Tool set for aluminum alloy riveting emergency repair training
By providing a tool set for aluminum alloy riveting emergency training, the confusion caused by the lack of experience in riveting operations is solved, and the effect of improving the efficiency and accuracy of riveting operations is achieved.
Patent Information
- Application Number
- CN202421635634.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In aluminum alloy riveting operations, newcomers tend to confuse rivets of different specifications due to insufficient experience, resulting in failure of riveting operations.
A tool set for aluminum alloy riveting emergency training is provided, including equipment table, speed measuring device, rivet box, tool box, etc. The top plate and riveting plate are driven to move through hydraulic columns. The trainer can select appropriate rivets and tools according to the size of the riveting holes on the riveting plate for riveting training.
This tool set helps trainers to familiarize themselves with and practice riveting operations by simulating the actual riveting environment, reducing error rates and improving the efficiency and accuracy of riveting operations.
Smart Images
Figure CN222902550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of training tools, in particular to a tool set for aluminum alloy riveting repair training. Background Art
[0002] Aluminum alloy riveting emergency repair training refers to the training activities for emergency maintenance and repair of aluminum alloy materials in actual engineering projects. This training is organized and guided by professional engineers or technicians, and aims to improve the trainees' emergency handling capabilities in aluminum alloy structure emergency repairs to ensure the safety and reliability of the project.
[0003] The tool set can fully meet the needs of aluminum alloy riveting repair training, allowing trainees to master aluminum alloy riveting technology and repair skills in practice and improve their ability to deal with emergencies. At the same time, it also needs to be equipped with corresponding training materials and instruction manuals to help trainees understand the key points of operation and technical essentials.
[0004] Aluminum alloy riveting is a job that requires professional skills and experience. Improper operation may cause serious safety accidents. In actual riveting operations, newcomers may easily confuse rivets of different specifications due to lack of experience, which may lead to failure of the riveting operation. In order to reduce the error rate, riveting training should be given to newcomers. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a tool set for aluminum alloy riveting repair training, aiming to improve the problem that in actual riveting operations, newcomers easily confuse rivets of different specifications due to lack of experience, thus causing riveting operation failure.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tool set for aluminum alloy riveting repair training, including an equipment table, a workbench is fixedly connected to the rear side of the middle part of the top wall of the equipment table, the left and right sides of the workbench are fixedly connected to fixed blocks, the top ends of the adjacent sides of the two fixed blocks are fixedly connected to hydraulic columns, the output ends of the two hydraulic columns are fixedly connected to top plates, the front ends of the adjacent sides of the two top plates are fixedly connected to riveting plates, the rear ends of the adjacent sides of the two riveting plates are provided with two fixing holes, the inner walls of the multiple fixing holes are threadedly connected with hexagonal bolts, the far adjacent sides of the multiple hexagonal bolts are threadedly connected to the inner wall of the adjacent side of the top plate, the front inner walls of the two riveting plates are provided with multiple riveting holes, the left end of the front side of the top wall of the equipment table is fixedly connected to a rivet box, the inner wall of the rivet box is provided with multiple rivets, the right end of the front side of the top wall of the equipment table is fixedly connected to a tool box, the inner wall of the tool box is provided with multiple tools, and the front side of the top wall of the equipment table is provided with a speed measuring device.
[0007] As a further description of the above technical solution:
[0008] The speed measuring device includes a speed measuring platform, a control console is fixedly connected to the middle part of the top wall of the speed measuring platform, a plurality of control buttons are fixedly installed on the front end of the left side of the top wall of the console, a display is fixedly connected to the rear end of the left side of the top wall of the console, a crank is fixedly connected to the right side of the top wall of the console, a stopwatch is fixedly connected to the right side of the top wall of the speed measuring platform, a flash indicator light is fixedly connected to the rear end of the left side of the top wall of the speed measuring platform, and a buzzer is fixedly connected to the front end of the flash indicator light.
[0009] As a further description of the above technical solution:
[0010] A fill light frame is fixedly connected to the rear side of the equipment table, an inner top wall of the fill light frame is rotatably connected to a rotating shaft, and an adjustable lamp is rotatably connected to the bottom end of the rotating shaft.
[0011] As a further description of the above technical solution:
[0012] Two drawers are arranged on the front side of the equipment table, and handles are fixedly connected to the front sides of the two drawers.
[0013] As a further description of the above technical solution:
[0014] Four corners of the bottom wall of the equipment platform are fixedly connected with columns, and the bottom ends of a plurality of the columns are fixedly connected with anti-slip pads.
[0015] As a further description of the above technical solution:
[0016] A sealing ring is fixedly connected to the top wall of the rivet box.
[0017] As a further description of the above technical solution:
[0018] The rear ends of the adjacent sides of the two top plates are both fixedly connected with pressure sensors.
[0019] As a further description of the above technical solution:
[0020] The inner bottom wall of the tool box is fixedly connected with a plurality of fixing columns, and the plurality of fixing columns and the plurality of tools are engaged with each other.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the top plate and the riveting plate are pushed to move left and right by the hydraulic column, which is convenient for removing the used riveting plate and installing a new riveting plate. The trainee needs to select rivets of appropriate specifications from the rivet box according to the size of multiple riveting holes on the riveting plate, and use appropriate tools in the tool box for riveting training, which is convenient for the trainee to practice aluminum alloy riveting operations.
[0023] 2. In the utility model, different control command operations are provided to the operator through the control buttons and crank handles. The display helps the operator to monitor and evaluate the performance during the training process in real time. The stopwatch accurately measures the training time to help the operator understand the time required to complete the riveting operation, thereby improving efficiency. The flashing indicator light and buzzer provide visual and auditory prompts. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front view of a tool set for aluminum alloy riveting repair training proposed by the utility model;
[0025] Figure 2 A three-dimensional diagram of a tool set for aluminum alloy riveting repair training proposed by the utility model;
[0026] Figure 3 This is a structural disassembly diagram of a hexagonal bolt in a tool set for aluminum alloy riveting repair training proposed by the utility model;
[0027] Figure 4 This is an enlarged structural diagram of part A of a tool set for aluminum alloy riveting repair training proposed by the utility model.
[0028] Legend:
[0029] 1. Equipment table; 2. Speed measuring device; 201. Speed measuring table; 202. Control console; 203. Control button; 204. Display; 205. Crank; 206. Stopwatch; 207. Flash indicator light; 208. Buzzer; 3. Workbench; 4. Fixing block; 5. Hydraulic column; 6. Top plate; 7. Riveting plate; 8. Fixing hole; 9. Hexagonal bolt; 10. Riveting hole; 11. Rivet box; 12. Rivet; 13. Tool box; 14. Tools; 15. Fill light stand; 16. Rotating shaft; 17. Adjustable light; 18. Drawer; 19. Handle; 20. Column; 21. Anti-slip mat; 22. Sealing ring; 23. Pressure sensor; 24. Fixing column. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 2 and Figure 3 The utility model provides an embodiment: a tool kit for aluminum alloy riveting emergency repair training, including an equipment table 1, a workbench 3 is fixedly connected to the rear side of the middle part of the top wall of the equipment table 1, and the left and right sides of the workbench 3 are fixedly connected to fixed blocks 4, and the tops of the adjacent sides of the two fixed blocks 4 are fixedly connected to hydraulic columns 5, and the output ends of the two hydraulic columns 5 are fixedly connected to top plates 6, and the front ends of the adjacent sides of the two top plates 6 are fixedly connected to riveting plates 7, and the rear ends of the adjacent sides of the two riveting plates 7 are provided with two fixing holes 8, The inner walls of the plurality of fixing holes 8 are all threadedly connected with hexagonal bolts 9, and the far adjacent sides of the plurality of hexagonal bolts 9 are all threadedly connected to the inner wall of the adjacent side of the top plate 6, and the front inner walls of the two riveting plates 7 are each provided with a plurality of rivet holes 10, a rivet box 11 is fixedly connected to the left end of the front side of the top wall of the equipment platform 1, and a plurality of rivets 12 are arranged on the inner wall of the rivet box 11, a tool box 13 is fixedly connected to the right end of the front side of the top wall of the equipment platform 1, and a plurality of tools 14 are arranged on the inner wall of the tool box 13, and a speed measuring device 2 is arranged on the front side of the top wall of the equipment platform 1;
[0032] Specifically, the workbench 3 on the equipment table 1 is used to support and fix the block 4. The hydraulic column 5 can push the top plate 6 and the riveting plate 7 to move left and right as needed, so as to facilitate the removal of the used riveting plate 7 and the installation of a new riveting plate 7. The hexagonal bolts 9 are fixed to the top plate 6 through the fixing holes 8, which ensures the stability of the riveting operation and realizes the positioning and clamping of the aluminum alloy parts. The trainee needs to select rivets 12 of appropriate specifications from the rivet box 11 according to the size of the multiple rivet holes 10 on the riveting plate 7, and use appropriate tools 14 in the tool box 13 for riveting training, which is convenient for the trainee to learn and practice aluminum alloy riveting operations.
[0033] Reference Figure 1 and Figure 2The speed measuring device 2 includes a speed measuring platform 201, a control console 202 is fixedly connected to the middle of the top wall of the speed measuring platform 201, a plurality of control buttons 203 are fixedly installed on the front end of the left side of the top wall of the control console 202, a display 204 is fixedly connected to the rear end of the left side of the top wall of the control console 202, a crank 205 is fixedly connected to the right side of the top wall of the control console 202, a stopwatch 206 is fixedly connected to the right side of the top wall of the speed measuring platform 201, a flash indicator light 207 is fixedly connected to the rear end of the left side of the top wall of the speed measuring platform 201, and a buzzer 208 is fixedly connected to the front end of the flash indicator light 207;
[0034] Specifically, the control buttons 203 on the console 202 can provide the operator with different control command operations, including start, stop, reset, etc. The display 204 is used to display the current speed, time, number of riveting times, etc., which helps the user to monitor and evaluate the performance during the training process in real time. The crank 205 is used to manually control the equipment parameters. The stopwatch 206 is used to accurately measure the time to help the operator understand the time required to complete the riveting operation, thereby improving efficiency. The flashing indicator light 207 and the buzzer 208 provide visual and auditory prompts.
[0035] Reference Figure 2 A fill light frame 15 is fixedly connected to the rear side of the equipment table 1, and a rotating shaft 16 is rotatably connected to the inner top wall of the fill light frame 15, and an adjustable light 17 is rotatably connected to the bottom end of the rotating shaft 16; two drawers 18 are arranged on the front side of the equipment table 1, and handles 19 are fixedly connected to the front sides of the two drawers 18; columns 20 are fixedly connected to the four corners of the bottom wall of the equipment table 1, and anti-slip pads 21 are fixedly connected to the bottom ends of the plurality of columns 20;
[0036] Specifically, a flexible lighting effect can be achieved by installing a rotating shaft 16 and an adjustable lamp 17 on the fill light holder 15. The adjustable lamp 17 can be adjusted in angle and direction through the rotating shaft 16, so that the operator can obtain sufficient lighting during the riveting training, thereby improving the accuracy and efficiency of the operation. The two drawers 18 provide storage space for the operator, and the riveting tools 14, parts or other related items can be placed in the drawers 18 for easy access at any time during the training, thereby improving the convenience of operation. The bottom end of the column 20 is provided with an anti-slip pad 21, which ensures the stability of the entire device during the riveting training. The handle 19 design on the front side of the drawer 18 makes it more convenient to open and close the drawer 18, thereby improving the comfort of the operator.
[0037] Reference Figure 2 and Figure 4 The top wall of the rivet box 11 is fixedly connected with a sealing ring 22; the rear ends of the adjacent sides of the two top plates 6 are fixedly connected with pressure sensors 23; the inner bottom wall of the tool box 13 is fixedly connected with a plurality of fixing columns 24, and the plurality of fixing columns 24 and the plurality of tools 14 are mutually engaged;
[0038] Specifically, the sealing ring 22 ensures the sealing inside the rivet box 11, prevents dust, moisture or other impurities from entering, keeps the rivet 12 clean and dry, and ensures the accuracy and reliability of the riveting work. The pressure sensor 23 can detect the pressure on the top plate 6 in real time to ensure that the pressure applied during the riveting process is appropriate to avoid poor riveting or equipment damage due to excessive or insufficient pressure. The snap-fit design between the fixing column 24 and the tool 14 enables the tool 14 to be firmly placed in the tool box 13 to prevent the tool 14 from slipping or shifting during movement or operation.
[0039] Working principle: The workbench 3 on the equipment table 1 is used to support and fix the block 4. Before training, the hydraulic column 5 can push the top plate 6 and the riveting plate 7 to move left and right as needed, so as to remove the used riveting plate 7 and install a new riveting plate 7. The hexagonal bolt 9 is fixed to the top plate 6 through the fixing hole 8. This fixing method is both firm and easy to adjust, ensuring the stability of the riveting operation and realizing the positioning and clamping of the aluminum alloy parts. The trainee needs to select the rivet 12 of appropriate specifications from the rivet box 11 according to the size of the multiple riveting holes 10 on the riveting plate 7, and use the appropriate tools 14 in the tool box 13 for riveting training, which is convenient for the trainee to learn and practice the aluminum alloy riveting operation and is convenient for the trainee to learn and practice the aluminum alloy riveting operation during the examination or test. During the test, the speed can be measured by the speed measuring device 2. The control button 203 on the console 202 can provide the operator with different control command operations, including start, stop, reset, etc. The display 204 is used to display the current speed, time, number of riveting times, etc., which helps the user to monitor and evaluate the performance during the training process in real time. The crank 205 is used to manually control the equipment parameters. The stopwatch 206 is used to accurately measure the time to help the operator understand the time required to complete the riveting operation, thereby improving efficiency. The flashing indicator light 207 and the buzzer 208 provide visual and auditory prompts, and feedback to the operator through light and sound when a riveting cycle is completed or other important events occur, which helps to identify key information more quickly.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tool kit for aluminum alloy riveting repair training, comprising an equipment table (1), characterized in that: A workbench (3) is fixedly connected to the rear middle of the top wall of the equipment platform (1); fixed blocks (4) are fixedly connected to the left and right sides of the workbench (3); hydraulic columns (5) are fixedly connected to the top ends of the adjacent sides of the two fixed blocks (4); the output ends of the two hydraulic columns (5) are fixedly connected to top plates (6); the front ends of the adjacent sides of the two top plates (6) are fixedly connected to riveted plates (7); the rear ends of the adjacent sides of the two riveted plates (7) are provided with two fixing holes (8); the inner walls of the plurality of fixing holes (8) are threadedly connected with hexagonal bolts (9); The adjacent sides of the plurality of hexagonal bolts (9) are all threadedly connected to the inner wall of the adjacent side of the top plate (6); the front inner walls of the two riveted plates (7) are each provided with a plurality of riveting holes (10); a rivet box (11) is fixedly connected to the left end of the front side of the top wall of the equipment platform (1); the inner wall of the rivet box (11) is provided with a plurality of rivets (12); a tool box (13) is fixedly connected to the right end of the front side of the top wall of the equipment platform (1); the inner wall of the tool box (13) is provided with a plurality of tools (14); and a speed measuring device (2) is provided on the front side of the top wall of the equipment platform (1).
2. The tool set for aluminum alloy riveting repair training according to claim 1 is characterized by: The speed measuring device (2) comprises a speed measuring platform (201), a control console (202) is fixedly connected to the middle of the top wall of the speed measuring platform (201), a plurality of control buttons (203) are fixedly installed at the front end of the left side of the top wall of the control console (202), a display (204) is fixedly connected to the rear end of the left side of the top wall of the control console (202), a crank (205) is fixedly connected to the right side of the top wall of the control console (202), a stopwatch (206) is fixedly connected to the right side of the top wall of the speed measuring platform (201), a flash indicator light (207) is fixedly connected to the rear end of the left side of the top wall of the speed measuring platform (201), and a buzzer (208) is fixedly connected to the front end of the flash indicator light (207).
3. The tool kit for aluminum alloy riveting repair training according to claim 1 is characterized by: A fill light frame (15) is fixedly connected to the rear side of the equipment platform (1), a rotating shaft (16) is rotatably connected to the inner top wall of the fill light frame (15), and an adjustable lamp (17) is rotatably connected to the bottom end of the rotating shaft (16).
4. The tool kit for aluminum alloy riveting repair training according to claim 1 is characterized by: Two drawers (18) are arranged on the front side of the equipment table (1), and handles (19) are fixedly connected to the front sides of the two drawers (18).
5. The tool kit for aluminum alloy riveting repair training according to claim 1 is characterized by: Four corners of the bottom wall of the equipment platform (1) are fixedly connected with upright posts (20), and bottom ends of a plurality of upright posts (20) are fixedly connected with anti-slip pads (21).
6. The tool kit for aluminum alloy riveting repair training according to claim 1, characterized in that: A sealing ring (22) is fixedly connected to the top wall of the rivet box (11).
7. The tool kit for aluminum alloy riveting repair training according to claim 1, characterized in that: The rear ends of adjacent sides of the two top plates (6) are both fixedly connected with a pressure sensor (23).
8. The tool kit for aluminum alloy riveting repair training according to claim 1, characterized in that: A plurality of fixing columns (24) are fixedly connected to the inner bottom wall of the tool box (13), and the plurality of fixing columns (24) and the plurality of tools (14) are mutually engaged.