Tool clamp

By setting up gas paths and hinged clamping components in the tooling fixtures, the problem of frequently changing positioning discs in traditional tooling fixtures is solved, efficient positioning and processing of different models of products is achieved, and processing efficiency and positioning reliability are improved.

CN222903285UActive Publication Date: 2025-05-27DONGFENG DANA AXLE
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Patent Information

Application Number
CN202421643965.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

During the mechanical processing of the axle reducer shell assembly, traditional tooling fixtures need to replace the positioning disc according to different models of products, resulting in low processing efficiency and high cost.

Method used

A tool fixture is designed to provide a gas path between the fixture body and the positioning disk, and to detect the fit between the product and the positioning disk by using the air pressure to realize the flexibility of the fixture, and to improve the positioning stability through hinged clamping elements and hose connections.

Benefits of technology

The tooling fixture can adapt to the processing needs of different products, improve the stability and reliability of product positioning, reduce the difficulty of tooling production, and realize the ability to quickly replace different models of products through gas circuit detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tool clamp which comprises a clamp body, a clamping element, a positioning disc and a connecting piece. The positioning disc is arranged on one end face of the clamp body, the two ends of the connecting piece are inserted into a first through hole and a second through hole in the positioning disc respectively, an air inlet hole in the clamp body is communicated with the first through hole, and an end face positioning block on the positioning disc is provided with an air outlet hole communicated with the second through hole. The air inlet hole, the first through hole, the second through hole and the air outlet hole are formed in the clamp body, so that air sequentially penetrates through the air inlet hole, the first through hole, the second through hole and the air outlet hole to detect the air pressure value between the clamp body and the attaching face of the positioning disc, and the clamping element is arranged on the clamp body so that the end face positioning block can be attached to the product positioning face without loosening. The tool clamp has the advantages that air enters the air outlet through the air inlet to detect whether the air tightness between a product and the end face point location block meets the requirement or not, and the stability and reliability of product positioning by the tool clamp are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fixtures, and specifically relates to a tooling fixture. Background Art

[0002] With the improvement of people's requirements for product processing quality and quality, as well as people's yearning for a green ecological environment, labor costs have increased accordingly. Modern concepts such as the traceability of product problems have higher and higher requirements for equipment. Therefore, the processing costs that enterprises need to spend are getting higher and higher. In order to save labor costs and time costs, this undoubtedly puts forward higher requirements for production efficiency.

[0003] In the machining process of the axle housing reducer assembly, the fixture that matches it during automatic loading and unloading must clamp the product. However, how to define whether the product fits the positioning surface of the fixture and whether the positioning is reliable. The traditional method is that a product of one model corresponds to a positioning disk to connect with the fixture. When it is necessary to replace products of different models or different products, the corresponding positioning disk needs to be replaced, and then rinsed and assembled, which is time-consuming, laborious and costly. Content of the Utility Model

[0004] The utility model aims at the technical problems existing in the prior art, and provides a tooling fixture, which is applicable to different products and only needs to replace the positioning disk.

[0005] The technical solution for the utility model to solve the above technical problems is as follows: A tooling fixture includes a fixture body, a positioning disk, a connecting piece, and a clamping element;

[0006] The positioning disk is arranged on one end face of the fixture body. The two ends of the connecting piece are respectively inserted into the first through hole and the second through hole on the positioning disk. The air inlet hole on the fixture body is communicated with the first through hole. An air outlet hole communicated with the second through hole is arranged on the end face positioning block on the positioning disk, so that gas sequentially passes through the air inlet hole, the first through hole, the second through hole, and the air outlet hole to detect the air pressure value between the end face positioning block and the product fitting surface. The clamping element is arranged on the fixture body to make the end face positioning block fit with the product positioning surface without loosening.

[0007] As a further technical solution, a first sealing gasket is arranged on the fixture body, and the first sealing gasket is arranged at one end of the air inlet hole communicated with the positioning disk.

[0008] As a further technical solution, a first connecting air hole with two ends respectively communicated with the air inlet hole and the first through hole is further opened on the positioning disk.

[0009] As a further technical solution, a second connecting air hole with two ends respectively communicated with the second through hole and the air outlet hole is further opened on the positioning disk.

[0010] As a further technical solution, a second sealing washer is provided on the positioning disc, and the second sealing washer is provided at one end of the second connection hole communicating with the end face positioning block.

[0011] As a further technical solution, the air inlet hole is connected to an airtightness detection device through a ventilation pipe.

[0012] As a further technical solution, the clamping element is hinge-type, and the pressing plate on the clamping element presses the product onto the positioning disc.

[0013] As a further technical solution, the connecting piece is a flexible hose.

[0014] The beneficial effects of the present utility model are as follows: air is introduced through the air inlet hole to the air outlet hole to detect whether the airtightness between the product and the end face positioning block meets the requirements, improving the stability and reliability of the product positioning by the fixture, and reducing the difficulty of fixture manufacturing;

[0015] In addition, in the present utility model, the first through hole, the second through hole, and the connecting piece are connected to the fixture body in a way to achieve the flexibility of the fixture;

[0016] Finally, when the product processing is completed, the iron filings at the end face positioning block can be cleaned by blowing air. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic plan view of a fixture of the present utility model;

[0018] Figure 2 is Figure 1 a schematic sectional view;

[0019] Figure 3 is Figure 1 a schematic view of the structure after removing the fixture body and the positioning member in ;

[0020] Figure 4 , Figure 5 are respectively Figure 3 schematic sectional views of different parts in.

[0021] In the drawings, the list of components represented by each reference numeral is as follows:

[0022] Fixture body 1, air inlet hole 11, first sealing washer 12;

[0023] Clamping element 2, pressing plate 21;

[0024] Positioning disc 3, first through hole 31, second through hole 32, end face positioning block 33, air outlet hole 331, first connecting air hole 34, second connecting air hole 35, second sealing washer 36;

[0025] Connecting member 4, vent pipe 5, first pipe joint 6, second pipe joint 7. Specific implementation mode

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of the present application.

[0027] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality of" means two or more, unless otherwise specifically defined.

[0028] In the description of the present application, the term "for example" is used to mean "serving as an example, illustration, or explanation". Any embodiment described as "for example" in the present application is not necessarily construed as being more preferred or having more advantages than other embodiments. In order for any person skilled in the art to implement and use the present invention, the following description is provided. In the following description, details are set forth for purposes of explanation. It should be understood that those of ordinary skill in the art can recognize that the present invention can be implemented without the use of these specific details. In other instances, well-known structures and processes are not described in detail to avoid obscuring the description of the present invention with unnecessary details. Therefore, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features disclosed in the present application.

[0029] To solve the problems in the prior art that the corresponding positioning disk 3 needs to be replaced and re-assembled for the processing of different products, this embodiment provides a tooling fixture. Refer to Figures 1 - 5 , including a fixture body 1, a clamping element 2, a positioning disk 3, and a connecting member 4;

[0030] The positioning disk 3 is provided on one end face of the fixture body 1. Both ends of the connecting member 4 are respectively inserted into a first through hole 31 and a second through hole 32 on the positioning disk 3. An air inlet hole 11 on the fixture body 1 is communicated with the first through hole 31. An air outlet hole 331 communicated with the second through hole 32 is provided on an end face positioning block 33 on the positioning disk 3, so that gas sequentially passes through the air inlet hole 11, the first through hole 31, the second through hole 32, and the air outlet hole 331 to detect the air pressure value between the end face positioning block 33 and the product joint surface. The clamping element 2 is provided on the fixture body 1 and acts above the product positioning surface, so that the end face positioning block 33 is attached to the product positioning surface without loosening. After the air pressure value is qualified, the product can be placed into a specified station for processing, and the product is unloaded after the fixture returns to the loading station; when different processed products need to be replaced, the positioning disk 3 is disassembled and a new positioning disk is replaced. The size of the positioning disk changes with the size of the product. Since the gas path is penetrated through the first through hole 31 and the second through hole 32, it will not be affected by the fixed air inlet hole 11 on the fixture body 1, realizing the flexibility of the fixture. Preferably, the air inlet hole 11 is connected to an airtightness detection device through an air pipe 5, and a first pipe joint 6 is provided on one side where the air pipe 5 is communicated with the air inlet hole 11; the connecting member 4 is preferably a hose, and second pipe joints 7 are provided at the communication positions between the hose and the first through hole 31 and the second through hole 32.

[0031] In the specific implementation process, referring to Figure 2 , to strengthen the airtightness, a first sealing washer 12 is provided on the fixture body 1, and the first sealing washer 12 is provided at one end of the air inlet hole 11 communicated with the positioning disk 3.

[0032] In the specific implementation process, for the smooth flow of gas, referring to Figure 2 、 Figure 4 、 Figure 5 , a first connecting air hole 34 with both ends respectively communicated with the air inlet hole 11 and the first through hole 31 is further opened on the positioning disk 3; a second connecting air hole 35 with both ends respectively communicated with the second through hole 32 and the air outlet hole 331 is further opened on the positioning disk 3. Correspondingly, a second sealing washer 36 is provided on the positioning disk 3, and the second sealing washer 36 is provided at one end of the second connecting air hole 35 communicated with the end face positioning block 33.

[0033] In the specific implementation process, referring to Figure 1 , the clamping element 2 is of a hinge type, and a pressing plate 21 on the clamping element 2 presses the product on the positioning disk 3.

[0034] It can be realized that: referring to Figure 1, in this embodiment, there are four clamping elements 2, the positioning disks 3 are two symmetrical arc-shaped structures, and two of the clamping elements 2 are symmetrically arranged on each positioning disk 3.

[0035] The present utility model is implemented as follows:

[0036] 1. Loading: Fit the positioning disk 3 onto the fixture body 1 so that the first connection hole communicates with the first through hole 31; then connect the two ends of the connecting piece 4 to the second pipe joint 7 respectively, insert them into the first through hole 31 and the second through hole 32, place the product on the positioning disk 3 and clamp and position it through the clamping element 2;

[0037] 2. Ventilation: Vent air into the fixture body 1 (the airtightness detection device can be turned on here), and judge whether the fit degree between the end face positioning block 33 and the product meets the requirements (that is, whether the gap between the two exceeds the standard) through the air pressure value;

[0038] 3. Continuously adjust the gas volume until the detection is qualified, and then put the fixture with the product into the designated station for processing;

[0039] 4. Unloading: After processing, the fixture returns to the loading station and unloads the material;

[0040] 5. When different products need to be replaced, repeat steps 1-3 until the ventilation meets the requirements, and then subsequent processing work can be carried out.

[0041] It should be noted that in the above embodiments, the descriptions of each embodiment have their own emphases. For the parts not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0042] Although the preferred embodiments of the present utility model have been described, those skilled in the art can make additional changes and modifications to these embodiments once they know the basic creative concept. Therefore, the appended claims are intended to be construed as including the preferred embodiments and all changes and modifications falling within the scope of the present utility model.

[0043] Obviously, those skilled in the art can make various changes and modifications to the present utility model without departing from the spirit and scope of the present utility model. Thus, if these modifications and variations of the present utility model fall within the scope of the claims of the present utility model and their equivalent technologies, the present utility model is also intended to include these modifications and variations.

Claims

1. A fixture, characterized in that: It comprises a clamp body (1), a clamping element (2), a positioning plate (3), and a connecting piece (4); The positioning plate (3) is arranged on an end surface of the clamp body (1), and the two ends of the connecting member (4) are respectively inserted into a first through hole (31) and a second through hole (32) on the positioning plate (3). The air inlet (11) on the clamp body (1) is connected to the first through hole (31), and the end surface positioning block (33) on the positioning plate (3) is provided with an air outlet (331) connected to the second through hole (32), so that gas passes through the air inlet (11), the first through hole (31), the second through hole (32), and the air outlet (331) in sequence to detect the air pressure value between the end surface positioning block (33) and the product positioning surface. The clamping element (2) is arranged on the clamp body (1) so that the end surface positioning block (33) and the product positioning surface are closely attached to each other and do not come loose.

2. A fixture according to claim 1, characterized in that: A first sealing gasket (12) is provided on the clamp body (1), and the first sealing gasket (12) is arranged on one end of the air inlet hole (11) that is connected to the positioning plate (3).

3. A fixture according to claim 1, characterized in that: The positioning plate (3) is also provided with a first connecting air hole (34) whose two ends are respectively connected to the air inlet hole (11) and the first through hole (31).

4. A fixture according to claim 3, characterized in that: The positioning plate (3) is also provided with a second connecting air hole (35) whose two ends are respectively connected to the second through hole (32) and the air outlet hole (331).

5. A fixture according to claim 4, characterized in that: A second sealing gasket (36) is provided on the positioning plate (3), and the second sealing gasket (36) is provided on one end of the second connecting air hole (35) that is in communication with the end surface positioning block (33).

6. A fixture according to claim 1, characterized in that: The air inlet hole (11) is connected to the air tightness detection device via a vent pipe (5).

7. A fixture according to claim 1, characterized in that: The clamping element (2) is of hinged type, and the pressing plate (21) on the clamping element (2) presses the product onto the positioning plate (3).

8. A fixture according to claim 1, characterized in that: The connecting piece (4) is a hose.