Extruding machine for aluminum pipe production

By designing an extruder for aluminum pipe production, the replacement of barrier blocks and uniform cooling of aluminum pipes are achieved, and the problems of uneven barrier block fixation and cooling in the prior art are solved, and the diversity and quality of aluminum pipes are improved.

CN222902190UActive Publication Date: 2025-05-27ANLU PHOENIX ALUMINUM LIMITED LIABILITY
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Patent Information

Application Number
CN202421481180.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-27
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing thin-wall aluminum tube extruders cannot be replaced due to the fixed size of the barrier block, which can only be processed into one type of aluminum tube, which increases the working limitations; at the same time, the cooling position of the fan is fixed, and the aluminum tube cannot be cooled evenly, which can easily lead to unqualified products and reduce the working quality.

Method used

An extruder for aluminum pipe production is designed, using support plates and auxiliary fixing mechanisms to achieve the replacement of barrier blocks; through the bending plates and auxiliary cooling mechanisms, the movement of toothed pulleys and fans can achieve uniform cooling of aluminum pipes.

Benefits of technology

Through the replacement of the barrier block, different models of aluminum pipes can be processed, reducing working limitations; through uniform cooling, the quality of aluminum pipes is improved and the probability of unqualified products is reduced.

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Abstract

The utility model relates to the technical field of aluminum pipe machining equipment, in particular to an extruding machine for aluminum pipe production, the outer wall of a transverse plate is fixedly connected with a bent plate, auxiliary fixing mechanisms are symmetrically arranged in a supporting plate, according to the extruding machine for aluminum pipe production, the supporting plate is matched with the auxiliary fixing mechanisms, a handle moves to drive a sliding rod to move, and the sliding rod is fixed to the supporting plate. Meanwhile, a compression spring and a sliding rod move to drive a clamping strip to move, so that a stopping block can be replaced, aluminum pipes of different models can be machined, and the working limitation is reduced; an output shaft of a first motor rotates to drive an upper tooth-shaped belt pulley to rotate so as to drive a tooth-shaped belt and a lower tooth-shaped belt pulley to rotate, and the tooth-shaped belt rotates to drive a sliding block to move so as to drive a convex block to slide along the inner wall of a frame body, so that a fan can move back and forth, an aluminum pipe is uniformly cooled, and the probability that the processed aluminum pipe is unqualified is reduced; and the working quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum tube processing equipment, in particular to an extruder for aluminum tube production. Background Technique

[0002] The metal extruder is the most important equipment for realizing metal extrusion processing. Metal extrusion processing is an important method using metal plastic pressure forming. Its important feature is that the metal ingot blank can be processed into tubes, rods, and profiles in an instant, and hardly any other method can match it. Therefore, metal extruders are often used in aluminum tube processing.

[0003] For example, a thin-walled aluminum tube extruder with the authorization announcement number of "CN211331264U". Since the piston does not directly contact the liquefied aluminum, it will not drive aluminum chips to contact the inner wall. And due to the influence of the extruded air, there is generally no residual liquid aluminum on the inner wall of the extrusion box. And because it is liquefied aluminum, the length of the aluminum tube will not be limited by the length of the aluminum block. In this way, the aluminum tube can reach the required length without splicing, which avoids material waste, reduces its cost, and improves work efficiency. However, for this thin-walled aluminum tube extruder, the blocking block and the extrusion box form a mold, and the aluminum tube is formed through the mold. Since the size of the blocking block is fixed and cannot be replaced, only one kind of aluminum tube can be processed, which increases the work limitation. At the same time, for this thin-walled aluminum tube extruder, the aluminum tube is cooled by a fan. Since the position of the fan is fixed and cannot make the aluminum tube be cooled evenly, it is easy to cause the processed aluminum tube to be unqualified, thus reducing the work quality. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problems that the blocking block and the extrusion box form a mold, and the aluminum tube is formed through the mold. Since the size of the blocking block is fixed and cannot be replaced, only one kind of aluminum tube can be processed, which increases the work limitation. At the same time, for this thin-walled aluminum tube extruder, the aluminum tube is cooled by a fan. Since the position of the fan is fixed and cannot make the aluminum tube be cooled evenly, it is easy to cause the processed aluminum tube to be unqualified, thus reducing the work quality, and to propose an extruder for aluminum tube production.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] Design an extruder for aluminum tube production, including a bottom plate, a bent plate and a support plate. The upper end of the bottom plate is fixedly connected with the bent plate. Auxiliary cooling mechanisms are symmetrically arranged on the inner wall of the bent plate. Above the inner wall of the bent plate is fixedly connected with a hydraulic cylinder. The output end of the hydraulic cylinder is fixedly connected with a piston. The outer wall of the hydraulic cylinder is slidably connected with the box body. There is a feed inlet on the left side of the box body. Cross plates are fixedly connected to both sides of the box body, and the outer walls of the cross plates are fixedly connected with the bent plate. Auxiliary fixing mechanisms are symmetrically arranged inside the support plate.

[0007] Preferably, both ends of the support plate are fixedly connected with the box body. The inner wall of the support plate is slidably connected with a blocking block. The outer wall of the piston is slidably connected with the box body.

[0008] Preferably, the auxiliary cooling mechanism includes a first outer shell. The outer walls of the first outer shell are fixedly connected with the bent plate. A first motor is fixedly connected to the inner wall of the first outer shell. There are two toothed pulleys inside the first outer shell. The rear end of the transmission shaft of the upper toothed pulley is fixedly connected with the output shaft of the first motor. The outer walls of the transmission shafts of the lower toothed pulleys are rotatably connected with the first outer shell through bearings. The outer walls of the toothed pulleys are meshed with a toothed belt. The right side of the toothed belt is fixedly connected with a slider. Convex blocks are fixedly connected to both sides of the slider. The outer walls of the convex blocks are slidably connected with a frame body. Both ends of the frame body are fixedly connected with the inner wall of the first outer shell. The outer wall of the slider is slidably connected with the first outer shell.

[0009] Preferably, the right end of the slider is fixedly connected with a motor box. A second motor is fixedly connected to the inner wall of the motor box. The output shaft of the second motor is fixedly connected with a fan.

[0010] Preferably, the auxiliary fixing mechanism includes a second outer shell. The lower ends of the second outer shell are fixedly connected with the support plate. The inner wall of the second outer shell is slidably connected with a handle. The right end of the handle is fixedly connected with a sliding rod. The outer wall of the sliding rod is slidably connected with a fixing block. Two clamping strips are fixedly connected to the outer wall of the sliding rod. A spring is sleeved on the outer wall of the sliding rod. The two ends of the spring are respectively fixedly connected with the fixing block and the clamping strip. The clamping strip and both ends of the sliding rod are slidably connected with the second outer shell.

[0011] Preferably, the ends of the sliding rod and the clamping strip are both abutted against the blocking block. A box door is hinged on the outer wall of the box body. The outer wall of the handle is slidably connected with the support plate and the box body respectively.

[0012] For the extruder for aluminum tube production proposed by the present utility model, the beneficial effects are as follows: Through the cooperation of the support plate and the auxiliary fixing mechanism, when the handle moves, it drives the sliding rod to move, and at the same time compresses the spring. The movement of the sliding rod drives the clamping strip to move, so as to realize the replacement of the blocking block, and thus aluminum tubes of different models can be processed, thereby reducing the working limitations.

[0013] Through the cooperation of the bent plate and the auxiliary cooling mechanism, the rotation of the output shaft of the first motor drives the upper toothed pulley to rotate, thereby driving the toothed belt and the lower toothed pulley to rotate. The rotation of the toothed belt drives the slider to move, thereby driving the convex block to slide along the inner wall of the frame, so as to realize the reciprocating movement of the fan, uniformly cool the aluminum tube, reduce the probability of the processed aluminum tube being unqualified, and thus improve the working quality. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 the front elevation sectional view of;

[0016] Figure 3 is Figure 2 the partial enlarged schematic view of B in;

[0017] Figure 4 is Figure 1 the front elevation sectional view of the auxiliary cooling mechanism in;

[0018] Figure 5 is Figure 2 the front elevation sectional view of the auxiliary fixing mechanism in;

[0019] Figure 6 is Figure 2 the right elevation sectional view of the auxiliary fixing mechanism in;

[0020] Figure 7 is Figure 1 the partial top elevation sectional view of;

[0021] Figure 8 is Figure 1 the right elevation sectional view of the auxiliary cooling mechanism in.

[0022] In the figure: 1. Base plate, 2. Auxiliary cooling mechanism, 201. First outer shell, 202. First motor, 203. Toothed pulley, 204. Toothed belt, 205. Slider, 206. Convex block, 207. Frame, 3. Motor box, 4. Fan, 5. Blocking block, 6. Horizontal plate, 7. Piston, 8. Hydraulic cylinder, 9. Auxiliary fixing mechanism, 901. Second outer shell, 902. Handle, 903. Fixed block, 904. Slide bar, 905. Card strip, 906. Spring, 10. Box body, 11. Bent plate, 12. Feeding port, 13. Box door, 14. Support plate, 15. Second motor. Detailed Embodiment

[0023] The present utility model will be further described below with reference to the drawings:

[0024] Refer to the attached Figure 1-8: In this embodiment, an extruder for aluminum tube production includes a bottom plate 1, a bent plate 11, and a support plate 14. The upper end of the bottom plate 1 is fixedly connected to the bent plate 11. Auxiliary cooling mechanisms 2 are symmetrically arranged on the inner wall of the bent plate 11. Above the inner wall of the bent plate 11, a hydraulic cylinder 8 is fixedly connected. The models of the hydraulic cylinder 8 and the second motor 15 are selected according to actual needs as long as they meet the working requirements. The output end of the hydraulic cylinder 8 is fixedly connected to a piston 7. The movement of the output end of the hydraulic cylinder 8 drives the piston 7 to move. The outer wall of the hydraulic cylinder 8 is slidably connected to the box body 10. There is a feed inlet 12 on the left side of the box body 10. Cross plates 6 are fixedly connected to both sides of the box body 10, and the outer walls of the cross plates 6 are fixedly connected to the bent plate 11. Auxiliary fixing mechanisms 9 are symmetrically arranged inside the support plate 14. Both ends of the support plate 14 are fixedly connected to the box body 10. The inner wall of the support plate 14 is slidably connected to a blocking block 5. The blocking block 5 has been disclosed in the authorized publication number "CN211331264U", and will not be elaborated here. The outer wall of the piston 7 is slidably connected to the box body 10. The right end of the slider 205 is fixedly connected to a motor box 3. A second motor 15 is fixedly connected to the inner wall of the motor box 3. The output shaft of the second motor 15 is fixedly connected to a fan 4. The rotation of the output shaft of the second motor 15 drives the fan 4 to rotate.

[0025] Refer to the attached Figure 4 and the attached Figure 8

[0026] The auxiliary cooling mechanism 2 includes a first outer shell 201. The outer walls of the first outer shell 201 are fixedly connected to the bent plate 11. A first motor 202 is fixedly connected to the inner wall of the first outer shell 201. The first motor 202 is a servo motor. There are two toothed belt pulleys 203 inside the first outer shell 201. The rear end of the transmission shaft of the upper toothed belt pulley 203 is fixedly connected to the output shaft of the first motor 202. The outer walls of the transmission shafts of the lower toothed belt pulleys 203 are rotatably connected to the first outer shell 201 through bearings. The outer walls of the toothed belt pulleys 203 are meshed with a toothed belt 204. The right side of the toothed belt 204 is fixedly connected to a slider 205. Convex blocks 206 are fixedly connected to both sides of the slider 205. The outer walls of the convex blocks 206 are slidably connected to a frame 207. Both ends of the frame 207 are fixedly connected to the inner wall of the first outer shell 201. The outer wall of the slider 205 is slidably connected to the first outer shell 201. The rotation of the output shaft of the first motor 202 drives the upper toothed belt pulley 203 to rotate, thereby driving the toothed belt 204 and the lower toothed belt pulley 203 to rotate. The rotation of the toothed belt 204 drives the slider 205 to move, thereby driving the convex blocks 206 to slide along the inner wall of the frame 207.

[0027] Refer to the attached Figure 3 and the attached Figure 5-6

[0028] The auxiliary fixing mechanism 9 includes a second outer shell 901. The lower ends of the second outer shell 901 are fixedly connected to the support plate 14. The inner wall of the second outer shell 901 is slidably connected to a handle 902. The right end of the handle 902 is fixedly connected to a slide bar 904. The outer wall of the slide bar 904 is slidably connected to a fixing block 903. Two clamping bars 905 are fixedly connected to the outer wall of the slide bar 904. A spring 906 is sleeved on the outer wall of the slide bar 904. The two ends of the spring 906 are respectively fixedly connected to the fixing block 903 and the clamping bar 905. The clamping bar 905 and both ends of the slide bar 904 are slidably connected to the second outer shell 901. The ends of the slide bar 904 and the clamping bar 905 are both abutted against a blocking block 5. A box door 13 is hinged to the outer wall of the box body 10. The outer wall of the handle 902 is slidably connected to the support plate 14 and the box body 10 respectively. The movement of the handle 902 drives the movement of the slide bar 904, and at the same time compresses the spring 906. The movement of the slide bar 904 drives the movement of the clamping bar 905.

[0029] Working principle:

[0030] When using an extruder to produce aluminum tubes:

[0031] Preparation process:

[0032] The operator first selects a suitable blocking block 5 according to the radius of the aluminum tube to be produced, opens the box door 13. The operator first pulls the left handle 902 to the left. The movement of the handle 902 drives the movement of the slide bar 904, and at the same time compresses the spring 906. The movement of the slide bar 904 drives the clamping bar 905 to move to the left, so that the right ends of the clamping bar 905 and the slide bar 904 are flush with the outer wall of the second outer shell 901. At the same time, the operator pulls the right handle 902 to the right, so that the left ends of the clamping bar 905 and the slide bar 904 are flush with the outer wall of the second outer shell 901. Then another operator puts the blocking block 5 into the box body 10 from the bottom, observes through the through hole at the opened box door 13, and makes the blocking block 5 accurately enter the chute processed on the support plate 14. Then the operator releases the two handles 902, and uses the elasticity of the spring 906 to make the ends of the slide bar 904 and the clamping bar 905 abut against the inner wall of the groove processed on the blocking block 5. Subsequently, the box door 13 is closed. Sealing gaskets are provided at the joints of the box door 13 and the box body 10, so as to realize that different models of aluminum tubes can be processed by replacing different-sized blocking blocks 5, thereby reducing the working limitations.

[0033] Aluminum tube processing process:

[0034] An appropriate amount of liquefied aluminum is added into the box body 10 through the feed inlet 12. The hydraulic cylinder 8 is started, and the output end of the hydraulic cylinder 8 extends to drive the piston 6 to move downward, pressurizing the air in the box body 10, so that the liquid aluminum flows downward rapidly. At the same time, part of the liquid aluminum adhering to the inner wall of the box body 10 is separated from the inner wall of the box body 10, and a mold is formed with the through hole at the bottom of the box body 10 and the blocking block 5, so that the liquid aluminum forms an aluminum tube. The working principle of the liquid aluminum forming the aluminum tube is the same as that in the authorized announcement number "CN211331264U", and no more details will be described here.

[0035] Cooling process of the aluminum tube:

[0036] Start the power supply of the second motor 15. The output shaft of the second motor 15 rotates to drive the fan 13 to rotate. Then start the power supply of the first motor 202. The output shaft of the first motor 202 rotates forward to drive the upper toothed pulley 203 to rotate, thereby driving the toothed belt 204 and the lower toothed pulley 203 to rotate. The rotation of the toothed belt 204 drives the slider 205 to move downward, thereby driving the convex block 206 to slide downward along the inner wall of the frame body 207. When the convex block 206 moves downward to the maximum distance, reverse the output shaft of the first motor 202 to make the convex block 206 move upward and drive the slider 205 to move upward at the same time. The movement of the slider 205 drives the motor box 3 to move, and the movement of the motor box 3 drives the fan 13 to move. The operator controls the power supplies of the two first motors 202 to make the two fans 13 move back and forth alternately to uniformly cool the solidified aluminum tube, reducing the probability of unqualified aluminum tubes after processing, thereby improving the work quality. When the aluminum tube is cooled, the operator takes out the aluminum tube from the opening at the bottom of the box body 10.

[0037] Although the present utility model has been illustrated and described by referring to the preferred embodiments, those of ordinary skill in the art should understand that various changes in form and details can be made within the scope of the claims.

Claims

1. An extruder for producing aluminum tubes, comprising a bottom plate (1), a bending plate (11) and a support plate (14), characterized in that: A bent plate (11) is fixedly connected to the upper end of the bottom plate (1), and an auxiliary cooling mechanism (2) is symmetrically provided on the inner wall of the bent plate (11). A hydraulic cylinder (8) is fixedly connected above the inner wall of the bent plate (11), and a piston (7) is fixedly connected to the output end of the hydraulic cylinder (8). The outer wall of the hydraulic cylinder (8) is slidably connected to the box body (10), and a feed port (12) is provided on the left side of the box body (10). Both sides of the box body (10) are fixedly connected to transverse plates (6), and the outer walls of the transverse plates (6) are fixedly connected to the bent plate (11). Auxiliary fixing mechanisms (9) are symmetrically provided inside the support plate (14).

2. An extruder for producing aluminum tubes according to claim 1, characterized in that: Both ends of the support plate (14) are fixedly connected to the box body (10), the inner wall of the support plate (14) is slidably connected to the blocking block (5), and the outer wall of the piston (7) is slidably connected to the box body (10).

3. The extruder for producing an aluminum tube according to claim 1, characterized in that: The auxiliary cooling mechanism (2) comprises a first housing (201), the outer wall of the first housing (201) is fixedly connected to the bent plate (11), the inner wall of the first housing (201) is fixedly connected to the first motor (202), and two toothed belt pulleys (203) are arranged inside the first housing (201), the rear end of the transmission shaft of the upper toothed belt pulley (203) is fixedly connected to the output shaft of the first motor (202), and the outer wall of the transmission shaft of the lower toothed belt pulley (203) is connected to the first housing (201) through a bearing. The outer wall of the toothed belt pulley (203) is meshed with the toothed belt (204), a slider (205) is fixedly connected to the right side of the toothed belt (204), protrusions (206) are fixedly connected to both sides of the slider (205), the outer wall of the protrusion (206) is slidably connected to the frame (207), both ends of the frame (207) are fixedly connected to the inner wall of the first outer shell (201), and the outer wall of the slider (205) is slidably connected to the first outer shell (201).

4. An extruder for producing aluminum tubes according to claim 3, characterized in that: The right end of the slider (205) is fixedly connected to a motor box (3), the inner wall of the motor box (3) is fixedly connected to a second motor (15), and the output shaft of the second motor (15) is fixedly connected to a fan (4).

5. The extruder for producing an aluminum tube according to claim 1, characterized in that: The auxiliary fixing mechanism (9) comprises a second shell (901), the lower end of the second shell (901) is fixedly connected to the support plate (14), the inner wall of the second shell (901) is slidably connected to the handle (902), the right end of the handle (902) is fixedly connected to the slide bar (904), the outer wall of the slide bar (904) is slidably connected to the fixed block (903), the outer wall of the slide bar (904) is fixedly connected to two clamping strips (905), the outer wall of the slide bar (904) is sleeved with a spring (906), the two ends of the spring (906) are respectively fixedly connected to the fixed block (903) and the clamping strip (905), and the two ends of the clamping strip (905) and the slide bar (904) are both slidably connected to the second shell (901).

6. An extruder for producing aluminum tubes according to claim 5, characterized in that: The ends of the sliding rod (904) and the clamping strip (905) are both tightly pressed against the blocking block (5); a door (13) is hingedly connected to the outer wall of the box body (10); and the outer wall of the handle (902) is slidably connected to the support plate (14) and the box body (10) respectively.

Citation Information

Patent Citations

  • Thin-wall aluminum pipe extruder

    CN211331264U