Pipeline cutting device

Abstract

The utility model provides a pipeline cutting device, and belongs to the technical field of cutting equipment. The pipeline cutting device comprises a first frame, a second frame, a first supporting frame, a bottom plate, a circular plate, a third frame, a circular sliding block, a lifting transmission mechanism, a pipeline pushing mechanism, a rotating transmission mechanism, a cutting mechanism and a winding mechanism, retraction of a piston rod of a hydraulic cylinder drives a cutting knife of a cutting machine to move downwards, and the cutting machine works to achieve rotation of the cutting knife; the fourth motor works to drive the first winding wheels to rotate, one of the two first winding wheels winds the steel wire rope, the other first winding wheel unwinds the steel wire rope, and large pipelines are cut according to needs under the combined action of the fourth motor, the hydraulic cylinder and the cutting machine. According to the pipeline cutting device, a large pipeline can be cut as required only by adjusting the direction of the cutting machine, the precision is high, the efficiency is high, the requirement for the proficiency degree of an operator is low, and better use experience is brought to a user.

Description

Technical Field

[0001] The present application relates to the technical field of cutting equipment, and more specifically, to a pipeline cutting device. Background Art

[0002] Currently, during the cutting of large pipelines, the pipelines need to be cut obliquely or vertically. Operators often need to draw lines on the pipelines in advance and then hold a cutting machine to cut the pipelines. Manual cutting not only has low precision but also low efficiency. In addition, there are strict requirements for the proficiency of operators, bringing a bad user experience to users. Summary of the Utility Model

[0003] To make up for the above deficiencies, the present application provides a pipeline cutting device, aiming to improve the problems that during the cutting of large pipelines, the pipelines need to be cut obliquely or vertically, operators often need to draw lines on the pipelines in advance and then hold a cutting machine to cut the pipelines, manual cutting not only has low precision but also low efficiency, and in addition, there are strict requirements for the proficiency of operators.

[0004] The present application is implemented as follows:

[0005] The present application provides a pipeline cutting device, including a first frame, a second frame, a first support frame, a bottom plate, a circular plate, a third frame, a circular slider, a lifting transmission mechanism, a pipeline pushing mechanism, a rotation transmission mechanism, a cutting mechanism, and a winding mechanism. The first support frame is fixedly installed on the upper surface of the second frame. The circular plate is rotatably arranged on the bottom plate. The third frame is fixed on the upper surface of the circular plate. The circular slider is rotatably arranged on the third frame;

[0006] The lifting transmission mechanism is installed on both the first frame and the second frame at the same time. The lifting transmission mechanism is provided to adjust the height of the second frame;

[0007] The pipeline pushing mechanism is installed on the second frame. The pipeline pushing mechanism is provided to push the pipeline to move;

[0008] The rotation transmission mechanism is installed on both the bottom plate and the circular plate at the same time. The rotation transmission mechanism is provided to control the rotation of the circular plate on the bottom plate;

[0009] The cutting mechanism is installed on the circular slider. The cutting mechanism is provided to adjust the inclination angle of the cutting tool of the cutting machine and cut the pipeline;

[0010] The winding mechanism is installed on both the third frame and the circular slider at the same time. The winding mechanism is provided to control the rotation of the circular slider on the third frame.

[0011] In one embodiment of the present application, the lifting transmission mechanism includes a first connecting rod, a screw rod, a second connecting rod, a third gear transmission member and a first motor, the first connecting rod and the second connecting rod are both rotatably arranged on the upper surface of the first frame through a bearing seat, and the lower end of the screw rod is rotatably arranged on the upper surface of the first frame;

[0012] The screw thread passes through the second frame, the end of the first connecting rod and the screw are connected together by a second gear transmission member, the first connecting rod and the second connecting rod are connected together by a first gear transmission member, the first motor is fixed on the upper surface of the first frame, and the output shaft of the first motor and the second connecting rod are connected together by a third gear transmission member.

[0013] In one embodiment of the present application, it further includes a guide rod, one end of which is fixed on the upper surface of the first frame, and the guide rod slides through the second frame.

[0014] In one embodiment of the present application, the pipeline pushing mechanism includes a chain, a sprocket, a push block, a second motor and a chain rail, the chain rail is fixed on the second frame, the sprocket is rotatably arranged on the chain rail, two sprockets are provided, and the two sprockets are connected together through the chain transmission;

[0015] The second motor is fixed on the outer wall of the chain rail, the output shaft of the second motor is fixed to the shaft end of one of the sprockets, the chain is arranged in the chain rail, the push block is slidably arranged on the chain rail, and the push block is also fixed to the chain.

[0016] In one embodiment of the present application, the rotation transmission mechanism includes a first gear, a second gear and a third motor, the first gear is fixed on the outer wall of the circular plate, the second gear is fixed on the output shaft of the third motor, and the first gear and the second gear are meshed.

[0017] In one embodiment of the present application, the cutting mechanism includes a connecting block, a hydraulic cylinder, a shell and a cutting machine, the connecting block and the shell are both fixed on the circular slider, the cylinder barrel of the hydraulic cylinder is rotatably set on the connecting block, one end of the cutting machine is rotatably set in the shell, and the piston rod end of the hydraulic cylinder is rotatably set at the end of the cutting machine.

[0018] In an embodiment of the present application, the winding mechanism includes a fourth motor, a first wire winding wheel, a steel wire rope, and a second wire winding wheel. The fourth motor is fixed on the outer wall of the third frame. The first wire winding wheel is fixed on the output shaft of the fourth motor. The second wire winding wheel is fixed on the outer wall of the circular slider. The end of the steel wire rope is fixed on the first wire winding wheel, and the steel wire rope is wound around the second wire winding wheel at the same time. There are two fourth motors and two first wire winding wheels.

[0019] In an embodiment of the present application, it further includes a second support frame, and the second support frame is correspondingly arranged with the third frame.

[0020] The beneficial effect of the present application is as follows: A pipe cutting device obtained by the above design in the present application, when in use, uses a lifting device to move a large pipe onto the first support frame. According to the cutting height, the first motor works, and the rotation of the output shaft of the first motor drives the third gear transmission member to rotate. The rotation of the third gear transmission member drives the second connecting rod to rotate. The rotation of the second connecting rod drives the first gear transmission member to rotate. The rotation of the first gear transmission member drives the first connecting rod to rotate. The rotation of the first connecting rod drives the second gear transmission member to rotate. The rotation of the second gear transmission member drives the lead screw to rotate. Under the combined action of the first gear transmission member, the second gear transmission member, and the third gear transmission member, the second frame moves up and down, that is, the height of the large pipe is adjusted. After adjustment, when it is necessary to move the large pipe, the second motor works, and the rotation of the output shaft of the second motor drives one of the sprockets to rotate. The rotation of the sprocket drives the chain to rotate, realizing the movement of the push block. Under the combined action of the push block and the first support frame, the large pipe moves forward. When the large pipe moves to the designated position, according to the cutting angle of the large pipe, the third motor works, and the rotation of the output shaft of the third motor drives the first gear and the second gear to rotate. The rotation of the first gear drives the circular plate to rotate, realizing the adjustment of the angle of the cutting tool of the cutting machine. After adjustment, the fourth motor, the hydraulic cylinder, and the cutting machine work simultaneously. The retraction of the piston rod of the hydraulic cylinder drives the cutting tool of the cutting machine to move down. The cutting machine works to realize the rotation of the cutting tool. The fourth motor works to drive the first wire winding wheel to rotate. One of the two first wire winding wheels winds up the steel wire rope, and the other first wire winding wheel pays out the steel wire rope. Under the combined action of the fourth motor, the hydraulic cylinder, and the cutting machine, the large pipe is cut as required. This pipe cutting device only needs to adjust the orientation of the cutting machine to cut the large pipe as required, with high precision, high efficiency, and low requirements for the proficiency of the operator, bringing a better user experience to the user. Description of the Drawings

[0021] To more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.

[0022] Figure 1 It is a schematic perspective view of a pipeline cutting device provided by an embodiment of the present application;

[0023] Figure 2 It is a relationship diagram between a first frame, a lifting transmission mechanism and a second frame provided by an embodiment of the present application;

[0024] Figure 3 It is a relationship diagram between the lifting transmission mechanism and the pipeline pushing mechanism provided by an embodiment of the present application;

[0025] Figure 4 It is a schematic perspective view of the lifting transmission mechanism and the pipeline pushing mechanism provided by an embodiment of the present application;

[0026] Figure 5 It is a schematic perspective view of the second frame and the chain track provided by an embodiment of the present application;

[0027] Figure 6 It is a relationship diagram between the bottom plate, the third frame, the winding mechanism and the cutting mechanism provided by an embodiment of the present application;

[0028] Figure 7 It is a relationship diagram between the first wire reel and the steel wire rope provided by an embodiment of the present application;

[0029] Figure 8 It is a sectional view of the bottom plate, the circular plate, the third frame, the second wire reel and the circular slider provided by an embodiment of the present application;

[0030] Figure 9 It is a schematic perspective view of the cutting mechanism provided by an embodiment of the present application.

[0031] In the figure: 110 - First frame; 120 - Second frame; 130 - Lifting drive mechanism; 131 - First connecting rod; 132 - First gear drive member; 133 - Second gear drive member; 134 - Lead screw; 135 - Second connecting rod; 136 - Third gear drive member; 137 - First motor; 138 - Guide rod; 139 - Protective sleeve; 140 - Pipe pushing mechanism; 141 - Chain; 142 - Sprocket; 143 - Pusher block; 144 - Second motor; 145 - Chain track; 150 - First support frame; 160 - Base plate; 170 - Circular plate; 180 - Rotational drive mechanism; 181 - First gear; 182 - Second gear; 183 - Third motor; 190 - Cutting mechanism; 1901 - Connecting block; 1902 - Hydraulic cylinder; 1903 - Housing; 1904 - Cutting machine; 191 - Third frame; 192 - Circular slider; 193 - Rewinding mechanism; 1931 - Fourth motor; 1932 - First wire reel; 1933 - Steel wire rope; 1934 - Second wire reel; 195 - Second support frame. Detailed implementation mode

[0032] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0033] Embodiment

[0034] Please refer to Figure 1 - Figure 9 , the present application provides a technical solution: a pipe cutting device, including a first frame 110, a second frame 120, a first support frame 150, a base plate 160, a circular plate 170, a third frame 191, a circular slider 192, a lifting drive mechanism 130, a pipe pushing mechanism 140, a rotational drive mechanism 180, a cutting mechanism 190 and a rewinding mechanism 193. The first support frame 150 is fixedly installed on the upper surface of the second frame 120. The circular plate 170 is rotatably arranged on the base plate 160. The third frame 191 is fixed on the upper surface of the circular plate 170. The circular slider 192 is rotatably arranged on the third frame 191. A second support frame 195 is further included. The second support frame 195 is arranged corresponding to the third frame 191. The arrangement of the second support frame 195 is used to support large pipes;

[0035] The lifting transmission mechanism 130 is installed on the first frame 110 and the second frame 120 at the same time. The lifting transmission mechanism 130 is used to adjust the height of the second frame 120. The lifting transmission mechanism 130 includes a first connecting rod 131, a screw rod 134, a second connecting rod 135, a third gear transmission member 136 and a first motor 137. The first connecting rod 131 and the second connecting rod 135 are both rotatably arranged on the upper surface of the first frame 110 through a bearing seat. The lower end of the screw rod 134 is rotatably arranged on the upper surface of the first frame 110. The screw rod 134 threadedly penetrates the second frame 120. The first frame 120 includes an end portion of a first connecting rod 131 and a lead screw 134 connected to each other by a second gear transmission member 133, the first connecting rod 131 and the second connecting rod 135 connected to each other by a first gear transmission member 132, a first motor 137 fixed to an upper surface of the first frame 110, an output shaft of the first motor 137 and the second connecting rod 135 connected to each other by a third gear transmission member 136, and a guide rod 138 is further included, one end of the guide rod 138 is fixed to an upper surface of the first frame 110, and the guide rod 138 slides through the second frame 120;

[0036] The pipeline pushing mechanism 140 is installed on the second frame 120. The pipeline pushing mechanism 140 is used to push the pipeline to move. The pipeline pushing mechanism 140 includes a chain 141, a sprocket 142, a push block 143, a second motor 144 and a chain rail 145. The chain rail 145 is fixed on the second frame 120. The sprocket 142 is rotatably set on the chain rail 145. There are two sprockets 142. The two sprockets 142 are connected together through the chain 141. The second motor 144 is fixed on the outer wall of the chain rail 145. The output shaft of the second motor 144 is fixed to the shaft end of one of the sprockets 142. The chain 141 is set in the chain rail 145. The push block 143 is slidably set on the chain rail 145. The push block 143 is also fixed to the chain 141.

[0037] The rotating transmission mechanism 180 is installed on the bottom plate 160 and the circular plate 170 at the same time. The rotating transmission mechanism 180 is used to control the circular plate 170 to rotate on the bottom plate 160. The rotating transmission mechanism 180 includes a first gear 181, a second gear 182 and a third motor 183. The first gear 181 is fixed on the outer wall of the circular plate 170, and the second gear 182 is fixed on the output shaft of the third motor 183. The first gear 181 and the second gear 182 are meshed.

[0038] The cutting mechanism 190 is installed on the circular slider 192. The cutting mechanism 190 is configured to adjust the inclination angle of the cutting blade of the cutting machine 1904 and cut the pipeline. The cutting mechanism 190 includes a connecting block 1901, a hydraulic cylinder 1902, a housing 1903, and a cutting machine 1904. Both the connecting block 1901 and the housing 1903 are fixed on the circular slider 192. The cylinder barrel of the hydraulic cylinder 1902 is rotatably arranged on the connecting block 1901. One end of the cutting machine 1904 is rotatably arranged in the housing 1903. The end of the piston rod of the hydraulic cylinder 1902 is rotatably arranged at the end of the cutting machine 1904;

[0039] The winding mechanism 193 is installed on both the third frame 191 and the circular slider 192 at the same time. The winding mechanism 193 is configured to control the rotation of the circular slider 192 on the third frame 191. The winding mechanism 193 includes a fourth motor 1931, a first wire reel 1932, a steel wire rope 1933, and a second wire reel 1934. The fourth motor 1931 is fixed on the outer wall of the third frame 191. The first wire reel 1932 is fixed on the output shaft of the fourth motor 1931. The second wire reel 1934 is fixed on the outer wall of the circular slider 192. The end of the steel wire rope 1933 is fixed on the first wire reel 1932. The steel wire rope 1933 is wound around the second wire reel 1934 at the same time. Both the fourth motor 1931 and the first wire reel 1932 are provided in two.

[0040] Specifically, the working principle of this pipeline cutting device is as follows: During use, a hoisting device is utilized to move a large pipeline onto the first support frame 150. According to the cutting height, the first motor 137 operates. The rotation of the output shaft of the first motor 137 drives the rotation of the third gear transmission member 136. The rotation of the third gear transmission member 136 drives the rotation of the second connecting rod 135. The rotation of the second connecting rod 135 drives the rotation of the first gear transmission member 132. The rotation of the first gear transmission member 132 drives the rotation of the first connecting rod 131. The rotation of the first connecting rod 131 drives the rotation of the second gear transmission member 133. The rotation of the second gear transmission member 133 drives the rotation of the lead screw 134. Under the combined action of the first gear transmission member 132, the second gear transmission member 133, and the third gear transmission member 136, the second frame 120 moves up and down, that is, the height of the large pipeline is adjusted. After adjustment, when it is necessary to move the large pipeline, the second motor 144 operates. The rotation of the output shaft of the second motor 144 drives the rotation of one of the sprockets 142. The rotation of the sprocket 142 drives the rotation of the chain 141, realizing the movement of the push block 143. Under the combined action of the push block 143 and the first support frame 150, the large pipeline moves forward. When the large pipeline moves to the designated position, according to the cutting angle of the large pipeline, the third motor 183 operates. The rotation of the output shaft of the third motor 183 drives the rotation of the first gear 181 and the second gear 182. The rotation of the first gear 181 drives the rotation of the circular plate 170, realizing the adjustment of the angle of the cutting tool of the cutting machine 1904. After adjustment, the fourth motor 1931, the hydraulic cylinder 1902, and the cutting machine 1904 operate simultaneously. The retraction of the piston rod of the hydraulic cylinder 1902 drives the cutting tool of the cutting machine 1904 to move downward. The cutting machine 1904 operates to make the cutting tool rotate. The fourth motor 1931 operates to drive the rotation of the first wire reel 1932. One of the two first wire reels 1932 winds up the steel wire rope 1933, and the other first wire reel 1932 pays out the steel wire rope 1933. Under the combined action of the fourth motor 1931, the hydraulic cylinder 1902, and the cutting machine 1904, the large pipeline is cut as required. This pipeline cutting device only needs to adjust the orientation of the cutting machine 1904 to cut the large pipeline as required, with high precision, high efficiency, and low requirements for the operator's proficiency, bringing a better user experience to the user.

[0041] It should be noted that the specific model specifications of the first motor 137, the second motor 144, the third motor 183, the hydraulic cylinder 1902, the cutting machine 1904, and the fourth motor 1931 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be elaborated in detail here.

[0042] The power supply and its principle of the first motor 137, the second motor 144, the third motor 183, the hydraulic cylinder 1902, the cutting machine 1904 and the fourth motor 1931 are clear to those skilled in the art and will not be described in detail herein.

[0043] The above are only examples of the present application and are not intended to limit the protection scope of the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application. It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

Claims

1. A pipe cutting device, characterized in that: The invention comprises a first frame (110), a second frame (120), a first support frame (150), a bottom plate (160), a circular plate (170), a third frame (191), a circular slider (192), a lifting transmission mechanism (130), a pipeline pushing mechanism (140), a rotating transmission mechanism (180), a cutting mechanism (190) and a winding mechanism (193), wherein the first support frame (150) is fixedly mounted on the upper surface of the second frame (120), the circular plate (170) is rotatably arranged on the bottom plate (160), the third frame (191) is fixed on the upper surface of the circular plate (170), and the circular slider (192) is rotatably arranged on the third frame (191); The lifting transmission mechanism (130) is installed on the first frame (110) and the second frame (120) at the same time, and the lifting transmission mechanism (130) is used to adjust the height of the second frame (120); The pipeline pushing mechanism (140) is installed on the second frame (120), and the pipeline pushing mechanism (140) is used to push the pipeline to move; The rotary transmission mechanism (180) is installed on the bottom plate (160) and the circular plate (170) at the same time, and the rotary transmission mechanism (180) is used to control the circular plate (170) to rotate on the bottom plate (160); The cutting mechanism (190) is mounted on the circular slider (192), and the cutting mechanism (190) is used to adjust the inclination angle of the cutting blade of the cutting machine (1904) and cut the pipe; The winding mechanism (193) is installed on the third frame (191) and the circular slider (192) at the same time, and the winding mechanism (193) is used to control the circular slider (192) to rotate on the third frame (191).

2. A pipe cutting device according to claim 1, characterized in that: The lifting transmission mechanism (130) comprises a first connecting rod (131), a screw rod (134), a second connecting rod (135), a third gear transmission member (136) and a first motor (137); the first connecting rod (131) and the second connecting rod (135) are both rotatably arranged on the upper surface of the first frame (110) via a bearing seat; the lower end of the screw rod (134) is rotatably arranged on the upper surface of the first frame (110); The screw rod (134) is threadedly passed through the second frame (120); the end of the first connecting rod (131) and the screw rod (134) are connected together by a second gear transmission member (133); the first connecting rod (131) and the second connecting rod (135) are connected together by a first gear transmission member (132); the first motor (137) is fixed on the upper surface of the first frame (110); the output shaft of the first motor (137) and the second connecting rod (135) are connected together by a third gear transmission member (136).

3. A pipe cutting device according to claim 2, characterized in that: It also includes a guide rod (138), one end of which is fixed on the upper surface of the first frame (110), and the guide rod (138) slides through the second frame (120).

4. A pipe cutting device according to claim 1, characterized in that: The pipeline pushing mechanism (140) comprises a chain (141), a sprocket (142), a push block (143), a second motor (144) and a chain rail (145); the chain rail (145) is fixed on the second frame (120); the sprocket (142) is rotatably arranged on the chain rail (145); two sprockets (142) are arranged, and the two sprockets (142) are connected together by transmission via the chain (141); The second motor (144) is fixed on the outer wall of the chain rail (145), the output shaft of the second motor (144) and the shaft end of one of the sprockets (142) are fixed together, the chain (141) is arranged in the chain rail (145), the push block (143) is slidably arranged on the chain rail (145), and the push block (143) is also fixed together with the chain (141).

5. A pipe cutting device according to claim 1, characterized in that: The rotary transmission mechanism (180) comprises a first gear (181), a second gear (182) and a third motor (183); the first gear (181) is fixed on the outer wall of the circular plate (170); the second gear (182) is fixed on the output shaft of the third motor (183); the first gear (181) and the second gear (182) are meshed.

6. A pipe cutting device according to claim 1, characterized in that: The cutting mechanism (190) comprises a connecting block (1901), a hydraulic cylinder (1902), a housing (1903) and a cutting machine (1904); the connecting block (1901) and the housing (1903) are both fixed on the circular slider (192); the cylinder barrel of the hydraulic cylinder (1902) is rotatably arranged on the connecting block (1901); one end of the cutting machine (1904) is rotatably arranged in the housing (1903); and the end of the piston rod of the hydraulic cylinder (1902) is rotatably arranged at the end of the cutting machine (1904).

7. A pipe cutting device according to claim 1, characterized in that: The winding mechanism (193) comprises a fourth motor (1931), a first winding wheel (1932), a wire rope (1933) and a second winding wheel (1934); the fourth motor (1931) is fixed on the outer wall of the third frame (191); the first winding wheel (1932) is fixed on the output shaft of the fourth motor (1931); the second winding wheel (1934) is fixed on the outer wall of the circular slider (192); the end of the wire rope (1933) is fixed on the first winding wheel (1932); the wire rope (1933) is simultaneously wound around the second winding wheel (1934); and two of the fourth motor (1931) and two of the first winding wheel (1932) are provided.

8. A pipe cutting device according to claim 1, characterized in that: It also includes a second support frame (195), and the second support frame (195) and the third frame (191) are arranged correspondingly.

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