Sponge sand
By adding a water lock cloth in the substrate layer of the sponge sand and a metal mesh layer between the substrate layer and the frosted layer, the problem of poor water locking properties of the sponge sand is solved, the retention performance of the polishing liquid and the service life of the sponge sand are improved, and the polishing effect of the workpiece is improved.
Patent Information
- Application Number
- CN202421955323.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing sponge sand has poor water locking properties, which causes the polishing liquid to flow out quickly after entering the sponge sand, and the utilization rate is not high.
A water lock cloth is added in the substrate layer of the sponge sand, and a metal mesh layer is added between the substrate layer and the matte layer. The metal mesh layer covers at least the upper and lower surfaces of the substrate layer, and the matte layer covers the metal mesh layer and is provided with bumps protruding in the direction away from the substrate layer.
By enhancing the water locking performance of the substrate layer, improving the retention performance of the polishing liquid, extending the service life of sponge sand, reducing the storage of waste chips and particulate matter, and improving the polishing effect of the workpiece.
Smart Images

Figure CN222903686U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge sand, and more specifically to sponge sand with good water absorption performance. Background Art
[0002] Sponge sand is often used to grind the surfaces of metals, woods, etc. to make them smooth and shiny. The existing sponge sand blocks are formed by implanting a grinding sand layer on the sponge. The water absorption of sponge sand mainly comes from the porous structure of the sponge, and it is relatively easy for liquid to enter and exit the sponge. Therefore, there is a problem that the water locking property of sponge sand is not good, that is, after the polishing liquid enters the sponge sand, it will also flow out quickly, resulting in low utilization rate of the polishing liquid. Content of the Utility Model
[0003] In view of this, the utility model provides a sponge sand with good water absorption performance.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme: sponge sand, including:
[0005] A base material layer with a water locking cloth arranged inside;
[0006] A metal mesh layer covering at least the upper surface and the lower surface of the base material layer;
[0007] A grinding sand layer covering on the metal mesh layer and corresponding to the upper surface and the lower surface of the base material layer;
[0008] The grinding sand layer is provided with convex blocks protruding away from the base material layer.
[0009] As a preferred scheme of the utility model, the base material layer is any one of TPU, PE, PET, EVA or cloth base.
[0010] As a preferred scheme of the utility model, the base material layer is a sponge body.
[0011] As a preferred scheme of the utility model, the water locking cloth is made of high water absorption fibers, and at least two layers of water locking cloth are arranged in the base material layer.
[0012] As a preferred scheme of the utility model, at least two chambers are arranged in the base material layer, and the two chambers communicate with the side surface of the base material layer; the water locking cloth is filled in the chambers.
[0013] As a preferred scheme of the utility model, the base material layer and the water locking cloth are fixed by hot pressing or by glue.
[0014] As a preferred scheme of the utility model, the metal mesh layer is arranged in multiple layers, and the mesh size of each metal mesh layer from the inside to the outside shows a gradually decreasing structural distribution.
[0015] As a preferred solution of the present utility model, the metal mesh layer and the base material layer are fixed by gluing;
[0016] The matte layer and the metal mesh layer and the base material layer are fixed by gluing.
[0017] As a preferred solution of the present utility model, the metal mesh layer extends to the side of the base material layer.
[0018] As a preferred solution of the present utility model, the convex blocks are arranged in a triangular or rectangular shape; the corners of the convex blocks are provided with R corners.
[0019] From the above technical solutions, it can be seen that compared with the prior art, the present utility model has the following beneficial technical effects:
[0020] 1. The present utility model is provided with a water-locking cloth in the base material layer, which can better enhance the water-locking performance of the base material layer, can better absorb the polishing liquid during use, has better retention performance for the polishing liquid, and is beneficial to improving the polishing effect on the workpiece;
[0021] 2. The present utility model is provided with a metal mesh layer between the base material layer and the matte layer. The metal mesh layer can enhance the service life of the sponge abrasive, and at the same time can reduce the waste chips, particulate matters, etc. being stored in the base material layer to a certain extent, and enhance the product life;
[0022] 3. The present utility model is provided with equilateral triangular protrusions on the matte layer, and the R-corner polished product will not cause scratches, making the product glossier;
[0023] 4. The thickness of the matte layer of the present utility model is between 0.1 - 1 mm, and the service life of the sponge abrasive is increased by about 10 times. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.
[0025] Figure 1 It is a schematic structural diagram of the sponge abrasive of the present utility model;
[0026] Figure 2 It is a schematic top view of the first structural mode of the sponge abrasive of the present utility model;
[0027] Figure 3 It is a schematic top view of the second structural mode of the sponge abrasive of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only showing the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention.
[0029] In the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application. In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more.
[0030] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0031] Sponge sand, please refer to Figures 1-3 As shown, it includes: a base material layer 100, a metal mesh layer 200, and an abrasive layer 300.
[0032] The metal mesh layer 200 covers at least the upper surface and the lower surface of the base material layer 100, and the abrasive layer 300 covers the metal mesh layer 200 and corresponds to the upper surface and the lower surface of the base material layer 100.
[0033] In this embodiment, the shape of the base material layer 100 is designed as a three-dimensional rectangle.
[0034] A water-locking cloth 110 is provided inside the base material layer 100, and the water-locking cloth 110 is made of high-absorbency fibers. Specifically, two chambers are provided inside the base material layer 100, and the two chambers are distributed vertically as shown in the Figure 1 direction, and the two chambers are at least connected to one side of the base material layer 100; the water-locking cloth 110 is filled in the two chambers; that is, two layers of water-locking cloth 110 are provided inside the base material layer 100, and the two layers of water-locking cloth 110 are separated from each other.
[0035] The water-locking cloth 110 is mainly used to increase the water-locking performance of the base material layer 100, and the spaced arrangement of the water-locking cloth 110 is to make the locking performance of the base material layer 100 more uniform.
[0036] Further, the base material layer 100 and the water-locking cloth 110 are fixed by hot pressing or by glue, so that when the base material layer 100 is extruded and deformed, the water-locking cloth 110 is still stably installed in the base material layer 100, preventing the water-locking cloth 110 from shifting or falling out of the chamber.
[0037] The metal mesh layer 200 covers at least the upper surface and the lower surface of the base material layer 100. The metal mesh layer 200 enhances the durability of the base material layer 100 and extends the service life of the base material layer 100;
[0038] Further, the metal mesh layer 200 is arranged in multiple layers, and the mesh size on each metal mesh layer from the inside to the outside is distributed in a gradually decreasing structure, which can reduce the entry of dirt or particulate matter into the base material layer 100 and reduce the accumulation of dirt in the base material layer 100.
[0039] Optionally, the metal mesh layer 200 can also extend to the side surface of the base material layer 100;
[0040] Further, the metal mesh layer 200 and the base material layer 100 are fixed by gluing.
[0041] The matte layer 300 covers the metal mesh layer 200 and corresponds to the upper surface and the lower surface of the base material layer 100; the matte layer 300 is provided with bumps 310 protruding away from the base material layer 100, which can enhance its polishing performance.
[0042] In one embodiment, as Figure 2 shown, the bump 310 is rectangular;
[0043] In one embodiment, as Figure 3 shown, the bump 310 is triangular.
[0044] Whether it is rectangular or triangular, the corners of the bump 310 are set as R corners, that is, they have arcs. If it is triangular, the three corners of the triangle are arc-shaped corners. If it is rectangular, the four corners of the rectangle are arc-shaped corners. The R-corner polished product will not cause scratches and make the product glossier.
[0045] The matte layer 300 and the metal mesh layer 200, the base material layer 100 are fixed by gluing.
[0046] In one embodiment, the base material layer 100 is any one of TPU, PE, PET, EVA or cloth base.
[0047] In one embodiment, the substrate layer is a sponge body.
[0048] During use, when the sponge abrasive is used to polish a workpiece, the abrasive layer 300 polishes the surface of the workpiece. The substrate layer 100 and the water-locking cloth 110 can better absorb the polishing liquid and have better retention performance for the polishing liquid, which is beneficial to improving the polishing effect on the workpiece. For the waste chips, particles, etc. generated during the polishing process, due to the blocking effect of the metal mesh, the waste chips, particles, etc. are reduced from being collected in the sponge body 100.
[0049] The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. Sponge sand, characterized by: include: The base material layer has a water-locking cloth arranged inside; A metal mesh layer at least covers the upper surface and the lower surface of the substrate layer; A frosted layer, covering the metal mesh layer and correspondingly located on the upper surface and the lower surface of the substrate layer; The frosted layer is provided with a protrusion protruding in a direction away from the substrate layer.
2. The sponge sand according to claim 1, characterized in that: The substrate layer is any one of TPU, PE, PET, EVA or cloth.
3. The sponge sand according to claim 1, characterized in that: The substrate layer is a sponge.
4. The sponge sand according to claim 2 or 3, characterized in that: The water-locking cloth is made of highly absorbent fiber, and at least two layers of the water-locking cloth are arranged in the base material layer.
5. The sponge sand according to claim 4, characterized in that: At least two chambers are arranged in the base material layer, and the two chambers are connected to the side of the base material layer; the water-locking cloth is filled in the chamber.
6. The sponge sand according to claim 4, characterized in that: The base material layer and the water-locking cloth are fixed by heat pressing or gluing.
7. The sponge sand according to claim 1, characterized in that: The metal mesh layer is arranged in multiple layers, and the mesh size on each metal mesh layer is distributed in a structure that gradually decreases from the inside to the outside.
8. The sponge sand according to claim 5, characterized in that: The metal mesh layer and the substrate layer are fixed by gluing; The frosted layer is fixed to the metal mesh layer and the substrate layer by gluing.
9. The sponge sand according to claim 5, characterized in that: The metal mesh layer extends to the side of the substrate layer.
10. The sponge sand according to claim 4, characterized in that: The protrusions are arranged in a triangular or rectangular shape; the corners of the protrusions are arranged in an R angle.