Intelligent cloth inspecting and packaging robot sorting production line

Abstract

The utility model discloses an intelligent cloth inspecting, packaging and robot sorting production line which comprises a plurality of cloth inspecting devices, a plurality of robot sorting devices and a plurality of robot sorting devices. The visual code scanning distribution equipment is used for downstream distribution of the conveyed cloth; the first cloth thread changing machine distributes the cloth subjected to visual code scanning through the visual code scanning distribution equipment; the defective product discharging platform is used for discharging the defective products which pass through the visual code scanning shunting equipment and the cloth thread changing machine through the platform; the plurality of robot sorting devices are used for sorting and temporarily storing the qualified products which pass through the visual code scanning and distributing device and the cloth thread changing machine; and the PLC is used for controlling sorting and conveying of the multiple pieces of cloth inspection equipment, the visual code scanning and distributing equipment, the first cloth thread changing machine, the defective product discharging platform and the robot sorting equipment. The full-automatic cloth inspecting machine achieves unmanned packaging, labeling, sorting and warehousing after cloth inspecting, achieves unmanned operation, is high in automation degree, and improves overall efficiency and safety.

Description

Technical Field

[0001] The utility model belongs to the technical field of cloth sorting production lines, and particularly relates to an intelligent inspection and packaging robot sorting production line for cloth. Background Technique

[0002] After the cloth is wound into a roll, the following operations need to be carried out on the cloth roll: bagging and packaging, labeling by cylinder and color separation, then transporting to their respective workstations, and finally palletizing and storing.

[0003] There are many operation links and workplaces above, with low work efficiency, poor safety, high labor intensity, and dirty and messy working environment, so improvement is needed. Content of the Utility Model

[0004] To solve the problems raised in the above background technique, the purpose of the utility model is to provide an intelligent inspection and packaging robot sorting production line for cloth, realizing unmanned operation in the subsequent packaging, labeling, sorting, and warehousing after cloth inspection.

[0005] The utility model provides the following technical solution: an intelligent inspection and packaging robot sorting production line for cloth, the production line includes:

[0006] Multiple cloth inspection devices for inspecting the produced cloth;

[0007] At least one visual code scanning and shunting device for shunting and code scanning the cloth conveyed after being inspected by the cloth inspection device;

[0008] At least one first cloth line changer for shunting the cloth visually scanned by the visual code scanning and shunting device;

[0009] At least one defective product discharge platform for discharging the defective products coming down from the visual code scanning and shunting device and the first cloth line changer through this platform;

[0010] Multiple robot sorting devices for sorting and temporarily storing the qualified products coming down from the visual code scanning and shunting device and the first cloth line changer through the robot sorting devices;

[0011] An upper computer and a PLC controller for controlling the sorting and conveying of multiple cloth inspection devices, at least one visual code scanning and shunting device, at least one first cloth line changer, at least one defective product discharge platform, and multiple robot sorting devices.

[0012] Furthermore, at least one cloth packaging machine for hermetically packaging the qualified products coming down from the visual code scanning and shunting device and the first cloth line changer through the cloth packaging machine.

[0013] Furthermore, at least one automatic labeling device for double-sided labeling of the cloth hermetically packaged by the cloth packaging machine.

[0014] Further, at least one second cloth thread-changing machine shunts the cloth with labels affixed thereto through label information.

[0015] Further, multiple robot sorting devices cooperate with a robot and a temporary storage area for cloth according to the label information of the cloth with the label information shunted down.

[0016] Further, the production line includes a first belt conveyor and multiple cloth storage conveyors, and the multiple cloth storage conveyors correspond to the cloth inspection devices one by one, and the multiple cloth storage conveyors cooperate with the first belt conveyor;

[0017] The first belt conveyor and multiple cloth inspection devices inspect the cloth produced upstream.

[0018] Further, at least one cloth packing machine is provided with a second belt conveyor to convey the packed cloth into the downstream sorting production line; multiple robot sorting devices are provided with a third belt conveyor.

[0019] Further, multiple of the first belt conveyors are combined into two parallel rows, the second belt conveyors are combined into two parallel rows, and the third belt conveyors are combined into two parallel rows.

[0020] Further, the two parallel rows of the first belt conveyors, the second belt conveyors, and the third belt conveyors are in the same two linear conveying directions and are combined into a parallel first belt conveying line and a second belt conveying line.

[0021] Further, defective product discharge platforms, cloth packing machines, and multiple robot sorting devices are symmetrically arranged on both sides of the first belt conveying line and the second belt conveying line.

[0022] The beneficial effects of the present utility model are as follows:

[0023] Through the combined supporting of devices such as a cloth storage conveyor, a belt conveyor belt, a vision code scanning and shunting device, a cloth packing machine, a robot sorting device, an automatic labeling device, and a PLC controller, the present utility model can realize unmanned operation for post-inspection cloth packaging, labeling, sorting, and warehousing, achieve unmanned operation, have a high degree of automation, and improve the overall efficiency and safety. Description of the Drawings

[0024] Figure 1 It is a schematic structural diagram of the present utility model.

[0025] Figure 2 It is for the present utility model Figure 1 An enlarged schematic structural diagram of A in it.

[0026] Figure 3 It is for the present utility model Figure 1Schematic diagram of the enlarged structure of B.

[0027] Figure 4 For the present utility model Figure 1 Schematic diagram of the enlarged structure of C in the present utility model.

[0028] Figure 5 For the present utility model Figure 1 Schematic diagram of the enlarged structure of D in the present utility model.

[0029] Figure 6 For the present utility model Figure 1 Schematic diagram of the enlarged structure of E in the present utility model.

[0030] Figure 7 For the present utility model Figure 1 Schematic diagram of the enlarged structure of F in the present utility model. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0032] Refer to Figures 1 to 7 As shown, the present utility model discloses an intelligent inspection and packaging robot sorting production line for fabrics. According to one embodiment, the production line includes:

[0033] Multiple fabric inspection devices 1, at least one vision code scanning and diverting device 2, at least one first fabric thread-changing machine 3, at least one defective product discharge platform 4, at least one fabric packaging machine 5, at least one automatic labeling device 6, multiple robot sorting devices 7, and at least one second fabric thread-changing machine 8;

[0034] Multiple fabric inspection devices 1 inspect the produced fabrics, and the inspection information includes the variety, specification, composition, width, gram weight, defect information, order number, deduction points, length, weight, etc. of the fabric;

[0035] At least one vision code scanning and diverting device 2 performs downstream diverting and code scanning on the fabrics conveyed after being inspected by the fabric inspection devices 1;

[0036] At least one first fabric thread-changing machine 3 diverts the fabrics that have undergone vision code scanning by the vision code scanning and diverting device 2;

[0037] At least one defective product discharge platform 4 discharges the defective products coming down from the vision code scanning and diverting device 2 and the first fabric thread-changing machine 3 through this platform;

[0038] The upper computer and the PLC controller (not shown in the figure) control the sorting and conveying of multiple fabric inspection devices 1, at least one vision code scanning and diverting device 2, at least one first fabric thread-changing machine 3, at least one defective product discharge platform 4, and multiple robot sorting devices 7.

[0039] At least one fabric packaging machine 5 hermetically packages the qualified products coming down from the visual code scanning and diverting device 2 and the first fabric thread-changing machine 3 through the fabric packaging machine 5.

[0040] At least one automatic labeling device 6 double-sided labels the fabrics hermetically packaged by the fabric packaging machine 5.

[0041] Multiple robot sorting devices 7 sort and temporarily store the qualified products coming down from the visual code scanning and diverting device 2 and the first fabric thread-changing machine 3 through the robot sorting devices 7; for the fabrics diverted with labeling information, they cooperate with robots and the fabric temporary storage area according to the labeling information.

[0042] At least one second fabric thread-changing machine 8 diverts the fabrics labeled by the automatic labeling device 6 through the labeling information.

[0043] Multiple fabric inspection devices 1 inspect the produced fabrics, and the inspection information includes the variety, specification, composition, width, gram weight, defect information, order number, deduction points, length, weight, etc. of the fabric;

[0044] After inspection, classification marking is carried out according to whether one or more of the above information is qualified or not. The host computer (not shown in the figure) sends the result to the PLC controller (not shown in the figure). The PLC controller controls the visual code scanning and diverting device 2 to convey to the defective product discharge platform 4 and the fabric packaging machine 5 according to whether the inspection information is qualified or not, for bagging, labeling and packaging the rolled fabrics, then transporting them to their respective workstations, and finally carrying out palletizing and storage.

[0045] In a specific embodiment, referring to Figures 1-7 , the fabric inspection device 1 cooperates with a conveying mechanism, and the conveying mechanism is a fabric storage conveyor 9 and a first belt conveyor 10. The fabric inspection device 1, the fabric storage conveyor 9 and the first belt conveyor 10 are longitudinally arranged, and one fabric inspection device 1 is arranged in sequence with the fabric storage conveyor 9 and the first belt conveyor 10; in the case of multiple units, multiple fabric inspection devices 1 are arranged side by side horizontally, multiple fabric storage conveyors 9 and multiple first belt conveyors 10 are arranged side by side horizontally, multiple fabric storage conveyors 9 are separated from each other, and multiple first belt conveyors 10 are connected into a horizontal linear conveying state. Its arrangement structure is compact and the efficiency is improved; in the case of multiple units, the multiple fabric storage conveyors 9 correspond to the fabric inspection devices 1 one by one, and the multiple fabric storage conveyors 9 cooperate with the first belt conveyors 10;

[0046] In the direction of a horizontal straight conveyor formed by connecting multiple first belt conveyors 10, a visual code scanning and diverting device 2 and a first fabric thread-changing machine 3 are successively connected to the leftmost end, both in one unit. A defective product discharge platform 4 is provided vertically downward of the first fabric thread-changing machine 3, and a second belt conveyor 11 is connected horizontally to the right of the first fabric thread-changing machine 3; the second belt conveyor 11 is successively arranged horizontally to the right with an automatic labeling device 6, a second fabric thread-changing machine 8, and a third belt conveyor 12. A robot sorting area is provided below the third belt conveyor 12, and a robot sorting device 7 is provided.

[0047] The fabric that has passed through the fabric inspection device 1 passes through the automatic labeling device 6. The information on its label can be variety, specification, composition, width, gram weight, order number, length, weight, color, shipping area, etc. For example, it is set that the robot sorting device 7 sorts and stacks according to the shipping area, and the PLC controller controls the second fabric thread-changing machine 8 and the robot sorting device 7 for sorting.

[0048] Furthermore, a fabric packaging machine 5 is provided vertically downward of the second belt conveyor 11 to seal and package the qualified fabric, then double-sided labeling is performed through the automatic labeling device 6, and finally, it is assumed that the robot sorting device 7 sorts and stacks according to the color, and the PLC controller controls the second fabric thread-changing machine 8 and the robot sorting device 7 for sorting.

[0049] In the above embodiments, the first belt conveyor 10, the second belt conveyor 11, and the third belt conveyor 12 cooperate with the fabric inspection device 1, multiple fabric storage conveyors 9, multiple first belt conveyors 10, the visual code scanning and diverting device 2, the first fabric thread-changing machine 3, the defective product discharge platform 4, the fabric packaging machine 5, the automatic labeling device 6, and the robot sorting device 7 to form the first belt conveyor line. In a specific embodiment, refer to Figure 1 , a second belt conveyor line is cooperatively arranged on the basis of the first belt conveyor line. The two conveyor lines are parallel and symmetrical, that is, the first belt conveyor 10, the second belt conveyor 11, and the third belt conveyor 12 in the first belt conveyor line and the second belt conveyor line convey linearly and symmetrically. The defective product discharge platform 4, the fabric packaging machine 5, and the robot sorting device 7 in the first belt conveyor line and the second belt conveyor line are longitudinally symmetrically distributed on both sides. The visual code scanning and diverting device 2 and the automatic labeling device 6 are in the straight conveyor direction of the first belt conveyor line and the second belt conveyor line. The first fabric thread-changing machine 3 and the second fabric thread-changing machine 8 are common equipment for the first belt conveyor line and the second belt conveyor line. For example, the first fabric thread-changing machine 3 defaults to discharging defective products through the defective product discharge platform 4 that is vertically downward. However, when some special situations occur and the defective product discharge platform 4 that is vertically downward malfunctions, the defective product discharge platform 4 that is vertically upward can be selected to discharge defective products; similarly, the second fabric thread-changing machine 8 can also change the thread according to some situations.

[0050] Multiple sets of the first belt conveyors 10 are combined into two parallel rows, the second belt conveyors 11 are combined into two parallel rows, and the third belt conveyors 12 are combined into two parallel rows.

[0051] Through the combined support of equipment such as the cloth storage conveyor 9, the belt conveyor belt, the visual code scanning and sorting equipment 2, the cloth packaging machine 5, the robot sorting equipment 7, the automatic labeling equipment 6, the host computer and the PLC controller, and equipped with an AGV docking port, the post-inspection packaging, labeling, sorting, and warehousing of the cloth can be realized without human intervention, achieving unmanned operation, high automation degree, and improving the overall efficiency and safety.

[0052] There are multiple inlets and multiple outlets for multiple cloth inspection devices 1. Through label recognition and unified control of the production line, the robot sorting equipment 7 conducts centralized sorting to achieve multiple inlets and multiple outlets, and sorting by cylinder and color.

[0053] The automatic labeling equipment 6 realizes automatic double-sided labeling, the cloth packaging machine 5 automatically packages, and the cloth storage conveyor 9 and the belt conveyor belt automatically transport to their respective storage positions for storage.

[0054] For the robot sorting equipment 7, the robot grabs from the corresponding palletizing position, automatically grabs and identifies and sorts to the required position, automatically identifies when the frame is full, and calls the AGV to perform the actions of pulling the frame and placing the frame.

[0055] The host computer and the PLC controller control the operation of all electrical components to make them work together to complete the operation of the entire production line.

[0056] The automatic labeling equipment 6 reads data from the host computer to the ERP system to complete the real-time printing of the cloth labels, with a high degree of intelligence.

[0057] The utility model improves the overall automation level, liberates the labor force, improves the work efficiency, improves the safety, and improves the cleanliness of the working environment.

Claims

1. A cloth intelligent inspection and packaging robot sorting production line, characterized by: The production line includes: Multiple cloth inspection equipment to inspect the produced cloth; At least one visual code scanning and diversion device is used to scan the codes of the cloths inspected and delivered by the cloth inspection device; At least one first cloth thread changing machine, which diverts the cloth visually scanned by the visual code scanning diversion device; At least one defective product discharge platform, through which defective products coming down from the visual code scanning diversion equipment and the first cloth line changing machine are discharged; Multiple robot sorting devices are used to sort and temporarily store qualified products that have passed through the visual code scanning diversion equipment and the first cloth line changing machine; The host computer and PLC controller control multiple cloth inspection devices, at least one visual code scanning diversion device, at least one first cloth line changing machine, at least one defective product discharge platform and multiple robot sorting devices for sorting and conveying.

2. According to claim 1, a cloth intelligent inspection and packaging robot sorting production line is characterized in that include: At least one cloth packaging machine is used to seal and package qualified products that have passed through the visual code scanning diversion equipment and the first cloth line changing machine.

3. According to claim 2, a cloth intelligent inspection and packaging robot sorting production line is characterized in that include: At least one automatic labeling device is used to label the cloth on both sides after the cloth is sealed and packaged by the cloth packaging machine.

4. The cloth intelligent inspection and packaging robot sorting production line according to claim 3 is characterized by: At least one second cloth line changing machine is used to divert the cloth labeled by the automatic labeling machine through labeling information.

5. The intelligent cloth inspection and packaging robot sorting production line according to claim 4 is characterized by: Multiple robot sorting equipments coordinate the robots and temporary storage areas for the cloths with labeling information.

6. The intelligent cloth inspection and packaging robot sorting production line according to claim 5 is characterized by: The production line includes a first belt conveyor and multiple cloth storage conveyors, the multiple cloth storage conveyors correspond to the cloth inspection equipment one by one, and the multiple cloth storage conveyors cooperate with the first belt conveyor; The first belt conveyor and multiple cloth inspection equipment are used to inspect the cloth produced upstream.

7. The cloth intelligent inspection and packaging robot sorting production line according to claim 6 is characterized by: At least one cloth packaging machine is provided with a second belt conveyor to transport the packaged cloth to the downstream sorting production line; and a plurality of robot sorting devices are provided with a third belt conveyor.

8. The cloth intelligent inspection and packaging robot sorting production line according to claim 7 is characterized by: A plurality of the first belt conveyors are combined into two parallel rows, a plurality of the second belt conveyors are combined into two parallel rows, and a plurality of the third belt conveyors are combined into two parallel rows.

9. The cloth intelligent inspection and packaging robot sorting production line according to claim 8, characterized in that: The two rows of parallel combined first belt conveyors, second belt conveyors and third belt conveyors are located in the same two straight conveying directions and are combined into a parallel first belt conveyor line and a second belt conveyor line.

10. The cloth intelligent inspection and packaging robot sorting production line according to claim 9, characterized in that: Symmetrical defective product discharge platforms, symmetrical cloth packaging machines, and symmetrical multiple robot sorting equipment are respectively provided on both sides of the first belt conveyor line and the second belt conveyor line; the first cloth line changing machine and the second cloth line changing machine are common equipment for the first belt conveyor line and the second belt conveyor line.

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