Thermal forming mechanism for pillow inner production
By designing a thermoforming mechanism for pillow core production, using the combination of conveyor belt and hot air components, the problems of low pillow core forming efficiency and high labor cost in the prior art are solved, and efficient and low-cost pillow core forming is achieved.
Patent Information
- Application Number
- CN202421947202.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing pillow core production methods rely on manual placement of cotton bat into the mold and hot-pressing process, resulting in low molding efficiency and high labor costs.
A thermoforming mechanism for pillow core production is designed, including an upper conveyor belt and a lower conveyor belt. The hot air is supplied to the inside of the hot air box through the hot air component, and the cotton bat is hot-pressed by the extrusion of the upper conveyor belt and the lower conveyor belt.
It improves the efficiency of pillow core forming, reduces labor costs, and is more efficient and economical than manual hot pressing molding.
Smart Images

Figure CN222904675U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pillow core production, in particular to a hot forming mechanism for pillow core production. Background Technique
[0002] A pillow core is used in conjunction with a pillowcase, and the pillowcase is sold together with the bed four-piece set. Therefore, most pillow cores on the market are sold in independent packages. For the pillow core packaging with a large demand, a non-woven bag is used to hold the pillow core and then sealed.
[0003] The existing pillow core production method is to manually put cotton wadding into a mold for hot pressing. Therefore, the hot pressing efficiency is low, and the labor cost is high at the same time. Content of the Utility Model
[0004] The purpose of the utility model is to overcome the above technical deficiencies, and propose a hot forming mechanism for pillow core production to solve the technical problems in the background technique.
[0005] Furthermore, left and right guide plates are respectively arranged on the left and right sides between the upper conveyor belt and the lower conveyor belt. The gap between the front ends of the left guide plate and the right guide plate gradually decreases along the front-to-back direction, and the gap between the rear ends of the left guide plate and the right guide plate is equal along the front-to-back direction.
[0006] Furthermore, the hot air assembly includes a heating device and a blower. The heating device is installed inside the upper conveyor belt, and the exhaust duct of the blower is communicated with the heating device.
[0007] Furthermore, the intake duct of the blower is arranged inside the lower conveyor belt.
[0008] Furthermore, the heating device includes a heating box installed inside the upper conveyor belt. The heating box is communicated with the exhaust duct of the blower. Electric heating tubes are installed inside the heating box, and first air vents are arranged at the bottom of the heating box.
[0009] Furthermore, second air vents are arranged on the upper conveyor belt; third air vents are arranged on the lower conveyor belt.
[0010] The beneficial effects of the utility model include: The utility model provides a hot forming mechanism for pillow core production. Cotton wadding can enter between the front ends of the lower conveyor belt and the lower conveyor belt. When the cotton wadding is conveyed from between the front ends of the upper conveyor belt and the lower conveyor belt to between the rear ends of the upper conveyor belt and the lower conveyor belt, the upper conveyor belt and the lower conveyor belt can extrude the cotton wadding. At the same time, hot air can be supplied into the hot air box through the hot air assembly, so that the cotton wadding can be hot pressed into shape. Compared with the existing method of manually putting cotton wadding into a mold for hot pressing, the forming efficiency is high, and the labor cost is low at the same time. Description of the Drawings
[0011] Figure 1 It is a schematic structural diagram of a hot forming mechanism for pillow core production according to an embodiment of the present utility model;
[0012] Figure 2 It is a sectional view of a hot forming mechanism for pillow core production according to an embodiment of the present utility model;
[0013] In the figure: 1, hot air box; 2, hot air assembly; 21, heating device; 22, fan; 211, heating box; 2111, first ventilation hole; 212, electric heating tube; 3, upper conveyor belt; 31, second ventilation hole; 4, lower conveyor belt; 41, third ventilation hole; 5, left guide plate; 6, right guide plate. Specific implementation manners
[0014] In order to make the purpose, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0015] The embodiment of the present utility model provides a hot forming mechanism for pillow core production, including a hot air box 1 and a hot air assembly 2 for supplying hot air into the hot air box 1. Feeding ports and discharging ports are respectively arranged on the front and rear sides of the hot air box 1. An upper conveyor belt 3 and a lower conveyor belt 4 are respectively installed above and below the inside of the hot air box 1. The bottom of the front end of the upper conveyor belt 3 is inclined downward along the front-to-rear direction. The bottom of the rear end of the upper conveyor belt 3 and the lower conveyor belt 4 are horizontally arranged, so that the gap size between the front ends of the upper conveyor belt 3 and the lower conveyor belt 4 gradually decreases along the front-to-rear direction. At the same time, the gap size between the rear ends of the upper conveyor belt 3 and the lower conveyor belt 4 is equal along the front-to-rear direction. The cotton wadding can enter from between the front ends of the lower conveyor belt 3 and the lower conveyor belt 4. When the cotton wadding is conveyed from between the front ends of the upper conveyor belt 3 and the lower conveyor belt 4 to between the rear ends of the upper conveyor belt 3 and the lower conveyor belt 4, the upper conveyor belt 3 and the lower conveyor belt 4 can extrude the cotton wadding. At the same time, the hot air assembly 2 can supply hot air into the hot air box 1, so that the cotton wadding can be hot pressed into shape. Compared with the existing method of manually putting the cotton wadding into the mold for hot pressing, the forming efficiency is high and the labor cost is low at the same time.
[0016] In this embodiment, a left guide plate 5 and a right guide plate 6 are respectively arranged on the left and right sides between the upper conveyor belt 3 and the lower conveyor belt 4. The gap size between the front ends of the left guide plate 5 and the right guide plate 6 gradually decreases along the front-to-rear direction. The gap size between the rear ends of the left guide plate 5 and the right guide plate 6 is equal along the front-to-rear direction, so as to hot press the cotton wadding into a certain width.
[0017] It should be noted that the distance between the upper conveyor belt 3 and the lower conveyor belt 4 is adjustable, and the distance between the left guide plate 5 and the right guide plate 6 is adjustable. Therefore, the thickness and width of the cotton wadding can be adjusted.
[0018] In this embodiment, the hot air assembly 2 includes a heating device 21 and a blower 22. The heating device 21 is installed inside the upper conveyor belt 3. The exhaust duct of the blower 22 is communicated with the heating device 21. The air blown out by the blower 22 can enter the heating device 21. At the same time, the upper conveyor belt 3 is provided with second ventilation holes 31. The hot air can pass through the upper conveyor belt 3 and enter between the upper conveyor belt 3 and the lower conveyor belt 4 to heat and shape the cotton wadding. At the same time, the intake duct of the blower 22 is arranged inside the lower conveyor belt 4. The lower conveyor belt 4 is provided with third ventilation holes 41. The hot air between the upper conveyor belt 3 and the lower conveyor belt 4 can pass through the lower conveyor belt 4 and enter the inside of the lower conveyor belt 4. The hot air inside the lower conveyor belt 4 can flow back to the blower 22 through the intake duct of the blower 22. The heating effect is good, and at the same time, it can also make the hot air circulate, saving energy and protecting the environment.
[0019] Specific principle: During use, the cotton wadding can enter between the front ends of the lower conveyor belt 3 and the lower conveyor belt 4. When the cotton wadding is conveyed from between the front ends of the upper conveyor belt 3 and the lower conveyor belt 4 to between the rear ends of the upper conveyor belt 3 and the lower conveyor belt 4, the upper conveyor belt 3 and the lower conveyor belt 4 can squeeze the upper and lower sides of the cotton, and the left guide plate 5 and the right guide plate 6 can squeeze the left and right sides of the cotton wadding. At the same time, the hot air assembly 2 can supply hot air into the hot air box 1, so as to hot-press and form the cotton wadding.
[0020] The specific implementation manners of the present utility model described above do not constitute a limitation to the protection scope of the present utility model. Any other corresponding changes and deformations made according to the technical concept of the present utility model shall be included in the protection scope of the claims of the present utility model.
Claims
1. A thermoforming mechanism for pillow core production, characterized in that: The invention comprises a hot air box (1) and a hot air assembly (2) for supplying hot air to the inside of the hot air box (1), wherein a feed port and a discharge port are respectively arranged on the front and rear sides of the hot air box (1), and an upper conveyor belt (3) and a lower conveyor belt (4) are respectively installed on the upper and lower sides of the inside of the hot air box (1), wherein the front end bottom of the upper conveyor belt (3) is arranged to be inclined downward in the direction from front to rear, and the rear end bottom of the upper conveyor belt (3) and the top of the lower conveyor belt (4) are arranged horizontally, so that the gap size between the front end of the upper conveyor belt (3) and the front end of the lower conveyor belt (4) gradually decreases in the direction from front to rear, and at the same time, the gap size between the rear end of the upper conveyor belt (3) and the rear end of the lower conveyor belt (4) is equal in the direction from front to rear.
2. A thermoforming mechanism for pillow core production according to claim 1, characterized in that: A left guide plate (5) and a right guide plate (6) are respectively provided on the left and right sides between the upper conveyor belt (3) and the lower conveyor belt (4); the gap between the front end of the left guide plate (5) and the front end of the right guide plate (6) gradually decreases in the direction from front to rear, and the gap between the rear end of the left guide plate (5) and the rear end of the right guide plate (6) is equal in the direction from front to rear.
3. A thermoforming mechanism for pillow core production according to claim 1, characterized in that: The hot air assembly (2) comprises a heating device (21) and a fan (22); the heating device (21) is installed inside the upper conveyor belt (3); and the exhaust pipe of the fan (22) is connected to the heating device (21).
4. A thermoforming mechanism for pillow core production according to claim 3, characterized in that: The air inlet pipe of the fan (22) is arranged inside the lower conveyor belt (4).
5. A thermoforming mechanism for pillow core production according to claim 3, characterized in that: The heating device (21) comprises a heating box (211) installed inside the upper conveyor belt (3); the heating box (211) is connected to the exhaust pipe of the fan (22); an electric heating pipe (212) is installed inside the heating box (211); and a first air vent (2111) is provided at the bottom of the heating box (211).
6. A thermoforming mechanism for pillow core production according to claim 1, characterized in that: The upper conveyor belt (3) is provided with a second air vent (31); and the lower conveyor belt (4) is provided with a third air vent (41).