Brush roll cleaning device of rolling mill working roll for aluminum plate
By designing a brush roller cleaning device for aluminum plate hot rolling mill work rollers, the problem of impurities on the surface of the working roller affecting the quality of the aluminum plate and causing wear is solved, and the effect of efficient cleaning and extending service life is achieved.
Patent Information
- Application Number
- CN202421599945.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-08
AI Technical Summary
In the aluminum plate hot rolling process, impurities such as debris and aluminum powder attached to the surface of the working roller affect the rolling efficiency and the quality of the aluminum plate, and the accumulated impurities for a long time lead to wear of the working roller and shorten the service life.
A brush roller cleaning device for rolling mill working rollers for aluminum plates is designed, including a rotatable support member, a symmetrically arranged brush roller, a driving portion and a push member. The brush roller is driven by the movable oil cylinder and hydraulic cylinder, and moves radially along the working roller on the hot roll stand. The limiter is used to ensure that the brush roller contacts the surface of the working roller and stops in time.
Effectively remove impurities on the surface of the working roller, ensure the quality of the aluminum plate, extend the service life of the working roller, and reduce production costs.
Smart Images

Figure CN222902159U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of cleaning the working roll of a rolling mill, and particularly relates to a brush roll cleaning device for the working roll of a rolling mill for aluminum plates. Background Art
[0002] In the hot rolling process of aluminum plates, the finishing mill is one of the key equipment to ensure the quality of the strip. As an important component of the finishing mill, the working roll directly contacts the aluminum plate during the rolling process and shapes it. However, during the rolling process, impurities such as debris and aluminum powder will inevitably be generated, and these impurities may adhere to the surface of the working roll, thereby affecting the cleanliness of the working roll surface and the quality of the aluminum plate.
[0003] Specifically, the adhesion of impurities such as debris and aluminum powder will not only reduce the rolling efficiency of the working roll, but may also cause defects on the surface of the rolled aluminum plate, such as dents, scratches, and protrusions, seriously affecting the flatness of the aluminum plate surface. In addition, the long-term accumulation of impurities may also cause wear to the working roll, shorten its service life, and increase production costs.
[0004] In view of these problems, it is urgent to develop a brush roll cleaning device for the working roll of a rolling mill for aluminum plates to ensure the efficient removal of impurities adhering to the surface of the working roll and ensure the quality of the aluminum plate. Summary of the Invention
[0005] The purpose of the utility model is to solve the problem that after the working roll of the hot finishing mill used in the aluminum factory is used for a long time, debris, aluminum powder and other impurities will adhere to the working roll, resulting in defects such as dents, scratches and protrusions on the surface of the rolled aluminum plate. A brush roll cleaning device for the working roll of a rolling mill for aluminum plates is proposed, which can effectively clean the impurities adhering to the working roll, avoid the impurities affecting the flatness of the surface of the rolled aluminum plate; at the same time, avoid the surface of the working roll being worn by impurities, improve the service life of the working roll, and reduce production costs.
[0006] To achieve the above purpose, the technical solution adopted is:
[0007] The utility model provides a brush roll cleaning device for the working roll of a rolling mill for aluminum plates. The working roll is rotatably arranged on the hot rolling frame, and is characterized in that the cleaning device includes:
[0008] A support member, which is rotatably installed on the hot rolling frame;
[0009] Brush rolls, which are symmetrically arranged on both sides of the working roll, and both ends of the brush rolls are rotatably arranged on the support member;
[0010] A driving part, which is fixedly arranged on the hot rolling frame and is connected and fixed to one end of the brush roll through a connecting member to drive the brush roll to axially move and radially rotate;
[0011] and a pushing member, which is fixedly installed on the hot rolling mill stand and arranged corresponding to the supporting member, and is used to push the supporting member to rotate so as to drive the brush roll to move towards the work roll.
[0012] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, the supporting member includes an L-shaped support frame, the support frame includes a horizontal portion and a vertical portion, and the vertical portion is a bearing seat;
[0013] A through hole is formed in the horizontal portion of the support frame, the horizontal portion is sleeved outside the support shaft and can rotate, and the support shaft is fixedly arranged on the hot rolling mill stand.
[0014] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, a bearing is installed inside the bearing seat, and the brush roll is arranged inside the bearing seat through the bearing.
[0015] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, the driving portion includes a shifting cylinder fixedly installed on the hot rolling mill stand and a universal shaft connected to the shifting cylinder through a pin shaft, and the universal shaft is connected to the brush roll through the connecting member.
[0016] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, the connecting member includes a butt-jointed first coupling shaft and a second coupling shaft, the first coupling shaft is connected to the universal shaft through a bolt, and the first coupling shaft and the second coupling shaft are tightly connected through two half rings sleeved on their circumferences.
[0017] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, a counterbore is formed at the center of the right end of the first coupling shaft, a through hole is formed at the center of the second coupling shaft, the brush roll penetrates through the second coupling shaft and extends into the counterbore of the first coupling shaft, and the brush roll is locked in the connecting member through a round nut.
[0018] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, a stopper is arranged on the hot rolling mill stand, and is used to limit the moving distance of the brush roll along the radial direction of the work roll.
[0019] According to the brush roll cleaning device for the work roll of the aluminum plate rolling mill of the present invention, further, the stopper includes a stopper body and a stopper bracket installed on the hot rolling mill stand, and the stopper body is hingedly arranged inside the stopper bracket.
[0020] According to the brush roll cleaning device for the working roll of the aluminum plate rolling mill of the present utility model, further, a limiting rod is slidably inserted inside the limiting main body, and a limiting block inserted and fixed inside the limiting main body is arranged on the outer side of the limiting rod for restricting the sliding of the limiting rod. The limiting rod is hinged on a hinge seat, and the hinge seat is welded and fixed on the horizontal part of the support frame.
[0021] According to the brush roll cleaning device for the working roll of the aluminum plate rolling mill of the present utility model, further, the pushing member adopts a hydraulic cylinder, and a push rod is arranged on the hydraulic cylinder.
[0022] Adopting the above technical solution, the beneficial effects obtained are:
[0023] The structure of the present utility model is ingeniously and reasonably designed, which can effectively remove the impurities attached to the surface of the hot rolling working roll, ensure the quality of aluminum plate hot rolling production, and improve the service life of the working roll at the same time.
[0024] The support member of the present utility model adopts a rotatable fixing method. While realizing the support for the brush roll, it enables the brush roll to move radially along the working roll under the pushing action of the hydraulic cylinder. The stopper limits the stroke of the brush roll moving radially along the working roll and can ensure that the brush roll stops in time when it contacts the working roll. Through the mutual cooperation of the support member, the hydraulic cylinder and the stopper, the brush roll moves towards the working roll, enabling the brush hairs to contact the working roll and the brush roll to stop moving in time, realizing the cleaning of the impurities on the surface of the working roll by the brush hairs.
[0025] The stopper limits the stroke of the brush roll moving radially along the working roll, avoiding the excessive pushing of the push rod on the support member, which may cause the brush roll to squeeze the working roll and damage the working roll. Again, for working rolls with different diameters, the sliding stroke of the limiting rod can be adjusted by adjusting the position of the limiting block, thereby controlling the distance that the brush roll moves radially along the working roll, and it is more flexible to use.
[0026] The reciprocating cylinder used in the driving part can not only drive the brush roll to rotate radially, ensuring that the brush roll can efficiently clean the impurities on the surface of the working roll, but also drive the brush roll to reciprocate axially, further strengthening the cleaning force and making the cleaning coverage wider. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments of the present utility model will be briefly introduced below. Among them, the drawings are only used to show some embodiments of the present utility model, rather than limiting all embodiments of the present utility model thereto.
[0028] Figure 1 It is the front view of the brush roll cleaning device for the working roll of the aluminum plate rolling mill of the embodiment of the present utility model;
[0029] Figure 2It is a side view of the brush roll cleaning device for the working roll of the rolling mill for aluminum plates in the embodiment of the present utility model;
[0030] Figure 3 It is a front view of the brush roll and its peripheral components in the embodiment of the present utility model;
[0031] Figure 4 It is a side view of the brush roll and its peripheral components in the embodiment of the present utility model;
[0032] Figure 5 It is a structural schematic diagram of the connecting piece in the embodiment of the present utility model;
[0033] Figure 6 It is a structural schematic diagram of the support piece in the embodiment of the present utility model;
[0034] Figure 7 It is a sectional view of the bearing and the bearing housing in the embodiment of the present utility model;
[0035] Figure 8 It is a structural schematic diagram of the stopper in the embodiment of the present utility model.
[0036] The meanings represented by the serial numbers in the figure are as follows:
[0037] 1. Working roll;
[0038] 2. Hot rolling mill frame;
[0039] 3. Driving part, 310. Axial movement oil cylinder, 320. Universal shaft;
[0040] 4. Connecting piece, 410. First coupling shaft, 411. Round nut, 412. Half ring, 413. Second coupling shaft, 414. Annular protrusion;
[0041] 5. Support piece, 510. Bearing, 511. Bearing housing, 512. Support shaft, 513. Support frame, 514. Bush, 515. Second key, 516. Slide sleeve, 517. First groove, 518. Second groove;
[0042] 520. Stopper, 521. Stopper body, 522. Stopper block, 523. Stopper rod, 524. Stopper bracket, 525. Hinge seat, 526. Stopper protrusion, 527. Card slot;
[0043] 6. Brush roll, 610. Brush bristles, 620. First key;
[0044] 7. Pushing piece, 710. Hydraulic cylinder, 711. Pushing rod. Specific implementation manners
[0045] In the following, the exemplary solutions of the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the present utility model. Unless otherwise defined, the technical terms or scientific terms used in the present utility model shall have the ordinary meaning understood by those of ordinary skill in the art.
[0046] As Figure 1 and Figure 2 shown, for the brush roll cleaning device of the working roll of the aluminum plate rolling mill in this embodiment, the working roll 1 is rotatably arranged on the hot rolling frame 2. The brush roll device includes a support member 5, a brush roll 6, a driving part 3 and a pushing member 7. The support member 5 is rotatably installed on the hot rolling frame 2. The brush rolls 6 are symmetrically arranged on both sides of the working roll 1, and both ends of the brush roll 6 are rotatably arranged on the support member 5. The driving part 3 is fixedly arranged on the hot rolling frame 2 and is connected and fixed to one end of the brush roll 6 through a connecting member 4 to drive the brush roll 6 to axially move and radially rotate. The pushing member 7 is fixedly installed on the hot rolling frame 2 and is correspondingly arranged with the support member 5 for pushing the support member 5 to rotate so as to drive the brush roll 6 to move towards the working roll 1.
[0047] Furthermore, the surface of the brush roll 6 is wrapped with flexible bristles 610, which can effectively clean the impurities on the surface of the working roll 1 and avoid leaving scratches on the surface of the working roll 1 at the same time.
[0048] As Figure 6 shown, the support member 5 includes an L-shaped support frame 513. The support frame 513 includes a horizontal part and a vertical part, and the vertical part is a bearing seat 511.
[0049] A through hole is opened at the center of the horizontal part of the support frame 513, and the horizontal part is rotatably sleeved outside the support shaft 512, and the support shaft 512 is welded and fixed on the hot rolling frame 2.
[0050] A bearing 510 is installed inside the bearing seat 511, and the brush roll 6 is arranged inside the bearing seat 512 through the bearing 510.
[0051] Furthermore, as Figure 7 shown, a bushing 514 and a sliding sleeve 516 are sequentially sleeved between the brush roll 6 and the bearing 510. A first groove 517 is opened on the outer wall of the bushing 514, and a second groove 518 corresponding to the first groove 517 is opened on the inner wall of the sliding sleeve 516. By arranging a second key 515 between the first groove 517 and the second groove 518, the engagement between the bushing 514 and the sliding sleeve 516 is realized.
[0052] As Figure 3 shown, the driving part 3 includes a moving cylinder 310 fixedly installed on the hot rolling frame 2 and a universal shaft 320 connected to the moving cylinder 310 through a pin shaft. The universal shaft 320 is connected to the brush roll 6 through a connecting member 4.
[0053] During long-term use, the reciprocating oil cylinder 310 and the connecting member 4 may be misaligned or displaced. The universal shaft 320 can automatically adapt to this misalignment or displacement, ensuring smooth power transmission between the reciprocating oil cylinder 310 and the connecting member 4.
[0054] As Figure 5 shown, the connecting member 4 includes a first coupling shaft 410 and a second coupling shaft 413 that are butt-jointed. The left end of the first coupling shaft 410 is connected to the universal shaft 320 by bolts. The first coupling shaft 410 and the second coupling shaft 413 are tightly connected by two half-rings 412 sleeved on their circumferences. The two half-rings 412 are connected and fixed by bolts, ensuring that the first coupling shaft 410 and the second coupling shaft 413 do not come apart while improving the convenience of disassembling and replacing the connecting member 4.
[0055] A counterbore is provided at the right end of the first coupling shaft 410, and a through hole is provided at the center of the second coupling shaft 413. The brush roll 6 passes through the second coupling shaft 413 and extends into the counterbore of the first coupling shaft 410, and the brush roll 6 is locked in the connecting member 4 by a round nut 411.
[0056] Further, an annular protrusion 414 is provided in the through hole of the second coupling shaft 413. After the brush roll 6 passes through the annular protrusion 414 of the second coupling shaft 413, the round nut 411 is installed and tightened to achieve the connection and fixation between the brush roll 6 and the second coupling shaft 413, ensuring that the reciprocating oil cylinder 310 can drive the brush roll 6 to axially reciprocate through the connecting member 4.
[0057] Further, a first key 620 is provided at the end of the brush roll 6 for engaging between the second coupling shaft 413 and the brush roll 6, ensuring that the reciprocating oil cylinder 310 can drive the brush roll 6 to rotate radially through the connecting member 4.
[0058] A stopper 520 is provided on the hot rolling mill stand 2 for restricting the distance of the brush roll 6 moving radially along the work roll 1.
[0059] As Figure 4 and Figure 8 shown, the stopper 520 includes a stopper body 521 and a stopper bracket 524 installed on the hot rolling mill stand 2. The stopper body 521 is hingedly arranged in the stopper bracket 524.
[0060] A limiting rod 523 is slidably inserted through the inside of the stopper body 521. A limiting block 522 inserted and fixed in the stopper body 521 is provided on the outer side of the limiting rod 523 for restricting the sliding of the limiting rod 523. The limiting rod 523 is hingedly arranged on a hinge seat 525, and the hinge seat 525 is welded and fixed on the horizontal part of the support frame 513.
[0061] Further, a limiting protrusion 526 is provided on the limiting rod 523. During the sliding process of the limiting rod 523 inside the limiting body 521, when the limiting block 522 contacts the limiting protrusion 526, the sliding of the limiting rod 523 stops.
[0062] The pushing member 7 adopts a hydraulic cylinder 710, and a push rod 720 is arranged inside the hydraulic cylinder 710. The push rod 720 pushes the support frame 513 to drive the brush roller 6 to move towards the working roller 1. At the same time, the support frame 513 drives the limiting rod 523 to slide through the hinge seat 525. When the bristles 610 on the brush roller 6 contact the surface of the working roller 1, the limiting rod 523 is restricted by the limiter 520 and stops sliding, thereby causing the brush roller 6 to stop moving towards the working roller 1, so as to realize the limiting of the brush roller 6 by the limiter 520.
[0063] Further, a plurality of groups of card slots 527 for inserting and fixing the limiting blocks 522 are opened on both sides of the limiting body 521. In actual production, according to the on-site needs, the limiting blocks 522 can be inserted into the card slots 527 at different positions, so as to adjust the sliding distance of the limiting rod 523.
[0064] The limiter 520 limits the stroke of the brush roller moving radially along the working roller 6, avoiding the push rod 710 over-pushing the support member 5 so that the brush roller 6 squeezes the working roller 1 and causing damage to the working roller 1.
[0065] Further, for working rollers 1 with different diameters, the limiting blocks 522 can be inserted into the card slots 527 at different positions to adjust the sliding stroke of the limiting rod 523, and then control the distance that the brush roller 6 moves radially along the working roller 1, ensuring that the bristles 610 contact the working roller 1 without extrusion.
[0066] The working principle of this application is:
[0067] First, start the working roller 1 to ensure that the working roller 1 is in a stable rotating state. Secondly, start the reciprocating oil cylinder 310 to drive the brush roller 6 to start reciprocating axially and rotating radially. Subsequently, start the hydraulic cylinder 710, and the push rod 711 pushes the support frame 513 to rotate along the support shaft 512, thereby driving the brush roller 6 to move radially towards the working roller 1 along the working roller 1. At the same time, the support frame 513 drives the limiting rod 523 to slide in the limiting body 521 through the hinge seat 525. At this time, the limiting body 521 can rotate around the limiting bracket.
[0068] When the bristles 610 on the brush roller 1 contact the surface of the working roller 1, the limiting block 522 blocks the sliding of the limiting rod 523, thereby causing the brush roller 6 to stop moving towards the working roller 1, and completing the limiting of the brush roller 6 by the limiter 520. At this time, the bristles 610 reciprocate axially and rotate radially under the drive of the brush roller 6 to realize the cleaning of the impurities on the surface of the working roller 1.
[0069] The technical solution of the present utility model has been described exemplarily with reference to the accompanying drawings above. Obviously, the specific implementation of the present utility model is not limited by the above-mentioned manner. As long as various non-substantive improvements are made by adopting the method concept and technical solution of the present utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.
[0070] In the description of the present utility model, it should be understood that the expressions "first" and "second" are used to describe each element of the present utility model, and do not represent any limitation of order, quantity or importance, but are only used to distinguish one component from another.
[0071] It should be noted that when there is an expression that an element is "connected", "coupled" or "linked" to another element, it may mean that they are directly connected, coupled or linked, but it should be understood that there may be intermediate elements between the two; that is, it covers the positional relationship of direct connection and indirect connection.
[0072] It should be noted that the use of similar words such as "a" or "one" does not necessarily indicate a limitation of quantity. Words such as "comprising" or "including" mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects.
[0073] It should be noted that terms indicating orientation or positional relationship such as "upper", "lower", "left" and "right" are only used to represent the relative positional relationship, which is for the convenience of describing the present utility model, rather than that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; when the absolute position of the object to be described changes, the relative positional relationship may also change accordingly.
[0074] The preferred embodiments for implementing the present utility model have been described in detail above, but it should be understood that the functions of these embodiments are only for examples and do not limit the scope, application or construction of the present utility model in any way. The protection scope of the present utility model is defined by the appended claims and their equivalent means. Those of ordinary skill in the art can make many changes to the foregoing embodiments under the teaching of the present utility model, and these changes all fall within the protection scope of the present utility model.
Claims
1. A brush roller cleaning device for a working roller of an aluminum plate rolling mill, wherein the working roller is rotatably arranged on a hot rolling mill stand, characterized in that: The cleaning device comprises: A support member rotatably mounted on the hot rolling mill frame; Brush rollers are symmetrically arranged on both sides of the working roller, and both ends of the brush rollers are rotatably arranged on the support member; A driving part, fixedly arranged on the hot rolling mill frame, and connected and fixed to one end of the brush roller through a connecting piece, so as to drive the brush roller to move axially and rotate radially; And a pushing member, which is fixedly mounted on the hot rolling mill frame and arranged corresponding to the supporting member, is used to push the supporting member to rotate so as to drive the brush roller to move toward the working roller.
2. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 1, characterized in that: The support member comprises an L-shaped support frame, the support frame comprises a horizontal portion and a vertical portion, and the vertical portion is a bearing seat; A through hole is provided on the horizontal part of the support frame. The horizontal part is sleeved on the outside of the support shaft and can rotate. The support shaft is fixed on the hot rolling mill frame.
3. The brush roller cleaning device for the aluminum sheet rolling mill work roll according to claim 2, characterized in that: A bearing is installed inside the bearing seat, and the brush roller is arranged inside the bearing seat through the bearing.
4. The brush roller cleaning device for the aluminum sheet rolling mill work roll according to claim 1, characterized in that: The driving part comprises a moving oil cylinder fixedly mounted on the hot rolling mill frame and a universal shaft connected to the moving oil cylinder via a pin shaft, and the universal shaft is connected to the brush roller via the connecting piece.
5. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 4, characterized in that: The connecting member comprises a first connecting shaft and a second connecting shaft connected to each other, the first connecting shaft is connected to the universal shaft via bolts, and the first connecting shaft and the second connecting shaft are locked and connected via two half rings sleeved on their circumferential sides.
6. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 5, characterized in that: A countersunk hole is provided at the center of the right end of the first connecting shaft, a through hole is provided at the center of the second connecting shaft, the brush roller passes through the second connecting shaft and extends into the countersunk hole of the first connecting shaft, and the brush roller is locked in the connecting piece by a round nut.
7. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 2, characterized in that: The hot rolling mill frame is provided with a limiter for limiting the radial movement distance of the brush roller along the working roller.
8. The brush roller cleaning device for the aluminum plate rolling mill work roller according to claim 7, characterized in that: The limiter comprises a limit body and a limit bracket installed on the hot rolling mill frame, and the limit body is hingedly arranged in the limit bracket.
9. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 8, characterized in that: A limiting rod is slidably inserted into the limiting body, and a limiting block is arranged on the outer side of the limiting rod and inserted into the limiting body to limit the sliding of the limiting rod. The limiting rod is hinged on a hinge seat, and the hinge seat is welded and fixed to the horizontal part of the support frame.
10. The brush roller cleaning device for the aluminum plate rolling mill work roll according to claim 1, characterized in that: The push member adopts a hydraulic cylinder, and a push rod is arranged on the hydraulic cylinder.