Single-drum type automatic cleaning machine for ferrophosphorus rings

By designing a single-roller type phosphorus iron ring automatic cleaning machine, using roller rotation and multi-layered screen body, dust collecting cover plate and aggregate ring structures, the problems of high cleaning costs, low efficiency and vibration noise in the existing technology are solved, and automated and efficient impurity cleaning is achieved.

CN222901885UActive Publication Date: 2025-05-27JIANGSU KELAIRUI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421651603.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-27
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing phosphorus iron ring cleaning machines are costly and inefficient when cleaning impurities, and are prone to vibration and noise effects.

Method used

A single-roller type phosphorus iron ring automatic cleaning machine is designed, using roller rotation to make materials collide with each other and automatically separate impurities, combining screen body, dust collecting cover plate and aggregate ring for multi-layer impurities cleaning and collection, and the cleaning process is optimized through brush layer, shock absorption layer and noise reduction layer.

Benefits of technology

Automatic impurity separation and cleaning is achieved, reducing cleaning costs and vibration noise impacts, and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222901885U_ABST
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Abstract

The utility model belongs to the field of ferrophosphorus ring cleaning equipment, and particularly relates to a single-drum type ferrophosphorus ring automatic cleaning machine which comprises a drum, a feeding port and a discharging port are formed in the two ends of the drum respectively, a screen body is installed at the position, close to the discharging port, in the drum, and a plurality of screen hole sets are formed in the screen body. A screen hole group is arranged on the roller, clamping grooves are symmetrically arranged on two sides of the screen hole group, a dust collecting cover plate is arranged outside the screen hole group, a plurality of groups of slag discharging holes are arranged on the roller, and a material collecting ring covers the roller outside the slag discharging holes. And part of impurities are removed and collected through cooperation of the slag discharging hole and the material collecting ring, the screen body further absorbs the impurities through the dust collection cover plate, and the dust collection cover plate is matched with the clamping groove through the clamping strip, so that follow-up mounting, dismounting and replacement are facilitated.
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Description

Technical Field

[0001] The utility model belongs to the field of phosphorus iron ring cleaning equipment, and particularly relates to a single-drum type automatic phosphorus iron ring cleaning machine. Background Art

[0002] The pre-baked anode and the steel claw of the anode rod are integrally cast with phosphorus cast iron. After use, the phosphorus cast iron of the steel claw is crushed by a pressure release machine and can be reused. However, the crushed phosphorus cast iron adheres to carbon block impurities, electrolyte impurities, etc., which affects the effect of reuse. Therefore, it is necessary to remove impurities from the phosphorus iron ring. At present, the phosphorus iron ring cleaning machine used is to make the materials collide, rub, and friction with each other continuously when the drum rotates for cleaning, so as to realize the falling off of the impurities attached to the surface of the materials. However, for the subsequent removal of various impurities, most of them are cleaned by pumping vacuum. However, this method not only has a high cleaning cost, but also has a low cleaning efficiency, and is not convenient for the discharge and collection of the cleaned impurities. In addition, the continuous collision between the materials is likely to generate greater vibration and noise effects. Content of the Utility Model

[0003] In view of the deficiencies in the prior art, the utility model provides a single-drum type automatic phosphorus iron ring cleaning machine.

[0004] The utility model provides the following technical solutions:

[0005] The single-drum type automatic phosphorus iron ring cleaning machine includes a drum. Feed ports and discharge ports are respectively arranged at both ends of the drum. A screen body is installed near the discharge port inside the drum. A plurality of screen hole groups are formed on the screen body. Card slots are symmetrically arranged on both sides of the screen hole groups, and a dust collection cover plate is installed outside the screen hole groups. A plurality of slag discharge holes are arranged on the drum, and an aggregate ring is covered on the drum outside each slag discharge hole.

[0006] Further, clamping strips are symmetrically arranged on both sides of the dust collection cover plate, and the clamping strips are clamped in the card slots.

[0007] Further, a dust collection cavity is arranged in the middle of the dust collection cover plate, and the dust collection cavity covers above the screen hole groups.

[0008] Further, the aggregate ring includes an upper ring body and a lower ring body. Installation blocks are arranged on both sides of the upper ring body and the lower ring body, and screw holes are arranged on the installation blocks.

[0009] Further, collection ring grooves are formed inside the upper ring body and the lower ring body.

[0010] Further, a driving mechanism is installed below the middle section outside the drum. A driving gear is installed on the driving mechanism, and the driving gear is meshed and connected with the drum.

[0011] Furthermore, a strip feeding mechanism is arranged inside the drum, and the strip feeding mechanism includes a chain plate and a driving motor.

[0012] Furthermore, a plurality of supporting wheel bodies are arranged on the drum, and the supporting wheel bodies are in rolling connection with the drum.

[0013] Furthermore, a brush layer, a shock absorption layer and a noise reduction layer are sequentially arranged on the inner wall of the drum from inside to outside.

[0014] Generally speaking, compared with the prior art by the above technical solutions conceived by the present utility model, the following beneficial effects can be achieved:

[0015] 1) Through the rotation of the drum, after mutual collision and friction, the impurities on the ferrophosphorus ring are automatically separated, and part of the impurities are removed and collected through the slag discharge holes in cooperation with the aggregate ring. The screen body further absorbs and processes the impurities through the dust collection cover plate, and the dust collection cover plate is convenient for subsequent installation, disassembly and replacement through the cooperation of the clamping strips and the clamping grooves;

[0016] 2) In addition, the brush layer is beneficial to cleaning the impurities on the ferrophosphorus ring, the shock absorption layer helps to reduce the vibration influence caused by the collision of the ferrophosphorus ring, and the noise reduction layer is used to reduce the noise influence caused by the collision of the ferrophosphorus ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall front view of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model;

[0018] Figure 2 is the partial structural diagram inside the drum of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model;

[0019] Figure 3 is the specific structural diagram of the strip feeding mechanism of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model;

[0020] Figure 4 is the specific structural diagram of the screen body of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model;

[0021] Figure 5 is the specific structural diagram of the dust collection cover plate of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model;

[0022] Figure 6 is the specific structural diagram of the aggregate ring of the single-drum ferrophosphorus ring automatic cleaning machine of the present utility model.

[0023] The marks in the figure are as follows:

[0024] 1 - Supporting wheel body; 2 - Roller; 3 - Driving gear; 4 - Belt feeding mechanism; 5 - Driving mechanism; 6 - Feed inlet; 7 - Discharge outlet; 8 - Dust collection chamber; 9 - Aggregate ring; 10 - Slag discharge hole; 11 - Screen body; 12 - Mounting block; 13 - Clamping part; 14 - Noise reduction layer; 15 - Shock absorption layer; 16 - Brush layer; 17 - Driving motor; 18 - Chain plate; 19 - Dust collection cover plate; 20 - Screen hole group; 21 - Card slot; 22 - Card strip. Detailed implementation mode

[0025] The following will describe in detail the specific implementation mode of the present utility model in conjunction with the accompanying drawings, so that those skilled in the art can more clearly understand how to practice the present utility model. Although the present utility model is described in conjunction with its preferred specific implementation modes, these implementation modes are only illustrative and do not limit the scope of the present utility model.

[0026] Combined with the attached Figures 1-6 As shown in the figure, the single-roller type automatic cleaning machine for phosphorus iron rings includes a roller 2, with a feed inlet 6 and a discharge outlet 7 respectively arranged at both ends of the roller 2. A screen body 11 is installed near the discharge outlet 7 inside the roller 2. A plurality of screen hole groups 20 are formed on the screen body 11. Card slots 21 are symmetrically arranged on both sides of the screen hole groups 20, and a dust collection cover plate 19 is installed outside the screen hole groups 20. The plurality of screen hole groups 20 are beneficial to realizing multi-angle segmented collection and cleaning of impurities. A plurality of slag discharge holes 10 are arranged on the roller 2, and an aggregate ring 9 is covered on the roller 2 outside the slag discharge holes 10.

[0027] Annular plates are arranged at both ends of the screen body 11, and both ends of the dust collection cover plate 19 are limited by the annular plates, so that the dust collection cover plate 19 is firmly and stably clamped on the screen body 11.

[0028] Specifically, card strips 22 are symmetrically arranged on both sides of the dust collection cover plate 19, and the card strips 22 are clamped in the card slots 21. Through the cooperation of the card strips 22 and the card slots 21, it is beneficial to the installation and disassembly of the dust collection cover plate 19, realizing rapid replacement.

[0029] Specifically, a dust collection chamber 8 is arranged in the middle of the dust collection cover plate 19, and the dust collection chamber 8 covers above the screen hole groups 20. Viscous glue can be coated on the inner surface of the dust collection chamber 8. Through the viscous action of the viscous glue, the impurities falling into the dust collection chamber 8 are adhered, so as to facilitate subsequent cleaning and collection.

[0030] Specifically, the aggregate ring 9 includes an upper ring body and a lower ring body. Mounting blocks 12 are arranged on both sides of the upper ring body and the lower ring body. The mounting blocks 12 are provided with screw holes, and the upper ring body and the lower ring body are bolted through the screw holes of the mounting blocks 12, so as to facilitate subsequent installation and disassembly and realize rapid replacement.

[0031] Specifically, a collection ring groove 13 is provided in the upper ring body and the lower ring body. The collection ring groove 13 is opposite to the slag discharge hole 10. Then, the inner surface of the collection ring groove 13 can also be coated with viscous glue. Through the viscosity of the viscous glue, the impurities discharged from the slag discharge hole 10 are adhered, so as to facilitate subsequent cleaning and collection.

[0032] Specifically, a driving mechanism 5 is installed below the middle section outside the drum 2. A driving gear 3 is installed on the driving mechanism 5. The driving gear 3 is meshed with the drum 2. The drum 2 is driven to rotate by the cooperation of the driving mechanism 5 and the driving gear 3.

[0033] Specifically, a belt feeding mechanism 4 is arranged inside the drum 2. The belt feeding mechanism 4 includes a chain plate 18 and a driving motor 17. The chain plate 18 is driven by the driving motor 17, so as to realize the transmission of materials and facilitate the feeding of the ferrophosphorus ring in the drum 2.

[0034] Specifically, a plurality of supporting wheel bodies 1 are arranged on the drum 2. The supporting wheel bodies 1 are in rolling connection with the drum 2 to support the drum 2.

[0035] Specifically, a brush layer 16, a shock-absorbing layer 15 and a noise-reducing layer 14 are sequentially arranged on the inner wall of the drum 2 from the inside to the outside. A plurality of brush protrusions are arranged on the surface of the brush layer 16, and the brush layer 16 is made of elastic polyurethane material, so that the brush layer 16 can clean the impurities on the ferrophosphorus ring. The shock-absorbing layer 15 is made of elastic rubber material to reduce the vibration influence caused by the collision of the ferrophosphorus ring. The noise-reducing layer 14 is made of sound-absorbing cotton material, which is beneficial to reducing the noise influence caused by the collision of the ferrophosphorus ring.

[0036] The following describes the assembly process of the single-drum type automatic cleaning machine for ferrophosphorus rings of the present invention as follows:

[0037] The ferrophosphorus ring to be cleaned enters the drum 2 through the feed inlet 6. At the same time, the driving mechanism 5 is started to drive the driving gear 3, so as to drive the drum 2 to rotate. The ferrophosphorus rings collide and rub against each other, so that the scale and electrolytic impurities attached to the ferrophosphorus rings are peeled off. Part of the impurities pass through the slag discharge hole 10 and are collected by the collection ring groove 13 of the aggregate ring 9. The viscous glue coated on the inner surface of the collection ring groove 13 can adhere the impurities, which is convenient for subsequent disassembly and cleaning.

[0038] Then, the chain plate 18 of the belt feeding mechanism 4 cooperates with the driving motor 17 to transport the materials to the screen body 11. The sieve hole group 20 further cleans the impurities on the ferrophosphorus rings. The viscous glue coated on the inner surface of the dust collection cavity 8 of the dust collection cover plate 19 adheres the impurities falling into the dust collection cavity 8, so as to collect and remove the impurities, powder, etc. The cleaned ferrophosphorus rings are discharged through the discharge outlet 7. The dust collection cover plate 19 is beneficial to the installation and disassembly of the dust collection cover plate 19 through the cooperation of the clamping strip 22 and the clamping groove 21, realizes quick replacement, and is also convenient for removing impurities.

[0039] In addition, the brush layer 16 is conducive to cleaning the impurities on the ferrophosphorus ring, the shock-absorbing layer 15 helps to reduce the vibration impact caused by the collision of the ferrophosphorus ring, and the noise-reducing layer 14 is used to reduce the noise impact caused by the collision of the ferrophosphorus ring.

[0040] The above description is only the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any modification and replacement based on the technical solution and the inventive concept provided by the present invention should be covered within the protection scope of the present invention.

Claims

1. A single-drum type phosphorus iron ring automatic cleaning machine, comprising a drum (2), characterized in that: The drum (2) is provided with a feed inlet (6) and a discharge outlet (7) at both ends thereof, a screen body (11) is installed in the drum (2) near the discharge outlet (7), a plurality of screen hole groups (20) are provided on the screen body (11), slots (21) are symmetrically provided on both sides of the screen hole groups (20), and a dust collecting cover plate (19) is installed outside the screen hole groups (20), a plurality of groups of slag discharge holes (10) are provided on the drum (2), and a collection ring (9) is provided outside the slag discharge holes (10) on the drum (2).

2. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: Clamping strips (22) are symmetrically arranged on both sides of the dust collecting cover plate (19), and the clamping strips (22) are clamped in the clamping slots (21).

3. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 2 is characterized in that: A dust collecting chamber (8) is provided in the middle of the dust collecting cover plate (19), and the dust collecting chamber (8) covers the top of the sieve hole group (20).

4. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: The aggregate ring (9) comprises an upper ring body and a lower ring body, and mounting blocks (12) are provided on both sides of the upper ring body and the lower ring body, and the mounting blocks (12) are provided with screw holes.

5. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 4 is characterized in that: The upper ring body and the lower ring body are provided with collecting annular grooves (13).

6. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: A driving mechanism (5) is installed below the outer middle section of the roller (2), a driving gear (3) is installed on the driving mechanism (5), and the driving gear (3) is meshingly connected with the roller (2).

7. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: A material conveying mechanism (4) is mounted inside the roller (2), and the material conveying mechanism (4) comprises a chain plate (18) and a driving motor (17).

8. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: A plurality of supporting wheel bodies (1) are arranged on the drum (2), and the supporting wheel bodies (1) are rollingly connected to the drum (2).

9. The single-drum type phosphorus iron ring automatic cleaning machine according to claim 1 is characterized in that: The inner wall of the drum (2) is provided with a brush layer (16), a shock-absorbing layer (15) and a noise-reducing layer (14) in sequence from the inside to the outside.