High-air-permeability exothermic riser
By adding high breathability exhaust sheets on the top of the heating riser of austenite ductile iron, and combining the combination of the cylinder assembly and the exhaust assembly, the existing heating riser lacks breathability, realizing the need for rapid iron filling, and improving the strength and combination effect of the exhaust assembly.
Patent Information
- Application Number
- CN202421834671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
During the pouring process, the increase in the iron oxides of the austenite ductile cast iron leads to insufficient breathability of the existing heating risers, which cannot meet the demand for rapid filling of the iron.
A high-breathable heating riser is designed to enhance the breathability of the riser by adding high-breathable exhaust plates on the top of the heating riser, and combining the cylindrical assembly and the exhaust assembly. The exhaust assembly includes a backsheet, a built-in ring and a topsheet, which has a bone structure for increased strength and a ceramic sand material for improved breathability.
It significantly improves the breathability of the heating riser, can more effectively eliminate gas inside the riser, meets the needs of fast iron filling, and is conducive to body fluid filling. At the same time, the design of built-in rings, combined buckles and grooves improves the bone strength and combination effect of the exhaust components.
Smart Images

Figure CN222902568U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating risers, in particular to a high-air permeability heating riser. Background Art
[0002] Austenitic ductile iron has poor fluidity, and the pouring temperature will be about 100°C higher than that of ordinary ductile iron. The pouring temperature will be controlled at 1520±10°C. When the pouring temperature increases, the oxides in the molten iron will increase. In order to reduce the oxides, the pouring speed will be 2-3 kg / s faster than that of ordinary ductile iron. Fast filling requires better cavity and riser venting.
[0003] In the prior art, austenitic ductile iron needs to use a heating riser for better sequential solidification and shrinkage compensation. The top of the ordinary riser is solid, and the air permeability of the heating riser needs to be improved, which cannot meet the requirements of rapid filling of molten iron. Utility Model Content
[0004] The utility model aims to provide a high-permeability heating riser to solve the problem that austenitic ductile iron proposed in the above-mentioned background technology needs to use a heating riser for better sequential solidification and shrinkage compensation, the top of the ordinary riser is solid, the permeability of the heating riser needs to be improved, and it cannot meet the problem of rapid filling of molten iron.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: comprising a cylinder component, an exhaust component arranged on the top of the cylinder component;
[0006] in:
[0007] A cylinder assembly, the cylinder assembly comprising a cylinder shell, the top of the cylinder shell is oppositely provided with combination buckles, and the top of the cylinder assembly is integrally formed with a through hole reserved;
[0008] An exhaust component comprises a bottom sheet arranged at the bottom and in contact with the top of the cylindrical shell, an inner ring arranged at the top of the bottom sheet, and a top sheet arranged at the top of the inner ring.
[0009] Preferably, the bottom of the bottom film is provided with oppositely arranged combination grooves, and the arrangement position and size of the combination grooves match the arrangement position and size of the combination buckles.
[0010] Preferably, the circumferential inner wall of the built-in ring is provided with integrally formed tendons 1 and 2, the ends of the tendons 1 and 2 are connected with washers, and the top of the washers is integrally connected with a combination cap.
[0011] Preferably, a combination hole matching the combination cap is provided at the bottom of the top plate.
[0012] Preferably, a heating element is provided at the bottom of the bottom sheet.
[0013] Preferably, the built-in ring, the bottom sheet and the top sheet are made of ceramsite sand.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] This kind of high-permeability heating riser, through the combined use of accessories, adds a high-permeability exhaust sheet on the top of the heating riser, the air permeability of the high-permeability heating riser is improved, and the gas inside the riser is easy to be discharged, which can meet the demand for rapid filling of the riser and is conducive to body fluid filling;
[0016] The exhaust component has a built-in ring and corresponding combination buckles and combination grooves. The built-in ring is convenient for improving the strength of the exhaust component without affecting the ventilation effect, and the combination buckles and combination grooves can improve the combination effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic cross-sectional view of the overall structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the exhaust assembly of the utility model;
[0021] Figure 4 It is a schematic diagram of the built-in ring of the utility model.
[0022] In the figure: 100, cylinder assembly; 110, cylinder shell; 120, combination buckle; 130, through hole; 200, exhaust assembly; 210, bottom plate; 211, combination groove; 220, built-in ring; 230, rib one; 240, rib two; 250, gasket; 260, combination cap; 270, top plate; 280, heating element. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] The utility model provides a high-permeability heating riser. By combining accessories, a high-permeability exhaust sheet is added to the top of the heating riser. The air permeability of the high-permeability heating riser is improved, which is convenient for exhausting the gas inside the riser, can meet the demand for rapid filling of the riser, and is conducive to filling of body fluids. The exhaust component has a built-in ring and corresponding combination buckles and combination grooves. The built-in ring is convenient for improving the strength of the exhaust component without affecting the ventilation effect. The combination buckles and combination grooves can improve the combination effect. Please refer to Figure 1 to Figure 4 , including a cylinder component 100, and an exhaust component 200 disposed on the top of the cylinder component 100;
[0027] The cylinder assembly 100 includes a cylinder shell 110, and a combination buckle 120 is oppositely arranged on the top of the cylinder shell 110. The number of the combination buckles 120 can be adjusted according to actual needs. The top of the cylinder assembly 100 is integrally formed with a through hole 130 reserved, and the through hole 130 is cylindrical from top to bottom;
[0028] The exhaust assembly 200 includes a bottom sheet 210 disposed at the bottom and in contact with the top of the cylindrical shell 110, an inner ring 220 disposed at the top of the bottom sheet 210, and a top sheet 270 disposed at the top of the inner ring 220. The bottom sheet 210 and the top sheet 270 are both made of ceramsite sand with a diameter of 2-3 mm. The gaps between the ceramsite sands are relatively large, which facilitates the exhaust of gas inside the riser and facilitates the filling of body fluids.
[0029] During specific use, firstly, a combination buckle 120 is arranged on the cylindrical shell 110, a through hole 130 is arranged inside the cylindrical shell 110, and at the same time, an exhaust assembly 200 is arranged on the top of the cylindrical shell 110, and the exhaust assembly 200 is composed of a bottom sheet 210 carrying a combination groove 211, an internal ring 220 and a top sheet 270. The bottom sheet 210 and the top sheet 270 are made of expanded clay sand for easy ventilation. The internal ring 220 is an annular structure carrying tendons 1 230 and tendons 2 240, which has gaps and will not affect ventilation. Moreover, the internal ring 220 is also made of expanded clay sand. The air permeability of conventional heating risers needs to be improved, and cannot meet the requirements of rapid filling of molten iron. The heating riser of this scheme, that is, a highly permeable exhaust assembly 200 is added to the top of the heating riser. The air permeability of this highly permeable heating riser is significantly improved, which can meet the requirements of rapid filling of the riser.
[0030] At the same time, in order to facilitate the combination of the two, specifically, the bottom of the bottom film 210 is provided with oppositely arranged combination grooves 211, and the setting position and size of the combination grooves 211 match the setting position and size of the combination buckle 120.
[0031] Subsequently, in order to increase the strength while achieving ventilation, so that the strength and ventilation do not affect each other, specifically, the inner wall of the circumference of the built-in ring 220 is provided with an integrally formed rib 1 230 and a rib 2 240, the ends of the rib 1 230 and the rib 2 240 are connected with a gasket 250, and the top of the gasket 250 is integrally connected with a combination cap 260;
[0032] In some embodiments, in order to avoid the influence of the built-in ring 220 on breathability, the number of ribs 1 230 and ribs 2 240 can be reduced to maximize breathability while still ensuring strength. This part can be adjusted according to actual conditions, and the built-in ring 220 can be made of the same material as the bottom sheet 210 and the top sheet 270.
[0033] Next, in order to facilitate assembly and splicing, specifically, an assembly hole matching the assembly cap 260 is provided at the bottom of the top plate 270 .
[0034] Furthermore, for ease of use, specifically, a heating element 280 is provided at the bottom of the bottom film 210. The heating element 280 may also be in a rod shape and fixed on the top of the inside. The heating element 280 is fixed by a secondary molding method. The heating element 280 may be made of a thermal material containing an aluminum thermal component.
[0035] Finally, in order to ensure that the breathability effect is improved, specifically, the material of the inner ring 220, the bottom sheet 210 and the top sheet 270 is ceramsite sand.
[0036] In addition, the conventional accessories and conventional structures involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to internal structures and methods.
[0037] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A high air permeability heating riser, characterized in that: It comprises a cylinder component (100) and an exhaust component (200) arranged on the top of the cylinder component (100); in: A cylinder assembly (100), the cylinder assembly (100) comprising a cylinder shell (110), the top of the cylinder shell (110) being oppositely provided with combination buckles (120), and the top of the cylinder assembly (100) being integrally formed and reserved with a through hole (130); An exhaust assembly (200) comprises a bottom sheet (210) arranged at the bottom and in contact with the top of the cylindrical shell (110), an inner ring (220) arranged at the top of the bottom sheet (210), and a top sheet (270) arranged at the top of the inner ring (220).
2. A high air permeability heating riser according to claim 1, characterized in that: The bottom of the bottom sheet (210) is provided with opposing combination grooves (211), and the arrangement position and size of the combination grooves (211) match the arrangement position and size of the combination buckle (120).
3. A high air permeability heating riser according to claim 2, characterized in that: The circumferential inner wall of the built-in ring (220) is provided with an integrally formed rib (230) and rib (240), the ends of the rib (230) and rib (240) are connected with a washer (250), and the top of the washer (250) is integrally connected with a combination cap (260).
4. A high air permeability heating riser according to claim 3, characterized in that: The bottom of the top sheet (270) is provided with a combination hole matching the combination cap (260).
5. A high air permeability heating riser according to claim 4, characterized in that: A heating element (280) is disposed at the bottom of the bottom sheet (210).
6. A high air permeability heating riser according to claim 5, characterized in that: The material of the built-in ring (220), the bottom sheet (210) and the top sheet (270) is ceramsite sand.