Splitting device

By designing a solar cell lobe device with a dust cleaning mechanism, the problem of dust affecting the accuracy of the lobe is solved, and a more efficient solar cell lobe effect is achieved.

CN222902921UActive Publication Date: 2025-05-27XUZHOU CHANGLANG LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202421576228.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-27
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

When the existing solar cell lobe device is used, if dust impurities are attached to the surface of the solar cell, it will affect the accuracy of the laser line and reduce the lobe effect.

Method used

A lobe device including a operating table, a support frame and an electric sliding table is designed. The top of the support frame is provided with a collection mechanism for cleaning dust, driving the cleaning cotton rotation through a gear and chain transmission mechanism, cleaning dust on the surface of the solar cell, and collecting impurities through a vacuum cleaner and a diversion box.

Benefits of technology

By cleaning up the dust on the surface of the solar cell, the accuracy of the lobes of the laser line is improved, the lobe effect of the solar cell is enhanced, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of solar cell processing, and discloses a splitting device which comprises an operation table, a supporting frame and an electric sliding table, the supporting frame is fixedly arranged on one side of the top of the operation table, and the electric sliding table is fixedly connected to the middle of the top of the operation table. A feeding mechanism used for transporting solar cells is arranged on the operation table, and a collecting mechanism used for collecting dust is arranged at the top of the supporting frame. Mounting plates are fixedly connected to the two sides, away from each other, of the side wall of the supporting frame, a first rotating shaft is rotationally connected between the upper sides of the two mounting plates through a bearing, and cleaning cotton is fixedly connected to the middle of the outer side wall of the first rotating shaft; according to the scheme, the situation that dust affects the splitting precision of laser rays can be reduced, so that the splitting effect of the solar cell is improved, impurities can be conveniently collected, and the splitting efficiency of the solar cell is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of solar cell processing, and specifically relates to a chip splitting device. Background Technique

[0002] A solar cell is a semiconductor thin sheet that can convert solar energy into electrical energy. Different types of solar cells vary in photoelectric conversion efficiency and cost, and are suitable for different application scenarios and market demands. When solar cells are produced, they need to be cut into small pieces to improve utilization. The principle of splitting solar cells mainly utilizes the properties of light, that is, using a laser line or a diamond wire to generate tiny cracks on the surface of the solar cell, applying force at the cracks, and cutting the solar cell into smaller sizes and specifications through physical separation.

[0003] When the existing solar cell splitting device is in use, it usually transports the solar cells through an electric sliding table and a placing plate, making the solar cells contact the laser line, thereby realizing the splitting of the solar cells. However, before the splitting of the solar cells, if dust and impurities adhere to the surface of the solar cells, it will affect the splitting accuracy of the laser line, thereby reducing the splitting effect of the solar cells. For this reason, we propose a chip splitting device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a chip splitting device to solve the problems raised in the above background technique.

[0005] In order to achieve the above-mentioned invention purpose, the utility model provides the following technical solutions:

[0006] Specifically, this application is as follows: A chip splitting device includes: an operation table, a support frame, and an electric sliding table. The support frame is fixedly arranged on one side of the top of the operation table, and the electric sliding table is fixedly connected to the middle of the top of the operation table. A feeding mechanism for transporting solar cells is arranged on the operation table, and a collection mechanism for collecting dust is arranged on the top of the support frame;

[0007] Both sides of the side wall of the support frame that are far away from each other are fixedly connected with mounting plates. A first rotating shaft is rotatably connected between the upper sides of the two mounting plates through bearings. A cleaning cotton is fixedly connected to the middle of the outer side wall of the first rotating shaft. The lower sides of the two mounting plates are rotatably connected with second rotating shafts through bearings. Gears are fixedly connected to the sides of the outer side walls of the two second rotating shafts that are close to each other. A transmission mechanism for driving the first rotating shaft to rotate is arranged on the second rotating shaft. A placing plate is fixedly connected to the connecting end of the electric sliding table, and racks are fixedly connected to both sides of the bottom of the placing plate that are far away from each other.

[0008] As a preferred technical solution of the present application, the loading mechanism includes a rotating column fixedly arranged on one side wall of the operating table, and a mechanical claw for transporting solar cells is arranged at the connecting end of the rotating column.

[0009] As a preferred technical solution of the present application, the collection mechanism includes a collection box, a diversion box is arranged at the input end of the collection box, and a dust collector is arranged at the bottom of the diversion box.

[0010] As a preferred technical solution of the present application, a laser cutting machine for cutting solar cells is arranged on one side wall of the support frame, and a filter screen is arranged on the top of the diversion box.

[0011] As a preferred technical solution of the present application, the transmission mechanism includes a sprocket and a chain. The sprockets are fixedly arranged on both sides of the outer side wall of the first rotating shaft and the side walls far away from each other of the second rotating shaft, and the chain is arranged between the adjacent sprockets.

[0012] As a preferred technical solution of the present application, positioning blocks for restricting the movement of solar cells are arranged on the top of the placement plate.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] In the solution of the present application:

[0015] 1. By arranging a rack on the placement plate, when the electric sliding table drives the placement plate and the solar cell to move, the placement plate drives the rack to move horizontally, so that the rack contacts the gear, and drives the rack gear and the second rotating shaft to rotate. The second rotating shaft drives the first rotating shaft to rotate on the mounting plate through the cooperation of the sprocket and the chain, and drives the cleaning cotton to rotate through the mounting plate. The cleaning cotton cleans the solar cells mounted on the placement plate, reducing the occurrence of the situation that dust affects the accuracy of the laser line for splitting the chips, thereby improving the chip splitting effect of the solar cells.

[0016] 2. By arranging a collection box, a diversion box and a dust collector, when the cleaning cotton cleans the surface of the solar cells, the dust and impurities are absorbed by the dust collector and transported to the collection box through the diversion box, so as to facilitate the collection of impurities and ensure the chip splitting efficiency of the solar cells. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model.

[0018] In the drawings:

[0019] Figure 1A perspective view of a chip separation device provided by this application;

[0020] Figure 2 A partial structural view of a chip separation device provided by this application;

[0021] Figure 3 A bottom view structural view of the support frame of a chip separation device provided by this application.

[0022] In the figure: 100, operating table; 110, rotating column; 120, mechanical claw; 200, support frame; 210, collection box; 211, diversion box; 212, dust collector; 213, laser cutting machine; 220, mounting plate; 230, first rotating shaft; 231, cleaning cotton; 240, second rotating shaft; 241, sprocket; 242, gear; 243, chain; 300, electric slide table; 310, placement plate; 320, positioning block; 330, rack. Detailed implementation manners

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments; based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-3A splitting device includes: an operating table 100, a support frame 200 and an electric slide 300, the support frame 200 is fixedly arranged on one side of the top of the operating table 100, the electric slide 300 is fixedly connected to the middle of the top of the operating table 100, a loading mechanism for transporting solar cells is arranged on the operating table 100, and a collecting mechanism for collecting dust is arranged on the top of the support frame 200; both sides of the side walls of the support frame 200 that are away from each other are fixedly connected with mounting plates 220, the mounting plates 220 are used to support a first rotating shaft 230 and a second rotating shaft 240, the upper sides of the two sets of mounting plates 220 are rotatably connected with a first rotating shaft 230 through a bearing, the first rotating shaft 230 is used to drive the cleaning cotton 231 to rotate, and the first rotating shaft 230 is used to drive the cleaning cotton 231 to rotate. A cleaning cotton 231 is fixedly connected to the middle of the outer wall of the shaft 230, and the cleaning cotton 231 is used for cleaning. The lower sides of the two groups of mounting plates 220 are rotatably connected to the second rotating shaft 240 through bearings. The second rotating shaft 240 drives the second rotating shaft 240 to rotate through a transmission mechanism. A gear 242 is fixedly connected to the side of the outer walls of the two groups of second rotating shafts 240 that are close to each other. The second rotating shaft 240 is provided with a transmission mechanism for driving the first rotating shaft 230 to rotate. The connecting end of the electric slide 300 is fixedly connected to a storage plate 310, and the storage plate 310 is used to support solar cells. Racks 330 are fixedly connected to the two sides away from each other at the bottom of the storage plate 310, and the movement of the rack 330 is used to drive the gear 242 and the second rotating shaft 240 to rotate.

[0025] See also Figure 1 The loading mechanism includes a rotating column 110, which is fixedly arranged on a side wall of the operating table 100. A mechanical claw 120 for transporting solar cells is arranged at the connecting end of the rotating column 110. The mechanical claw 120 is driven to rotate by the rotating column 110, and the mechanical claw 120 transports the solar cells by adsorption. Since the rotating column 110 and the mechanical claw 120 are prior art, they are not described in detail here.

[0026] See also Figures 1-3 The collection mechanism includes a collection box 210, and a guide box 211 is provided at the input end of the collection box 210. A dust collector 212 is provided at the bottom of the guide box 211. The dust is transported to the collection box 210 through the guide box 211 by the dust collector 212. The inlet of the guide box 211 is a one-way port, and a guide plate is provided inside.

[0027] See also Figures 1-3 A laser cutting machine 213 for cutting solar cells is disposed on one side wall of the support frame 200, and a filter is disposed on the top of the guide box 211. The laser cutting machine 213 is used to split the cells, and the filter facilitates ventilation.

[0028] See also Figure 2 and Figure 3, The transmission mechanism includes a sprocket 241 and a chain 243. The sprocket 241 is fixedly arranged on both sides of the outer sidewall of the first rotating shaft 230 and the sidewall of the second rotating shaft 240 away from each other. The chain 243 is arranged between the adjacent sprockets 241. By using the sprocket 241 and the chain 243, the second rotating shaft 240 can drive the first rotating shaft 230 to rotate when rotating.

[0029] Please refer to Figure 1 and Figure 2 , A positioning block 320 for restricting the movement of the solar cell is arranged on the top of the placing plate 310. The movement of the solar cell is restricted by the positioning block 320.

[0030] Specifically, when the device is in use, first connect the power supply of the splitting device, then feed the solar cell onto the placing plate 310 through the mechanical claw 120 and the rotating column 110, and position the solar cell through the positioning block 320. Then drive the placing plate 310 and the solar cell to move horizontally through the electric sliding table 300. At this time, the placing plate 310 drives the rack 330 to move. The rack 330 contacts the gear 242 and drives the gear 242 and the second rotating shaft 240 to rotate. The second rotating shaft 240 drives the first rotating shaft 230 and the cleaning cotton 231 to rotate through the sprocket 241 and the chain 243. The surface of the solar cell is cleaned by the cleaning cotton 231. At this time, the impurities are absorbed by the dust collector 212 and transported to the collection box 210 through the diversion box 211, and the use of the device is completed.

[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A splitting device, comprising: An operating table (100), a support frame (200) and an electric slide table (300), wherein the support frame (200) is fixedly arranged on one side of the top of the operating table (100), and the electric slide table (300) is fixedly connected to the middle of the top of the operating table (100), characterized in that: The operating table (100) is provided with a loading mechanism for transporting solar cell sheets, and the top of the support frame (200) is provided with a collecting mechanism for collecting dust; The side walls of the support frame (200) are fixedly connected to mounting plates (220) on both sides away from each other, a first rotating shaft (230) is rotatably connected between the upper sides of the two groups of mounting plates (220) via bearings, a cleaning cotton (231) is fixedly connected to the middle of the outer wall of the first rotating shaft (230), the lower sides of the two groups of mounting plates (220) are rotatably connected to the second rotating shaft (240) via bearings, the outer side walls of the two groups of the second rotating shafts (240) are fixedly connected to a gear (242) on the side close to each other, and a transmission mechanism for driving the first rotating shaft (230) to rotate is provided on the second rotating shaft (240), the connecting end of the electric slide (300) is fixedly connected to a storage plate (310), and the bottom of the storage plate (310) is fixedly connected to two sides away from each other with a rack (330).

2. A splitting device according to claim 1, characterized in that: The loading mechanism comprises a rotating column (110), the rotating column (110) is fixedly arranged on a side wall of the operating table (100), and a mechanical claw (120) for transporting solar cells is arranged at a connecting end of the rotating column (110).

3. A splitting device according to claim 1, characterized in that: The collection mechanism comprises a collection box (210), an input end of the collection box (210) is provided with a flow guide box (211), and a dust collector (212) is provided at the bottom of the flow guide box (211).

4. A splitting device according to claim 3, characterized in that: A laser cutting machine (213) for cutting solar cell sheets is arranged on one side wall of the support frame (200), and a filter screen is arranged on the top of the flow guide box (211).

5. A splitting device according to claim 1, characterized in that: The transmission mechanism comprises a sprocket (241) and a chain (243); the sprocket (241) is fixedly arranged on both sides of the outer wall of the first rotating shaft (230) and the side wall away from the second rotating shaft (240); and the chain (243) is arranged between the adjacent sprockets (241).

6. A splitting device according to claim 1, characterized in that: A positioning block (320) for limiting the movement of the solar cell sheet is arranged on the top of the storage plate (310).