Sub-packaging device for bread blank production

By designing subcontracting components and driving components in the bread embryo subcontracting device, and using the transmission belt and screening plate to achieve rapid screening and subcontracting of bread embryos, the high cost and low efficiency problems caused by the coordinated operation of motors in the existing devices are solved, and the subcontracting rate and work efficiency are improved.

CN222901822UActive Publication Date: 2025-05-27SHANGHAI MENGTIANTIAN FOOD TECH CO LTD
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Patent Information

Application Number
CN202421805272.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-05-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the subcontracting process, the existing bread embryo subcontracting device requires multiple motors and drive mechanisms to work together, resulting in high equipment costs and slow subcontracting rates, which reduces work efficiency.

Method used

A subcontracting device for the production and production of bread embryos was designed. By setting up subcontracting components and driving components, the transmission belt and screening plate were used to realize the screening and subcontracting of bread embryos, which reduced the coordinated operation time of the motor and improved the subcontracting speed.

Benefits of technology

The device realizes rapid screening and subcontracting of bread embryos through inertia drive, reducing time delay, improving subcontracting rate and work efficiency, and adapting bread embryos of different specifications and sizes through flexible screening plate design.

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Abstract

The utility model provides a subpackaging device for bread blank production and manufacturing, and belongs to the field of bread blank production. Comprising an equipment box body, the top of the equipment box body fixedly communicates with a feeding channel, and a discharging channel is formed in the bottom of one side of the equipment box body; the driving assembly is used for driving the bread dough to move, and the driving assembly is connected with the equipment box body; and the sub-packaging assembly is used for sorting and receiving the bread blanks, the sub-packaging assembly is connected with the equipment box body, and the driving assembly comprises a driving motor fixedly connected to one side of the outer portion of the equipment box body. The screening plates and the fixing columns are arranged, and the adjusting sleeves in the screening plates are matched with the butt joint deformation buttons of the center columns, so that the distance between the screening plates is flexibly adjusted. By means of the design, the device can easily adapt to bread blanks of different specifications and sizes, the universality and flexibility of the device are improved, and meanwhile the stability and accuracy of the screening plate in the adjusting process are guaranteed through the design of the limiting parts and the limiting holes.
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Description

Technical Field

[0001] The utility model relates to the field of bread embryo production, and particularly relates to a sub-packaging device for bread embryo production and manufacturing. Background Art

[0002] A bread embryo is a semi-finished product of bread, which is bread dough that has not yet undergone final fermentation, decoration, and baking. Generally, after bread embryo production and manufacturing, it needs to be sub-packaged. Generally, it is first sub-packed through a sub-packaging device and then packaged, which is convenient for the transportation of bread embryos.

[0003] The utility model patent with the publication number CN 220884961 U proposes a sub-packaging device for bread embryo production and manufacturing, including a main body. A sub-packaging chamber is opened inside the main body. One side of the upper end of the main body is provided with a feed inlet, and the feed inlet is communicated with the sub-packaging chamber. It also includes a first conveyor belt, which is arranged above the inside of the sub-packaging chamber. A second conveyor belt is arranged below the first conveyor belt, and a third conveyor belt is arranged below the second conveyor belt. One side of the first conveyor belt is rotatably provided with a first rotating shaft, and the outer wall of the first rotating shaft is welded with a plurality of first baffles distributed at equal intervals in a ring shape. One side of the second conveyor belt is rotatably provided with a second rotating shaft, and the outer wall of the second rotating shaft is welded with a plurality of second baffles distributed at equal intervals in a ring shape. It also includes a transmission cavity, which is opened on one side of the lower end inside the main body. This sub-packaging device for bread embryo production and manufacturing can screen out larger or smaller bread embryos to avoid affecting the quality of bread embryo production and manufacturing.

[0004] In the actual use process of the above case, when sub-packaging bread embryos, multiple motors and driving mechanisms need to cooperate and operate. This not only increases the cost of the equipment itself, but also due to the long process, the sub-packaging rate of bread embryos is slow, reducing the working efficiency of the device. Therefore, the utility model provides a sub-packaging device for bread embryo production and manufacturing to meet the requirements. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] A sub-packaging device for bread embryo production and manufacturing, including an equipment box body. The top of the equipment box body is fixedly communicated with a feed channel, and a discharge channel is opened at the bottom of one side of the equipment box body; a driving component, which is used to drive the bread embryo to move, and the driving component is connected with the equipment box body; a sub-packaging component, which is used for sorting and collecting bread embryos, and the sub-packaging component is connected with the equipment box body.

[0007] Optionally, the driving assembly includes a driving motor fixedly connected to one side of the exterior of the equipment box body. A driving shaft is fixedly connected to the output shaft of the driving motor. Another driving shaft is rotatably connected to one side of the inner cavity of the equipment box body. A transmission belt is externally connected to the two driving shafts. A slanted guiding plate is fixedly connected to one side of the top of the inner cavity of the equipment box body at the bottom of the feeding channel. The bottom end of the guiding plate is located above the transmission belt.

[0008] Optionally, a crushing material collection box is slidably connected to one side of the bottom of the inner cavity of the equipment box body. Screening square holes are formed in the exterior of the transmission belt. The crushing material collection box is located directly below the transmission belt.

[0009] Optionally, the subcontracting assembly includes a fixed column fixedly connected to one side of the inner cavity of the equipment box body. Multiple screening plates are slidably connected to the exterior of the fixed column. The screening plates are staggeredly placed on both sides of the fixed column, and the distance value between every two screening plates is the same. One end of the screening plate on one side of the fixed column is located on one side of the transmission belt. One end of the screening plate on the other side of the fixed column is located inside the discharge channel.

[0010] Optionally, a central column is fixedly connected to the inside of the fixed column. A fitting plane is provided on each of the side facing the transmission belt and the side facing the discharge channel of the central column. The two fitting planes are parallel to each other. A plurality of equally spaced limiting holes are formed in the fitting plane.

[0011] Optionally, a guiding portion is provided on the surface of the outer end of the screening plate. A plurality of installation cavities are formed in the inside of the screening plate. A plurality of transmission wheels are rotatably connected to the inside of the installation cavity. An adjusting sleeve is provided on the side of the screening plate facing the central column. A docking cavity is formed in the inside of the adjusting sleeve. The inner wall of the docking cavity is adapted to the outer surface of the central column. A docking deformation button is provided on the plane of the inner wall of the docking cavity that contacts the fitting plane. A deformation cavity is formed in the inside of the docking deformation button, and the exterior of the docking deformation button is adapted to the inside of the limiting hole. Two limiting portions are provided on the outer surface of the fixed column. The two limiting portions are respectively in contact with both sides of the adjusting sleeve.

[0012] Optionally, a first finished product collection box is slidably connected to the bottom of the inner cavity of the equipment box body below the subcontracting assembly. A second finished product collection box is slidably connected to the exterior of one end of the equipment box body on the side of the discharge channel.

[0013] Compared with the prior art, the present utility model has at least the following beneficial effects:

[0014] In the above solution, by setting up a sub-packaging component, during the sub-packaging process, the inertial force brought to the bread embryo by the driving component is used to screen and sub-package the bread embryo. This sub-packaging method not only reduces the time delay caused by the coordinated operation of multiple motors in the comparative document, but also speeds up the sub-packaging speed of the bread embryo, thereby improving the working efficiency of the entire device;

[0015] In the above solution, by setting up a screening plate and a fixing column, the docking deformation button between the internal adjusting sleeve of the screening plate and the central column is used to realize the flexible adjustment of the distance between the screening plates. This design enables the device to easily adapt to bread embryos of different specifications and sizes, improving the versatility and flexibility of the equipment. At the same time, the design of the limiting part and the limiting hole ensures the stability and accuracy of the screening plate during the adjustment process. Brief Description of the Drawings

[0016] The accompanying drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention and, together with the specification, are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.

[0017] Figure 1 Schematic three-dimensional structure diagram of the sub-packaging device for bread embryo production;

[0018] Figure 2 Schematic three-dimensional structure diagram of the cooperation of the sub-packaging device;

[0019] Figure 3 Schematic three-dimensional structure diagram of the cooperation of the sub-packaging component;

[0020] Figure 4 Schematic three-dimensional structure diagram of the cooperation of the central column;

[0021] Figure 5 Schematic three-dimensional structure diagram of the cooperation of the screening plate.

[0022] [Reference Signs]

[0023] 1. Equipment box body; 2. Feeding channel; 3. Driving motor; 4. Driving shaft; 5. Transmission belt; 501. Screening square hole; 6. Scrap collection box; 7. Guide plate; 8. Fixing column; 801. Central column; 802. Limiting part; 803. Fitting plane; 804. Limiting hole; 9. Screening plate; 901. Installation cavity; 902. Transmission wheel; 903. Guide part; 904. Adjusting sleeve; 905. Docking cavity; 906. Docking deformation button; 10. First finished product collection box; 11. Second finished product collection box.

[0024] As shown in the figure, in order to clearly implement the structure of the embodiments of the present invention, specific structures and devices are marked in the figure. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device, and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments. Detailed implementation manners

[0025] The following describes in detail a sub-packaging device for bread embryo production provided by the present invention with reference to the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well-known technologies, those skilled in the art can also adopt other alternative methods for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present invention.

[0026] As Figures 1 to 2 shown, an embodiment of the present invention provides a sub-packaging device for bread embryo production, including an equipment box body 1. A feed channel 2 is fixedly communicated with the top of the equipment box body 1. A discharge channel is opened at the bottom of one side of the equipment box body 1. A driving assembly is used to drive the bread embryo to move and is connected to the equipment box body 1. The driving assembly includes a driving motor 3 fixedly connected to the outside of one side of the equipment box body 1. A driving shaft 4 is fixedly connected to the output shaft of the driving motor 3. Another driving shaft 4 is rotatably connected to one side of the inner cavity of the equipment box body 1. The two driving shafts 4 are externally connected by a transmission belt 5. A slanted guiding plate 7 is fixedly connected to one side of the inner cavity of the equipment box body 1 at the bottom of the feed channel 2. The bottom end of the guiding plate 7 is located above the transmission belt 5. A crushing material collection box 6 is slidably connected to one side of the bottom of the inner cavity of the equipment box body 1. Screening square holes 501 are opened on the outside of the transmission belt 5. The crushing material collection box 6 is located directly below the transmission belt 5. The bread embryo is put into the interior of the equipment box body 1 through the feed channel 2. The slanted guiding plate 7 guides the bread embryo to be neatly arranged at the starting position of the transmission belt 5. The driving motor 3 is started, driving the driving shaft 4 on its output shaft to rotate. Through the connection of the transmission belt 5, the other driving shaft 4 also rotates accordingly, forming a continuous transmission system. The transmission belt 5 starts to operate, driving the bread embryo on it to move forward. During the movement of the transmission belt 5, small broken materials or impurities on the bread embryo fall into the crushing material collection box 6 below through the screening square holes 501 on the outside of the transmission belt 5. The crushing material collection box 6 is slidably connected to one side of the bottom of the inner cavity of the equipment box body 1, facilitating removal and cleaning at any time, thus completing the preliminary screening and conveying of the bread embryo.

[0027] In this embodiment, as Figures 1 to 5The shown sub-packaging component is used for sorting and collecting bread embryos. The sub-packaging component is connected to the equipment box body 1. The sub-packaging component includes a fixed column 8 fixedly connected to one side of the inner cavity of the equipment box body 1. A plurality of screening plates 9 are slidably connected to the outside of the fixed column 8. The screening plates 9 are staggeredly placed on both sides of the fixed column 8, and the distance value between every two screening plates 9 is the same. One end of the screening plate 9 on one side of the fixed column 8 is located on one side of the conveyor belt 5, and one end of the screening plate 9 on the other side of the fixed column 8 is located inside the discharge channel. A guiding portion 903 is provided on the outer surface of the outer end of the screening plate 9. A plurality of installation cavities 901 are formed inside the screening plate 9. A plurality of driving wheels 902 are rotatably connected to the inside of the installation cavities 901. A first finished product collection box 10 is slidably connected to the bottom of the inner cavity of the equipment box body 1 below the sub-packaging component. A second finished product collection box 11 is slidably connected to the outside of one end of the equipment box body 1 on the side of the discharge channel. After the screening and crushing stage, the bread embryos continue to move along with the conveyor belt 5 and enter the area of the sub-packaging component. At this time, the bread embryos approach the screening plate 9 on the side close to the fixed column 8. When the bread embryos come into contact with the screening plate 9, due to its staggered placement and equal spacing design, the bread embryos will be guided onto the path of the screening plate 9. The driving wheels 902 inside the screening plate 9 help the bread embryos slide smoothly on the screening plate 9, reducing jamming and accumulation phenomena. The guiding portion 903 at the outer end of the screening plate 9 further guides the bread embryos to move along a predetermined path. During the movement of the bread embryos, through the gap between two screening plates 9, when the bread embryos are larger, they will directly enter the second finished product collection box 11 through the guidance of the screening plate 9. When the bread embryos are smaller, they will fall downward through the gap between the two screening plates 9 and enter the inside of the first finished product collection box 10, thereby facilitating the reception of bread embryos of different specifications. Through the design of the screening plates 9 with staggered placement and equal spacing, efficient sub-packaging of bread embryos is achieved. Bread embryos of different specifications or characteristics can be quickly and accurately separated into different collection boxes. The design of the driving wheels 902 inside the screening plate 9 and the guiding portion 903 on the outside effectively reduces the jamming and accumulation phenomena of bread embryos during the sub-packaging process, improving the smoothness and efficiency of sub-packaging.

[0028] In this embodiment, as Figures 3 to 5As shown, the interior of the fixed column 8 is fixedly connected with a central column 801, and the central column 801 is provided with a fitting plane 803 on one side facing one end of the transmission belt 5 and on the other side facing the discharge channel, the two fitting planes 803 are parallel to each other, and a plurality of equally spaced limiting holes 804 are provided on the fitting plane 803, and an adjusting sleeve 904 is provided on the side of the screening plate 9 facing the central column 801, and a docking cavity 905 is provided inside the adjusting sleeve 904, and the inner wall of the docking cavity 905 is connected to the outer wall of the central column 801. The surfaces are adapted, a docking deformable button 906 is provided on the plane in contact with the fitting plane 803 in the inner wall of the docking cavity 905, a deformable cavity is provided inside the docking deformable button 906, and the outside of the docking deformable button 906 is adapted to the inside of the limiting hole 804, and two limiting parts 802 are provided on the outer surface of the fixed column 8, and the two limiting parts 802 are respectively fitted with the two sides of the adjustment sleeve 904, and the screening plate 9 is preliminarily docked with the center column 801 through the adjustment sleeve 904 thereon. The docking cavity 905 inside the adjustment sleeve 904 is tightly matched with the outer surface of the center column 801 to ensure that the screening plate 9 can stably slide along the center column 801. When the screening plate 9 needs to be fixed at a certain position, the operator will push the screening plate 9 to slide along the center column 801 to a predetermined position. At this time, the docking deformation button 906 on the adjustment sleeve 904 will be aligned with the limiting hole 804 on the central column 801, and a deformation cavity is provided inside the docking deformation button 906, so that it has a certain elastic deformation ability. When the docking deformation button 906 contacts the limiting hole 804, the docking deformation button 906 will be deformed by applying a slight force, and its outer part will be pressed into the limiting hole 804, so as to realize the locking of the screening plate 9 in this position. In addition to the locking mechanism of the docking deformation button 906 and the limiting hole 804, the two limiting parts 802 on the outer surface of the fixed column 8 will also fit tightly with the two sides of the adjustment sleeve 904, providing additional limiting effect, ensuring the stability of the screening plate 9 in the locked position, and through the ingenious design of the docking deformation button 906 and the limiting hole 804, the rapid adjustment and locking of the position of the screening plate 9 is realized. The operator only needs to push the screening plate 9 and apply slight pressure to complete the locking process, which improves work efficiency. The double limit mechanism (locking of the docking deformation button 906 and the limit hole 804, and the fit of the limit part 802 and the adjustment sleeve 904) ensures the stability of the screening plate 9 in the locked position, and reduces the displacement caused by vibration or external force. The spacing of the screening plate 9 can be adjusted according to actual needs to meet the needs of bread embryo subpackaging of different specifications and characteristics. This flexibility improves the versatility and applicability of the equipment. When the position of the screening plate 9 needs to be adjusted or maintenance is required, it is only necessary to gently push the screening plate 9 and release the lock of the docking deformation button 906 and the limit hole 804. The operation is simple and quick.

[0029] The working principle provided by the present utility model is as follows: The bread embryo is put into the interior of the equipment box body 1 through the feeding channel 2. The driving motor 3 is started, and the conveyor belt 5 begins to operate, driving the bread embryo thereon to move forward. During the movement of the conveyor belt 5, small fragments or impurities on the bread embryo fall into the lower fragment collection box 6 through the screening square holes 501 outside the conveyor belt 5. The bread embryo continues to move with the conveyor belt 5 and enters the area of the sub-packaging assembly. At this time, the bread embryo approaches the screening plate 9 on one side of the fixed column 8. When the bread embryo contacts the screening plate 9, due to its design of being staggered and having equal spacing, the bread embryo will be guided onto the path of the screening plate 9. The driving wheel 902 inside the screening plate 9 helps the bread embryo slide smoothly on the screening plate 9, reducing jamming and accumulation phenomena. The guiding part 903 at the outer end of the screening plate 9 further guides the bread embryo to move along the predetermined path. During the movement of the bread embryo, when passing through the gap between the two screening plates 9, when the bread embryo is larger, it will directly enter the second finished product collection box 11 through the guidance of the screening plate 9. When the bread embryo is smaller, it will fall downward through the gap between the two screening plates 9 and enter the interior of the first finished product collection box 10, thereby facilitating the reception of bread embryos of different specifications. Through the design of the screening plates 9 that are staggered and have equal spacing, efficient sub-packaging of the bread embryo is achieved. Bread embryos of different specifications or characteristics can be quickly and accurately separated into different collection boxes. The design of the driving wheel 902 inside the screening plate 9 and the outer guiding part 903 effectively reduces the jamming and accumulation phenomena of the bread embryo during the sub-packaging process, improving the smoothness and efficiency of sub-packaging.

[0030] The present utility model covers any substitutions, modifications, equivalent methods, and solutions made within the essence and scope of the present utility model. In order to enable the public to have a thorough understanding of the present utility model, specific details are described in detail in the following preferred embodiments of the present utility model. However, those skilled in the art can fully understand the present utility model even without these detailed descriptions. Additionally, well-known methods, processes, procedures, components, and circuits are not described in detail to avoid unnecessary confusion to the essence of the present utility model.

[0031] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A packaging device for bread dough production, comprising a device box (1), characterized in that: The top of the equipment box (1) is fixedly connected to a feed channel (2), and the bottom of one side of the equipment box (1) is provided with a discharge channel; A driving assembly, the driving assembly is used to drive the bread dough to move, and the driving assembly is connected to the device box (1); A subpackaging component, which is used for sorting and collecting bread dough, and is connected to an equipment box (1).

2. The packaging device for bread dough production according to claim 1, characterized in that: The driving assembly comprises a driving motor (3) fixedly connected to one side of the outside of the equipment housing (1); a driving shaft (4) is fixedly connected to the output shaft of the driving motor (3); another driving shaft (4) is rotatably connected to one side of the inner cavity of the equipment housing (1); a transmission belt (5) is connected to the external transmission of the two driving shafts (4); an inclined guide plate (7) is fixedly connected to one side of the top of the inner cavity of the equipment housing (1) located at the bottom of the feed channel (2); and the bottom end of the guide plate (7) is located above the transmission belt (5).

3. The packaging device for bread dough production according to claim 2, characterized in that: A scrap collection box (6) is slidably connected to one side of the bottom of the inner cavity of the equipment box (1), and a screening square hole (501) is opened on the outside of the transmission belt (5). The scrap collection box (6) is located directly below the transmission belt (5).

4. The packaging device for bread dough production according to claim 3, characterized in that: The subpackaging component comprises a fixed column (8) fixedly connected to one side of the inner cavity of the equipment box (1); a plurality of screening plates (9) are slidably connected to the outside of the fixed column (8); the screening plates (9) are staggeredly arranged on both sides of the fixed column (8); and the distance between every two screening plates (9) is the same; one end of the screening plate (9) on one side of the fixed column (8) is located on one side of the transmission belt (5); and one end of the screening plate (9) on the other side of the fixed column (8) is located inside the discharge channel.

5. The packaging device for bread dough production according to claim 4, characterized in that: The interior of the fixed column (8) is fixedly connected to a central column (801), and a side of the central column (801) facing one end of the transmission belt (5) and a side facing the discharge channel are provided with a fitting plane (803), the two fitting planes (803) are parallel to each other, and a plurality of equally spaced limiting holes (804) are provided on the fitting plane (803).

6. The packaging device for bread dough production according to claim 5, characterized in that: A guide portion (903) is provided on the surface of the outward end of the screening plate (9); a plurality of mounting cavities (901) are provided inside the screening plate (9); a plurality of transmission wheels (902) are rotatably connected inside the mounting cavities (901); an adjustment sleeve (904) is provided on the surface of the screening plate (9) facing the central column (801); a docking cavity (905) is provided inside the adjustment sleeve (904); an inner wall of the docking cavity (905) is connected to an outer surface of the central column (801); To match, a docking deformable button (906) is provided on the plane in contact with the fitting plane (803) in the inner wall of the docking cavity (905), a deformable cavity is provided inside the docking deformable button (906), and the outside of the docking deformable button (906) is matched with the inside of the limiting hole (804), and two limiting parts (802) are provided on the outer surface of the fixing column (8), and the two limiting parts (802) are respectively fitted with two sides of the adjustment sleeve (904).

7. The packaging device for bread dough production according to claim 6, characterized in that: The bottom of the inner cavity of the equipment box (1) is located below the subpackaging assembly and is slidably connected to a No. 1 finished product receiving box (10), and one end of the equipment box (1) is located outside a side of the discharge channel and is slidably connected to a No. 2 finished product receiving box (11).

Citation Information

Patent Citations

  • Sub-packaging device for bread blank production

    CN220884961U