Welding tool for condenser support of grabbing machine
By designing the welding tooling of the condenser bracket of the material grabber, the problems of welding shape and position tolerance and deformation control in the prior art are solved, and high pass rate and high efficiency welding production is achieved.
Patent Information
- Application Number
- CN202421754746.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The prior art is difficult to ensure the welding shape tolerance and welding deformation control of the condenser bracket of the material grabber, resulting in a low product pass rate.
A welding tool for the material grabber condenser bracket is designed, including support plane, tool reinforcement ribs, positioning plates and removable brackets. It can accurately position and fix through multiple installation grooves and positioning grooves, lower the skill threshold of welding personnel, and can be combined with welding robots for batch operations.
The welding qualification rate of the material grabber condenser bracket is greatly improved, ensuring the accuracy of welding position and after forming dimensions, reducing welding deformation, improving working efficiency, and realizing the possibility of batch operations.
Smart Images
Figure CN222903039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding jigs for condenser brackets, and more specifically to a welding jig for the condenser bracket of a material grabbing machine. Background Technique
[0002] The condenser bracket of a material grabbing machine is a kind of accessory in industrial equipment, mainly used to support and fix the condenser. On many production lines, especially in industries such as food processing, chemical industry, and pharmaceutical industry, the condenser is one of the essential equipment for cooling and condensing steam or gas. The role of the bracket is to ensure that the condenser can be stably and safely installed in the designated position and can bear a certain weight and pressure.
[0003] When manufacturing sheet metal parts, such condenser brackets of material grabbing machines have strict geometric tolerance requirements, high welding strength requirements, and a large amount of welding, which easily leads to welding deformation. The method of direct manual welding is extremely difficult to ensure geometric tolerance and cannot control welding deformation, resulting in a low product qualification rate. The purpose of this project is to develop a welding jig suitable for this product to improve the product qualification rate and work efficiency. Content of the Utility Model
[0004] In order to overcome the above defects of the prior art, the utility model provides a welding jig for the condenser bracket of a material grabbing machine, which can greatly improve the welding qualification rate of the condenser bracket of the material grabbing machine, can effectively limit the welding position and the size after forming of each welding unit, reduce the welding skill threshold of welders, can also place this jig on the welding robot workbench to realize batch operation, and can also simulate the installation structure of the finished part to check problem points, accurately ensure the welding dimensions, flatness, perpendicularity, position degree, etc. of the part, and at the same time effectively control welding deformation, so as to solve the problems appearing in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A welding jig for the condenser bracket of a material grabbing machine, including a supporting plane, a jig reinforcing rib is arranged at the top of the supporting plane, a first positioning plate is inserted on one side of the front end of the jig reinforcing rib, a second positioning plate is inserted on one side of the rear end of the jig reinforcing rib, a third positioning plate is inserted on one side of the jig reinforcing rib, a detachable condenser bracket of the material grabbing machine is arranged at the top of the jig reinforcing rib, a plurality of installation grooves are opened at the top of the jig reinforcing rib, the condenser bracket of the material grabbing machine is inserted into the plurality of installation grooves, a plurality of positioning grooves are opened at the top of the supporting plane, and a plurality of positioning blocks are fixedly arranged at the bottom end of the jig reinforcing rib, and the plurality of positioning blocks are respectively inserted into the plurality of positioning grooves.
[0006] In a preferred embodiment, a plurality of first slots are formed in the tooling reinforcing rib, and a plurality of first insertion blocks are fixedly provided on the first positioning plate, the second positioning plate and the third positioning plate. The plurality of first insertion blocks are respectively inserted into the plurality of first slots to improve the firmness between the first positioning plate, the second positioning plate, the third positioning plate and the tooling reinforcing rib.
[0007] In a preferred embodiment, a plurality of second slots are formed on both the front and rear sides of the tooling reinforcing rib, and reinforcing plates are provided on both the front and rear sides of the tooling reinforcing rib. A plurality of second insertion blocks are fixedly provided on the side of the two reinforcing plates close to each other, and the plurality of second insertion blocks are respectively inserted into the plurality of second slots, which is convenient for the staff to quickly install the reinforcing plates.
[0008] In a preferred embodiment, a planar reinforcing profile is fixedly welded to the bottom end of the support plane, and an adjusting assembly is fixedly provided at the bottom end of the planar reinforcing profile.
[0009] In a preferred embodiment, the adjusting assembly includes a bottom plate, the bottom plate is fixedly welded to the bottom end of the planar reinforcing profile, grooves are formed on the outer walls of both the front and rear sides of the bottom plate, and a spirit level is fixedly provided inside each of the two grooves, which is convenient for the staff to adjust the flatness of the bottom plate.
[0010] In a preferred embodiment, threaded rods penetrate through the four corners of the top end of the bottom plate, and the threaded rods are threadedly connected to the bottom plate. A foot pad is fixedly provided at the bottom end of each threaded rod. The threaded rods and the foot pads can be used to adjust the flatness of the bottom plate.
[0011] In a preferred embodiment, a plurality of gaskets are provided on both the front and rear sides of the bottom end of the bottom plate and are distributed in sequence from top to bottom. A plurality of clamping blocks are fixedly provided at the top end of each gasket, and a plurality of clamping grooves are formed at the bottom end of the bottom plate and at the bottom end of each gasket. The plurality of clamping blocks are respectively inserted into the plurality of clamping grooves, and the plurality of gaskets are installed by means of clamping, so as to facilitate the staff to add gaskets for use.
[0012] The technical effects and advantages of the present utility model:
[0013] 1. The present utility model can greatly improve the welding qualification rate of the condenser bracket of the material grabbing machine, can effectively limit the welding position and the size after forming of each welding unit, reduce the welding skill threshold of the welding personnel, and can also place this tooling on the welding robot workbench to realize batch operation. Bolts are used for fixing to ensure the correct relative position dimensions of each part, and the installation structure of the finished product parts can be simulated to check the problem points, accurately ensure the welding dimensions, flatness, perpendicularity, position degree, etc. of the parts, and effectively control the welding deformation at the same time.
[0014] 2. By adjusting the threaded rod, the height of the foot pad is changed. At the same time, the level is used to adjust the flatness of the bottom plate and the entire tooling, avoiding the influence of tooling deviation on the welding accuracy of the condenser bracket of the material grabbing machine. Moreover, the flatness of the bottom plate can also be changed by adding the number of shims. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Schematic diagram of the overall structure of the first embodiment;
[0016] Figure 2 Structural diagram of the tooling reinforcing rib, supporting plane and plane reinforcing profile for the first embodiment;
[0017] Figure 3 For Figure 2 Enlarged view of part A in
[0018] Figure 4 Structural diagram of the condenser bracket of the material grabbing machine and the tooling reinforcing rib for the first embodiment;
[0019] Figure 5 Schematic diagram of the adjusting assembly for the second embodiment;
[0020] Figure 6 Bottom view of the adjusting assembly for the second embodiment.
[0021] Reference numerals are: 1, supporting plane; 2, tooling reinforcing rib; 3, first positioning plate; 4, second positioning plate; 5, third positioning plate; 6, condenser bracket of the material grabbing machine; 7, installation groove; 8, positioning groove; 9, positioning block; 10, first slot; 11, first insert block; 12, second slot; 13, reinforcing plate; 14, second insert block; 15, plane reinforcing profile; 16, adjusting assembly;
[0022] 1601, bottom plate; 1602, groove; 1603, level; 1604, threaded rod; 1605, foot pad; 1606, shim; 1607, clamping block; 1608, clamping groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0024] First Embodiment
[0025] Refer to the attached drawings of the specification Figures 1-4, the utility model provides a welding tooling for the condenser support of a material grabbing machine, including a support plane 1. There is a tooling reinforcing rib 2 at the top of the support plane 1. A first positioning plate 3 is inserted on one side of the front end of the tooling reinforcing rib 2, a second positioning plate 4 is inserted on one side of the rear end of the tooling reinforcing rib 2, a third positioning plate 5 is inserted on one side of the tooling reinforcing rib 2, and a detachable condenser support of the material grabbing machine 6 is provided at the top of the tooling reinforcing rib 2. A plurality of installation grooves 7 are opened at the top of the tooling reinforcing rib 2, and the condenser support 6 of the material grabbing machine is inserted into the plurality of installation grooves 7. A plurality of positioning grooves 8 are opened at the top of the support plane 1, and a plurality of positioning blocks 9 are fixedly provided at the bottom end of the tooling reinforcing rib 2. The plurality of positioning blocks 9 are respectively inserted into the plurality of positioning grooves 8;
[0026] Next, a plurality of first slots 10 are opened on the tooling reinforcing rib 2. A plurality of first insertion blocks 11 are fixedly provided on the first positioning plate 3, the second positioning plate 4, and the third positioning plate 5. The plurality of first insertion blocks 11 are respectively inserted into the plurality of first slots 10 to improve the firmness between the first positioning plate 3, the second positioning plate 4, the third positioning plate 5 and the tooling reinforcing rib 2;
[0027] Moreover, a plurality of second slots 12 are opened on both the front and rear sides of the tooling reinforcing rib 2. Reinforcing plates 13 are provided on both the front and rear sides of the tooling reinforcing rib 2. A plurality of second insertion blocks 14 are fixedly provided on the side where the two reinforcing plates 13 are close to each other. The plurality of second insertion blocks 14 are respectively inserted into the plurality of second slots 12, which is convenient for workers to quickly install the reinforcing plates 13. The bottom end of the support plane 1 is fixedly welded with a plane reinforcing profile 15.
[0028] When in use, the worker first installs the tooling reinforcing rib 2 on the working table of the welding robot, then assembles the first positioning plate 3, the second positioning plate 4, the third positioning plate 5, and the reinforcing plate 13 on the tooling reinforcing rib 2 in sequence, and performs welding treatment using carbon dioxide gas shielded welding to improve the firmness. Then, the condenser support 6 of the material grabbing machine is installed between the plurality of installation grooves 7, the first positioning plate 3, the second positioning plate 4, and the third positioning plate 5, and the condenser support 6 of the material grabbing machine is firmly fixed with bolts, effectively controlling the welding deformation. It can simulate the installation structure of the finished component, check the problem points, and accurately ensure the welding dimensions, flatness, perpendicularity, position accuracy, etc. of the component. It is required that the bottom plate 1601 and the plane reinforcing profile 15 be placed on the welding platform.
[0029] Embodiment 2
[0030] Different from Embodiment 1, referring to the attached drawings of the specification Figures 4-6, an adjustment component 16 is fixedly provided at the bottom end of the planar reinforcing profile 15. The adjustment component 16 includes a bottom plate 1601, and the bottom plate 1601 is fixedly welded to the bottom end of the planar reinforcing profile 15. Grooves 1602 are provided on the outer walls of the front and rear sides of the bottom plate 1601, and spirit levels 1603 are fixedly provided inside the two grooves 1602, facilitating the staff to adjust the flatness of the bottom plate 1601;
[0031] Moreover, threaded rods 1604 penetrate through the four corners of the top end of the bottom plate 1601, and the threaded rods 1604 are threadedly connected to the bottom plate 1601. A foot pad 1605 is fixedly provided at the bottom end of each threaded rod 1604. The threaded rods 1604 and the foot pads 1605 can be used to adjust the flatness of the bottom plate 1601;
[0032] Furthermore, a plurality of gaskets 1606 are provided on the front and rear sides of the bottom end of the bottom plate 1601 and are distributed in sequence from top to bottom. A plurality of clamping blocks 1607 are fixedly provided at the top end of each gasket 1606. A plurality of clamping grooves 1608 are provided at the bottom end of the bottom plate 1601 and the bottom end of each gasket 1606. The plurality of clamping blocks 1607 are respectively inserted into the plurality of clamping grooves 1608, and the plurality of gaskets 1606 are installed by means of clamping, thereby facilitating the staff to add gaskets for use.
[0033] By placing the bottom plate 1601 at the bottom of the planar reinforcing profile 15, the staff can adjust the plurality of threaded rods 1604 to change the height of the foot pads 1605. At the same time, in cooperation with the spirit level 1603, the flatness of the bottom plate 1601 and the entire tooling can be adjusted, avoiding the offset of the tooling from affecting the welding accuracy of the condenser bracket 6 of the material grabbing machine. Moreover, the flatness of the bottom plate 1601 can also be changed by adding the number of gaskets 1606.
[0034] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. The welding tooling of the condenser bracket of the material grabber is characterized by: It comprises a support plane (1), the top of the support plane (1) is provided with a tool reinforcement rib (2), a first positioning plate (3) is plugged into one side of the front end of the tool reinforcement rib (2), a second positioning plate (4) is plugged into one side of the rear end of the tool reinforcement rib (2), and a third positioning plate (5) is plugged into one side of the tool reinforcement rib (2); A detachable material grabber condenser bracket (6) is provided at the top of the tooling reinforcement rib (2), a plurality of mounting grooves (7) are provided at the top of the tooling reinforcement rib (2), the material grabber condenser bracket (6) is inserted into the plurality of mounting grooves (7), a plurality of positioning grooves (8) are provided at the top of the support plane (1), a plurality of positioning blocks (9) are fixedly provided at the bottom of the tooling reinforcement rib (2), and the plurality of positioning blocks (9) are respectively inserted into the plurality of positioning grooves (8).
2. The welding tool for the condenser bracket of the material handling machine according to claim 1 is characterized in that: The tooling reinforcement rib (2) is provided with a plurality of first slots (10), and the first positioning plate (3), the second positioning plate (4) and the third positioning plate (5) are all fixedly provided with a plurality of first plug blocks (11), and the plurality of first plug blocks (11) are respectively plugged into the plurality of first slots (10).
3. The welding tool for the condenser bracket of the material handling machine according to claim 1 is characterized in that: The tooling reinforcement rib (2) is provided with a plurality of second slots (12) on both the front and rear sides, the tooling reinforcement rib (2) is provided with a reinforcement plate (13) on both the front and rear sides, and a plurality of second plug-in blocks (14) are fixedly provided on one side where the two reinforcement plates (13) are close to each other, and the plurality of second plug-in blocks (14) are respectively inserted into the plurality of second slots (12).
4. The welding tool for the condenser bracket of the material handling machine according to claim 1 is characterized in that: A planar reinforcing profile (15) is fixedly welded to the bottom end of the support plane (1), and an adjustment component (16) is fixedly provided to the bottom end of the planar reinforcing profile (15).
5. The welding tool for the condenser bracket of the material handling machine according to claim 4 is characterized in that: The adjustment assembly (16) comprises a bottom plate (1601), wherein the bottom plate (1601) is fixedly welded to the bottom end of the planar reinforcing profile (15), and grooves (1602) are provided on the outer walls on both the front and rear sides of the bottom plate (1601), and spirit levels (1603) are fixedly provided inside the two grooves (1602).
6. The welding tool for the condenser bracket of the material handling machine according to claim 5 is characterized in that: The four corners of the top of the bottom plate (1601) are penetrated by threaded rods (1604), and the threaded rods (1604) are threadedly connected to the bottom plate (1601), and a foot pad (1605) is fixedly provided at the bottom end of each threaded rod (1604).
7. The welding tool for the condenser bracket of the material handling machine according to claim 5 is characterized in that: A plurality of gaskets (1606) are arranged on both the front and rear sides of the bottom end of the bottom plate (1601) and are distributed in sequence from top to bottom. A plurality of card blocks (1607) are fixedly arranged on the top of each gasket (1606). A plurality of card slots (1608) are provided at the bottom end of the bottom plate (1601) and the bottom end of each gasket (1606). The plurality of card blocks (1607) are respectively inserted into the plurality of card slots (1608).