the placement frame.

5. The integrated operation table for magnetic separation and screening of silicon materials according to claim 4 is characterized in that: The number of the magnetic blocks is several.

6. The integrated operation table for magnetic separation and screening of silicon materials according to claim 5, characterized in that: The placement frame is in the shape of a letter "I".

7. The integrated operation table for magnetic separation and screening of silicon materials according to claim 5, characterized in that: The placement frame is made of acrylic material.

8. The integrated operation table for magnetic separation and screening of silicon materials according to claim 1, characterized in that: The load-bearing panel is provided with placement grooves at positions adjacent to the opposite side walls of the load-bearing panel, and the filter net is fixedly arranged in the placement grooves.

9. The integrated operation table for magnetic separation and screening of silicon materials according to claim 1, characterized in that: The collection component comprises: A groove-shaped member, arranged on a side wall of the load-bearing panel along the X-axis direction; The material receiving pipe is fixedly arranged at the bottom of the load-bearing panel and is located below the filter screen.

10. The integrated operation table for magnetic separation and screening of silicon materials according to claim 9, characterized in that: An end portion of the channel member contacts a portion of the slide assembly.