Ceramic tile edge grinding and polishing equipment
By designing a grinding and polishing equipment for ceramic tile production, the position deviation and processing error problems caused by the transfer of ceramic tile between processes are solved, the continuity and stability of the processing process are achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421874752.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the production of existing ceramic tiles, polishing and edge grinding processes are carried out separately, resulting in position deviations that are prone to processing errors when the ceramic tiles are transported between processes.
A tile edge polishing equipment is designed, using a hydraulic cylinder-driven fixed plate and linear guide rail system to make the grinding wheel and polishing wheel work simultaneously, reducing the transport and waiting of tiles between processes, and ensuring the stability and positioning of tiles during processing through structures such as pressing rollers and thread brushes.
It effectively reduces processing errors caused by the transfer of ceramic tiles between processes, improves the continuity and stability of ceramic tiles processing, simplifies the production process, reduces energy consumption and production costs, and improves overall efficiency.
Smart Images
Figure CN222903550U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tile processing, in particular to a tile edge grinding and polishing device. Background Art
[0002] Ceramic tiles are an acid- and alkali-resistant porcelain or stone building or decorative material made from refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing and sintering.
[0003] During the processing of ceramic tiles, in order to improve the beauty and durability of the tiles, the tiles need to be polished and edged. First, use an edge grinder to grind the edges of the tiles until they are smooth and flat, and then use a tile polisher to polish the surface of the tiles.
[0004] The existing polishing device and edge grinding device for tile production are processed separately. The tiles are transferred between the two processes, which easily leads to position deviation of the tiles after repositioning, resulting in errors in tile processing.
[0005] To this end, the utility model provides a tile edge grinding and polishing device. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes a ceramic tile edge grinding and polishing equipment, comprising a conveying frame; two hydraulic cylinders are fixedly connected to the side wall of the conveying frame; the two hydraulic cylinders are arranged oppositely; the output ends of the two hydraulic cylinders are fixedly connected to a fixed plate; the bottom of the fixed plate is fixedly connected to a first linear guide; the first linear guide is fixedly connected to one side of the fixed plate; two first motors are slidably connected to the middle of the first linear guide; the output end of the first motor is fixedly connected to a grinding wheel; the side wall of the fixed plate is fixedly connected to a second linear guide; the middle of the second linear guide is slidably connected to a second motor; the output end of the second motor is fixedly connected to a polishing wheel; through the above-mentioned structure, the grinding wheel and the polishing wheel can grind and polish the ceramic tiles at the same time, which can keep the ceramic tiles in a continuous and stable state during the processing, can reduce the additional transfer and waiting of the ceramic tiles between the two working procedures, and can effectively reduce the processing errors of the ceramic tiles caused by transfer and repositioning.
[0008] Preferably, two telescopic rods are fixedly connected to the bottom of the fixed plate; the two telescopic rods are arranged opposite to each other; two springs are fixedly connected to the bottom of the fixed plate; the two springs are fixedly connected to the outside of the corresponding telescopic rods; the ends of the telescopic rods are fixedly connected to fixed blocks; the ends of the springs are fixedly connected to the middle of the fixed blocks; the side walls of the two fixed blocks are rotatably connected to pressure rollers; through the above structure, the pressure rollers can tightly fix the tiles on the conveying rack, effectively reducing the problem of movement or deviation of the tiles during the polishing process.
[0009] Preferably, the side wall of the fixed block is fixedly connected to a support rod; the two side walls of the support rod are rotatably connected to a threaded brush; the threaded brush is arranged at the end position of the support rod; through the above structure, the threaded brush can penetrate into the tiny gaps on the surface of the tile and the tiny uneven surfaces generated during the polishing process, and effectively remove the polishing powder and dust impurities remaining after the tile is polished.
[0010] Preferably, two support plates are fixedly connected to the side walls of the conveying frame; the two support plates are arranged opposite to each other; a screw is threadedly connected in the middle of the support plate; two fixing rods are fixedly connected to the top of the conveying frame; an elastic plate is fixed in the middle of the two fixing rods; two through grooves are opened in the middle of the elastic plate; a plurality of rollers are rotatably connected in the middle of the through grooves; through the above-mentioned structure, the screw pushes the elastic plate to position tiles of different widths, can adapt to tiles of different widths, and can keep the tiles in the center position of the conveying through a plurality of rollers.
[0011] Preferably, a hose is fixedly connected to the top of the elastic plate; a plurality of nozzles are fixedly connected to the middle of the hose; the dust and tiny particles attached to the surface of the tile can be effectively removed by blowing air toward the surface of the tile by the plurality of nozzles through the above structure.
[0012] Preferably, two mesh plates are fixedly connected to the side wall of the conveying frame; the two mesh plates are arranged opposite to each other; the mesh plates are arranged in an arc shape; through the above-mentioned structural mesh plates, dust and impurities blown off the surface of the tiles can be collected, effectively preventing the dust and impurities from falling to the ground after being blown away.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The ceramic tile edge grinding and polishing equipment described in the utility model can grind and polish the ceramic tiles simultaneously by means of a grinding wheel and a polishing wheel, so that the ceramic tiles can maintain a continuous and stable state during the processing, can reduce the additional transfer and waiting of the ceramic tiles between the two working procedures, and can effectively reduce the processing errors caused by the transfer and repositioning of the ceramic tiles.
[0015] 2. The tile edge grinding and polishing equipment described in the utility model can tightly fix the tiles on the conveyor frame through the pressure roller, effectively reducing the problem of movement or deviation of the tiles during the polishing process, and can make the polishing wheel and the grinding wheel maintain stable contact with the tiles, effectively reducing the problem of uneven polishing and edge grinding due to changes in the position of the tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a three-dimensional diagram of a tile edge grinding and polishing device in the utility model;
[0018] Figure 2 It is a structural schematic diagram of the polishing wheel in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the pressure roller in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the roller in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the mesh plate of the utility model;
[0022] In the figure: 1. conveying frame; 11. hydraulic cylinder; 12. fixed plate; 13. first linear guide; 14. first motor; 15. grinding wheel; 16. second linear guide; 17. second motor; 18. polishing wheel; 2. telescopic rod; 21. spring; 22. fixed block; 23. pressure roller; 3. support rod; 31. threaded brush; 4. support plate; 41. screw; 42. fixed rod; 43. elastic plate; 44. through groove; 45. roller; 5. hose; 51. nozzle; 6. screen plate. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1 , Figure 2 , Figure 5As shown, a tile edge grinding and polishing device described in an embodiment of the utility model comprises a conveying frame 1; two hydraulic cylinders 11 are fixedly connected to the side wall of the conveying frame 1; the two hydraulic cylinders 11 are arranged oppositely; the output ends of the two hydraulic cylinders 11 are fixedly connected to a fixed plate 12; the bottom of the fixed plate 12 is fixedly connected to a first linear guide 13; the first linear guide 13 is fixedly connected to one side of the fixed plate 12; the middle of the first linear guide 13 is slidably connected to two first motors 14; the output end of the first motor 14 is fixedly connected to a grinding wheel 15; the side wall of the fixed plate 12 is fixedly connected to a second linear guide 16; the middle of the second linear guide 16 is slidably connected to a second motor 17; the output end of the second motor 17 is fixedly connected to a polishing wheel 18; when working, the tile to be polished is placed in the middle of the conveying frame 1, the tile is conveyed by the conveying frame 1, and after the hydraulic cylinder 11 is turned on, the hydraulic cylinder 11 is controlled to make the output end drive the fixed plate 12 to move downward, so that the second linear guide 16 contacts the surface of the tile, and the second linear guide 16 is controlled to make the second motor The machine 17 moves left and right, and at the same time, the second motor 17 is turned on to rotate the output end, and the polishing wheel 18 is rotated at high speed through the output end of the second motor 17 to polish the surface of the tile. At this time, the first linear guide 13 is controlled to move the two first motors 14 to the tile position, so that the two first motors 14 are fitted with both sides of the tile, and the first motor 14 is turned on to rotate the output end, and the grinding wheel 15 is rotated at high speed through the output end of the first motor 14, and the two sides of the tile are edged by the grinding wheel 15. The tile is edged and polished by the grinding wheel 15 and the polishing wheel 18 at the same time, which can keep the tile in a continuous and stable state during the processing, reduce the additional transfer and waiting of the tile between the two processes, effectively reduce the processing errors of the tile caused by transfer and repositioning, effectively make the tile size more accurate, effectively simplify the production process, reduce the number of equipment starts and stops and idling time, thereby effectively reducing energy consumption and production costs, and effectively improving the overall efficiency of the tile processing process.
[0025] like Figure 1 and Figure 3As shown, two telescopic rods 2 are fixedly connected to the bottom of the fixed plate 12; the two telescopic rods 2 are arranged opposite to each other; two springs 21 are fixedly connected to the bottom of the fixed plate 12; the two springs 21 are fixedly connected to the outside of the corresponding telescopic rods 2; the ends of the telescopic rods 2 are fixedly connected to the fixed blocks 22; the ends of the springs 21 are fixedly connected to the middle of the fixed blocks 22; the side walls of the two fixed blocks 22 are rotatably connected to the pressure rollers 23; during operation, when the fixed plate 12 moves downward, the pressure rollers 23 first contact with the surface of the tile, and in the process of the fixed plate 12 continuing to descend, the pressure rollers 23 under pressure are contracted through the two telescopic rods 2, so that the pressure rollers 23 always fits with the top of the tile, and the tile is pressed by the pressure roller 23 to fix the position of the tile. When the tile continues to move, the pressure roller 23 rotates, and the tile can be tightly fixed on the conveyor frame 1 through the pressure roller 23, which effectively reduces the problem of movement or deviation of the tile during the polishing process, and can make the polishing wheel 18 and the grinding wheel 15 maintain stable contact with the tile, effectively reduce the problem of uneven polishing and edge grinding due to changes in the position of the tile, can maintain the continuity and stability of the polishing and edge grinding of the tile, and effectively reduce the downtime time caused by the displacement of the tile position, thereby effectively improving the efficiency of tile processing.
[0026] like Figure 1 and Figure 3 As shown, the side wall of the fixed block 22 is fixedly connected to a support rod 3; the two side walls of the support rod 3 are rotatably connected to a threaded brush 31; the threaded brush 31 is arranged at the end position of the support rod 3; during operation, when the pressure roller 23 fits with the surface of the tile, the threaded brush 31 also fits with the surface of the tile, and when the tile is continuously moved and processed, the polished surface of the tile is cleaned by the threaded brush 31, and the threaded brush 31 can penetrate into the fine gaps on the surface of the tile and the tiny concave and convex surfaces generated during the polishing process, effectively remove the polishing powder and dust impurities remaining after the tile is polished, reduce the stubborn dirt attached to the surface of the tile, and the soft material of the threaded brush 31 can reduce scratches or wear on the surface of the tile while cleaning.
[0027] like Figure 1 , Figure 4 , Figure 5As shown, two support plates 4 are fixedly connected to the side walls of the conveying frame 1; the two support plates 4 are arranged opposite to each other; a screw 41 is threadedly connected in the middle of the support plate 4; two fixing rods 42 are fixedly connected to the top of the conveying frame 1; an elastic plate 43 is fixedly connected in the middle of the two fixing rods 42; two through grooves 44 are provided in the middle of the elastic plate 43; a plurality of rollers 45 are rotatably connected in the middle of the through groove 44; when working, the two screws 41 are screwed inwards, and in the process of the screws 41 continuously moving inwards, the ends of the screws 41 are in contact with the middle of the elastic plates 43, and the screws 41 are continuously screwed to bend the elastic plates 43 toward the tile conveying position, and the screws 41 are supported against the elastic plates through the width of the tiles. 43 is fixed at a certain curvature, and the ceramic tile is placed on the conveyor frame 1 for conveying. During the movement of the ceramic tile, it contacts with multiple rollers 45 when passing through two elastic plates 43, and the ceramic tile is positioned at the processing center position through the rollers 45. At the same time, multiple rollers 45 rotate as the ceramic tile moves. The elastic plate 43 is pushed by the screw 41 to position ceramic tiles of different widths, and can adapt to ceramic tiles of different widths. Multiple rollers 45 can keep the ceramic tile at the conveying center position, reducing the problem of uneven polishing of the ceramic tile due to deviation during transportation, and can effectively reduce the collision of the ceramic tile with objects caused by deviation during transportation, and reduce the problem of damage to the ceramic tile caused by collision.
[0028] like Figure 1 , Figure 4 , Figure 5 As shown, a hose 5 is fixedly connected to the top of the elastic plate 43; a plurality of nozzles 51 are fixedly connected to the middle of the hose 5; when working, one end of the hose 5 is connected to the air pump, and the air pump is used to deliver airflow to the inside of the hose 5, and the airflow is discharged to the plurality of nozzles 51 through the inside of the hose 5, and the airflow is discharged to the surface of the ceramic tile through the plurality of nozzles 51. Blowing air to the surface of the ceramic tile through the plurality of nozzles 51 can effectively remove dust and tiny particles attached to the surface of the ceramic tile, and can effectively reduce the problem of scratches or scratches on the surface of the ceramic tile caused by foreign particles during the polishing process, and can reduce the wear of the polishing wheel 18 caused by foreign particles and particles, and effectively increase the service life of the polishing wheel 18.
[0029] like Figure 1 and Figure 5 As shown, two mesh plates 6 are fixedly connected to the side wall of the conveying frame 1; the two mesh plates 6 are arranged opposite to each other; the mesh plates 6 are arranged in an arc shape; when working, when the airflow blows toward the tiles to blow away the dust on the surface, the mesh plates 6 capture the blown away dust and impurities, and the dust and impurities blown away from the surface of the tiles can be collected through the mesh plates 6, effectively preventing the dust and impurities from falling to the ground after being blown away, and can effectively collect the dust, reduce the dust and impurities scattered around, and effectively clean the dust and impurities in a centralized manner.
[0030] During operation, the tile to be polished is placed in the middle of the conveyor frame 1, and the tile is conveyed by the conveyor frame 1. After the hydraulic cylinder 11 is turned on, the hydraulic cylinder 11 is controlled to make the output end drive the fixed plate 12 to move downward, so that the second linear guide 16 contacts the surface of the tile, and the second linear guide 16 is controlled to make the second motor 17 move left and right. At the same time, the second motor 17 is turned on to make the output end rotate, and the polishing wheel 18 is rotated at a high speed through the output end of the second motor 17 to polish the surface of the tile. At this time, the first linear guide 13 is controlled to make the two first motors 17 move left and right. The machine 14 moves toward the tile position, so that the two first motors 14 are in contact with the two sides of the tile, the first motor 14 is turned on to rotate the output end, and the grinding wheel 15 is rotated at a high speed through the output end of the first motor 14, and the two sides of the tile are ground by the grinding wheel 15. When the fixed plate 12 moves downward, the pressure roller 23 first contacts the surface of the tile. During the continuous descent of the fixed plate 12, the pressure roller 23 is contracted by the two telescopic rods 2, so that the pressure roller 23 is always in contact with the top of the tile, and the tile is pressed by the pressure roller 23 to fix the position of the tile. When the tile is continuously moved, the pressing roller 23 rotates. When the pressing roller 23 is in contact with the tile surface, the threaded brush 31 is in contact with the tile surface at the same time. When the tile is continuously moved and processed, the tile grinding surface is cleaned by the threaded brush 31. The two screws 41 are twisted inward. During the process of the screws 41 continuously moving inward, the ends of the screws 41 are in contact with the middle of the elastic plate 43. The screws 41 are continuously twisted to bend the elastic plate 43 toward the tile conveying position. The screws 41 are fixed to a certain position against the elastic plate 43 by the width of the tile. Curvature, place the ceramic tile on the conveyor frame 1 for conveying, when the ceramic tile moves, it contacts with multiple rollers 45 when passing through two elastic plates 43, and the ceramic tile is positioned at the processing center by the rollers 45. At the same time, multiple rollers 45 rotate as the ceramic tile moves, and one end of the hose 5 is connected to the air pump, and the air pump conveys air flow into the hose 5, and the air flow is discharged to multiple nozzles 51 through the hose 5, and the air flow is discharged to the surface of the ceramic tile through the multiple nozzles 51. When the air flow blows toward the ceramic tile to disperse the surface dust, the dust and impurities blown away are captured by the mesh plate 6.
[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tile edge grinding and polishing device, comprising a conveyor frame (1); characterized in that: Two hydraulic cylinders (11), the two hydraulic cylinders (11) are respectively fixed to the side walls of the conveying frame (1), and the two hydraulic cylinders (11) are arranged opposite to each other; A fixed plate (12), the fixed plate (12) being fixedly connected to the output ends of the two hydraulic cylinders (11); a first linear guide rail (13) being fixedly connected to the bottom of the fixed plate (12); the first linear guide rail (13) being fixedly connected to one side of the fixed plate (12); two first motors (14) being slidably connected to the middle of the first linear guide rail (13); a second linear guide rail (16) being fixedly connected to the side wall of the fixed plate (12); a second motor (17) being slidably connected to the middle of the second linear guide rail (16); Wherein, a grinding wheel (15) is fixedly connected to the output end of the first motor (14); and a polishing wheel (18) is fixedly connected to the output end of the second motor (17).
2. A tile edge grinding and polishing device according to claim 1, characterized in that: Two telescopic rods (2) are fixedly connected to the bottom of the fixed plate (12); the two telescopic rods (2) are arranged opposite to each other; two springs (21) are fixedly connected to the bottom of the fixed plate (12); the two springs (21) are fixedly connected to the outside of the corresponding telescopic rods (2); the ends of the telescopic rods (2) are fixedly connected to fixed blocks (22); the ends of the springs (21) are fixedly connected to the middle of the fixed blocks (22); and the side walls of the two fixed blocks (22) are rotatably connected to pressure rollers (23).
3. A tile edge grinding and polishing device according to claim 2, characterized in that: The side wall of the fixed block (22) is fixedly connected to a support rod (3); the side walls of the two support rods (3) are rotatably connected to threaded brushes (31); the threaded brushes (31) are arranged at the end positions of the support rods (3).
4. The ceramic tile edge grinding and polishing device according to claim 3, characterized in that: The side wall of the conveying frame (1) is fixedly connected to two support plates (4); the two support plates (4) are arranged opposite to each other; a screw rod (41) is threadedly connected in the middle of the support plate (4); two fixing rods (42) are fixedly connected to the top of the conveying frame (1); an elastic plate (43) is fixedly connected in the middle of the two fixing rods (42); two through grooves (44) are provided in the middle of the elastic plate (43); and a plurality of rollers (45) are rotatably connected in the middle of the through grooves (44).
5. The ceramic tile edge grinding and polishing device according to claim 4, characterized in that: A hose (5) is fixedly connected to the top of the elastic plate (43); and a plurality of spray heads (51) are fixedly connected to the middle of the hose (5).
6. A tile edge grinding and polishing device according to claim 5, characterized in that: Two mesh plates (6) are fixedly connected to the side wall of the conveying frame (1); the two mesh plates (6) are arranged opposite to each other; and the mesh plates (6) are arranged in an arc shape.