Film covering device for prepreg production

By designing the removal mechanism and filtering components in the prepreg production coating device, the problem of sticky glue on the surface of the cutting sheet affecting material cutting is solved, efficient cleaning and water recycling are achieved, and cutting effect and resource utilization efficiency are improved.

CN222904903UActive Publication Date: 2025-05-27ANHUI ZIYANG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421579438.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-27
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When the existing prepreg production and coating device cuts off the uncovered material after coating, the surface of the cutting sheet is prone to stick glue, causing the sticky glue to adhere to dust impurities and cutting debris, affecting the cutting effect of subsequent materials.

Method used

A coating device is designed, including a culling mechanism and a filter assembly. The removal mechanism cleans the glue and impurities on the surface of the cutting roller through a combination of arc plate, spray head and scraper. The filter assembly uses filter plates, filter mesh and sponge plates to separate and recover liquid water, achieving effective cleaning of glue and recycling of water.

Benefits of technology

By removing the cleaning mechanism and recycling of filter components, the glue and impurities on the surface of the cutting sheet are effectively cleaned, which improves the effect and efficiency of subsequent material cutting, and at the same time realizes the recycling of liquid water, reducing pollution and resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laminating device for prepreg production, which comprises a cutting roller, a rejecting mechanism is arranged outside the cutting roller, the rejecting mechanism comprises an arc plate, the arc plate is arranged outside the cutting roller, an inner cavity is formed in a body of the arc plate, a rotating groove is formed in the outer surface of the arc plate, and the inner cavity is communicated with the rotating groove. An inner cavity is formed in the inner side of the rotating groove, the interior of the inner cavity is communicated with the interior of the rotating groove, the outer surface of the cutting roller is movably connected with the interior of the rotating groove and the interior of the inner cavity, a sponge plate is arranged in the inner cavity, the interior of the inner cavity is communicated with two sets of spray heads, and the ends of the two sets of spray heads are communicated with fixing pipes. The problems that when an existing prepreg production film covering device is used, glue water is prone to being attached to the surface of a cutting piece due to the fact that the non-film-covered material after gluing is cut off through the cutting piece, dust, impurities and cutting chippings are prone to being attached to the adhesive water, and the subsequent material cutting effect is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of prepreg production, in particular to a film laminating device for prepreg production. Background Art

[0002] The existing film laminating device completes film laminating by laminating and pressing films of the same size with prepreg raw materials. Since there is no guidance, the film is prone to displacement during the film laminating process. A film laminating device for the production of photocuring prepreg sheets with the application number CN202222364197.X includes a feeding roller, a glue coating roller group, a first pressing roller group and a winding roller. The structure is simple. During the film laminating process, a guiding box and a cutting roller are added, improving the fault tolerance of film laminating and enabling the film laminating process to be carried out more quickly and effectively. Through the inclined guiding box, physical support is provided for the light and low-strength film at the front end of film laminating, enabling the film to maintain a certain shape and positional relationship before film laminating.

[0003] Although the device has the above advantages, in the actual use process, the unlaminated part of the material is cut and removed by a cutting piece. Since the material has been coated with glue before film laminating, when the cutting piece cuts the material, the surface of the cutting piece will stick with glue, which affects the cutting effect of the cutting piece. Moreover, the glue is prone to adhering to dust impurities and cutting debris, further affecting the cutting effect of the material. Therefore, it is necessary to solve the problems still existing in the above device. Summary of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a film laminating device for prepreg production, which solves the problem that when the existing film laminating device for prepreg production is used, since the unlaminated material after coating with glue is cut by a cutting piece, the surface of the cutting piece is prone to sticking with glue, and the sticking glue is prone to adhering to dust impurities and cutting debris, thus affecting the cutting effect of the subsequent material.

[0005] To achieve the above objectives, the utility model is realized through the following technical solutions: A film laminating device for prepreg production includes a cutting roller, and a removing mechanism is arranged outside the cutting roller. The removing mechanism includes an arc plate, the arc plate is arranged outside the cutting roller, a cavity is formed in the body of the arc plate, a rotating groove is formed on the outer surface of the arc plate, the inside of the cavity is communicated with the inside of the rotating groove, the outer surface of the cutting roller is movably connected with the inside of the rotating groove and the cavity respectively, a sponge plate is arranged inside the cavity, two groups of nozzles are communicated with the inside of the cavity, the ends of the two groups of nozzles are communicated with a fixed pipe, one end of the fixed pipe is fixedly connected through the body of the arc plate and extends to the outside of the arc plate, a scraping plate is fixedly connected inside the cavity, and a connecting groove is formed on the outer surface of the scraping plate, and the inside of the connecting groove is fixedly connected with the outer surface of the cutting roller.

[0006] Preferably, a filtering component is arranged outside the sponge plate. The filtering component includes a pressing plate, and the outer surface of the pressing plate is fixedly connected to the outer surface of the sponge plate and the inside of the inner cavity respectively.

[0007] Preferably, a filter screen is arranged below the pressing plate. The outer surface of the filter screen is fixedly connected to the outer surface of the sponge plate, and the outer surface of the filter screen is movably connected to the inside of the inner cavity and the outer surface of the cutting roller respectively.

[0008] Preferably, a top plate is movably connected to the outer surface of the filter screen, and a filter plate is movably connected to the outer surface of the top plate.

[0009] Preferably, a driving motor is fixedly connected to the outer surface of the top plate, and the outer surface of the driving motor is fixedly connected to the inside of the inner cavity.

[0010] Preferably, a spring rod is fixedly connected to the outer surface of the filter plate, and the outer surface of the spring rod is fixedly connected to the inside of the inner cavity.

[0011] Beneficial effects

[0012] The utility model provides a film covering device for prepreg production. Compared with the prior art, the following beneficial effects are achieved:

[0013] (1) By arranging a rejection mechanism, after the cutting roller rotates into the inner cavity, the two groups of nozzles are used to burn and clean the surface of the cutting roller respectively, and then through the action of the scraping plate, the combustion waste chips can be scraped off, so that the glue and impurities on the surface of the cutting roller can be cleaned, avoiding affecting the cutting effect of the subsequent materials.

[0014] (2) By arranging a filtering component, the filter plate can separate the combustion waste chips and liquid water. At the same time, the top plate pushes the filter plate and the filter screen to move, and the filtering effect and efficiency of the liquid water are improved through vibration. Moreover, the sponge plate is dehydrated by the extrusion of the filter screen, so that the recycling of the liquid water can be realized for convenient recycling. Description of the drawings

[0015] Figure 1 is a three-dimensional external structure diagram of the cutting roller of the utility model;

[0016] Figure 2 is a three-dimensional internal structure diagram of the arc plate of the utility model;

[0017] Figure 3 is a three-dimensional external structure diagram of the pressing plate of the utility model.

[0018] In the figure: 1, cutting roller; 2, arc plate; 3, inner cavity; 4, rotating groove; 5, sponge plate; 6, filtering component; 61, pressing plate; 62, filter screen; 63, top plate; 64, filter plate; 65, driving motor; 66, spring rod; 7, spray head; 8, fixed pipe; 9, scraping plate; 10, connecting groove. Detailed implementation manner

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1 - 3 , the present invention provides a technical solution: a film coating device for prepreg production:

[0021] Embodiment 1:

[0022] It includes a cutting roller 1. The cutting roller 1 is composed of an existing main roller body and cutting blades. An elimination mechanism is arranged outside the cutting roller 1. The elimination mechanism includes an arc plate 2. The arc plate 2 is made of a material with compressive resistance, wear resistance and high-temperature corrosion resistance, and is fixed on the external equipment at the same time. The arc plate 2 is arranged outside the cutting roller 1. An inner cavity 3 is opened in the body of the arc plate 2. The inside of the inner cavity 3 is connected to an external liquid water source through a pipeline. A rotating groove 4 is opened on the outer surface of the arc plate 2. The rotating groove 4 is divided into left and right sides. The inner width dimension of the side for the cutting blade to enter is larger than the outer width dimension of the cutting blade, so that the cutting blade can carry glue and impurities into the inside of the inner cavity 3. The inside of the inner cavity 3 is connected to the inside of the rotating groove 4. The outer surface of the cutting roller 1 is movably connected to the inside of the rotating groove 4 and the inner cavity 3 respectively. A sponge plate 5 is arranged inside the inner cavity 3. The sponge plate 5 can adsorb and collect the cleaned liquid water to prevent the liquid water from adhering to the cutting blade and affecting the cutting effect. Two groups of spray heads 7 are connected to the inside of the inner cavity 3. Each group of spray heads 7 has two left and right ones, which respectively process both sides of the cutting blade. And an electronic ignition device is arranged outside a group of spray heads 7 for burning to ignite the gas. The ends of the two groups of spray heads 7 are connected to a fixed pipe 8. The two groups of fixed pipes 8 are respectively connected to an external liquid water source and a gas pipeline. One end of the fixed pipe 8 is fixedly connected through the body of the arc plate 2 and extends to the outside of the arc plate 2. A scraping plate 9 is fixedly connected inside the inner cavity 3. The scraping plate 9 is made of a material with compressive resistance, wear resistance and high-temperature corrosion resistance. A connecting groove 10 is opened on the outer surface of the scraping plate 9. The inside of the connecting groove 10 is fixedly connected to the outer surface of the cutting roller 1.

[0023] By setting up a removal mechanism, after the cutting roller 1 rotates into the inner cavity 3, the surfaces of the cutting roller 1 are burned and cleaned respectively by two groups of spray heads 7, and then under the action of the scraper 9, the combustion waste chips can be scraped off, so that the glue and impurities on the surface of the cutting roller 1 can be cleaned, avoiding affecting the cutting effect of subsequent materials.

[0024] Embodiment 2:

[0025] A filtering component 6 is arranged outside the sponge board 5. The filtering component 6 includes a pressing plate 61 which is made of a material with compressive resistance, high temperature and corrosion resistance. The outer surface of the pressing plate 61 is fixedly connected with the outer surface of the sponge board 5 and the inside of the inner cavity 3 respectively. A filter screen 62 is arranged below the pressing plate 61. The filter screen 62 is made of a material with compressive resistance and wear resistance. The dehydration of the sponge board 5 is facilitated through the filter holes. The outer surface of the filter screen 62 is fixedly connected with the outer surface of the sponge board 5. The outer surface of the filter screen 62 is movably connected with the inside of the inner cavity 3 and the outer surface of the cutting roller 1 respectively. A top plate 63 is movably connected to the outer surface of the filter screen 62. The top plate 63 is made of a material with compressive resistance and wear resistance, and chamfers are arranged on both sides to reduce the contact wear. A filter plate 64 is movably connected to the outer surface of the top plate 63. The filter holes of the filter plate 64 can filter the combustion ashes to realize the recycling of liquid water. A driving motor 65 is fixedly connected to the outer surface of the top plate 63. The driving motor 65 is electrically connected with an external control circuit and waterproof measures are arranged on the surface. The outer surface of the driving motor 65 is fixedly connected with the inside of the inner cavity 3. A spring rod 66 is fixedly connected to the outer surface of the filter plate 64. The spring rod 66 is made of a material with compressive resistance, anti-fatigue, wear resistance and corrosion resistance. The outer surface of the spring rod 66 is fixedly connected with the inside of the inner cavity 3.

[0026] By setting up the filtering component 6, the combustion waste chips and liquid water can be separated by using the filter plate 64. At the same time, the top plate 63 pushes the filter plate 64 and the filter screen 62 to move, improving the filtering effect and efficiency of the liquid water through vibration. And the filter screen 62 squeezes the sponge board 5 to dehydrate it, so that the recycling of the liquid water can be realized for convenient recycling.

[0027] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0028] During operation, the cutting roller 1 rotates to cut the uncoated part of the material. At the same time, the cutting blade enters the interior of the inner cavity 3 through the rotating groove 4 on one side. Subsequently, a set of fixed pipes 8 and nozzles 7 spray the ignited gas onto the surface of the cutting blade, thereby burning the glue and impurities adhering to its surface. Then, the cutting blade drives the combustion ash to move to another set of nozzles 7. The other set of nozzles 7 and fixed pipes 8 spray external liquid water onto the surface of the cutting blade, thereby cleaning its surface and simultaneously cooling the cutting blade. The waste chips from the cleaning are guided by the scraper 9 and fall on the filter plate 64. The liquid water is recovered through the filtration of the filter holes. At the same time, when the cutting blade contacts the scraper 9 through the connecting groove 10, the scraper 9 cleans the water stains and ash on its surface again. Meanwhile, the sponge plate 5 finally cleans the liquid water on the surface of the cutting blade, making the surface of the cutting blade clean and avoiding affecting the cutting effect of subsequent materials. At the same time, when the sponge plate 5 reaches the full water absorption capacity, the drive motor 65 drives the top plate 63 to rotate, and uses the top plate 63 to push the filter screen 62 and the filter plate 64 to move, so that the filter screen 62 squeezes the sponge plate 5 to dehydrate through the action of the pressing plate 61. At the same time, the filter plate 64 improves the filtration efficiency and effect of the liquid water through reciprocating motion. The liquid water collected below the interior of the inner cavity 3 is recycled to the water source through a pipeline for recycling use.

[0029] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laminating device for prepreg production, comprising a cutting roller (1), characterized in that: The cutting roller (1) is provided with a rejection mechanism on the outside. The rejection mechanism comprises an arc plate (2). The arc plate (2) is provided on the outside of the cutting roller (1). The body of the arc plate (2) is provided with an inner cavity (3). The outer surface of the arc plate (2) is provided with a rotation groove (4). The interior of the inner cavity (3) is connected with the interior of the rotation groove (4). The outer surface of the cutting roller (1) is movably connected with the interior of the rotation groove (4) and the interior of the inner cavity (3). The interior of the inner cavity (3) is provided with a sponge plate (5). The interior of the inner cavity (3) is connected with two groups of nozzles (7). The ends of the two groups of nozzles (7) are connected with a fixed pipe (8). One end of the fixed pipe (8) is fixedly connected to the body of the arc plate (2) and extends to the outside of the arc plate (2). The interior of the inner cavity (3) is fixedly connected with a scraper (9). The outer surface of the scraper (9) is provided with a connecting groove (10). The interior of the connecting groove (10) is fixedly connected to the outer surface of the cutting roller (1).

2. A coating device for prepreg production according to claim 1, characterized in that: A filter assembly (6) is arranged outside the sponge board (5), and the filter assembly (6) comprises a pressing plate (61), and the outer surface of the pressing plate (61) is fixedly connected to the outer surface of the sponge board (5) and the inside of the inner cavity (3) respectively.

3. A coating device for prepreg production according to claim 2, characterized in that: A filter screen (62) is provided below the pressing plate (61), the outer surface of the filter screen (62) being fixedly connected to the outer surface of the sponge plate (5), and the outer surface of the filter screen (62) being movably connected to the interior of the inner cavity (3) and the outer surface of the cutting roller (1).

4. A coating device for prepreg production according to claim 3, characterized in that: The outer surface of the filter screen (62) is movably connected to a top plate (63), and the outer surface of the top plate (63) is movably connected to a filter plate (64).

5. A coating device for prepreg production according to claim 4, characterized in that: The outer surface of the top plate (63) is fixedly connected to a driving motor (65), and the outer surface of the driving motor (65) is fixedly connected to the inside of the inner cavity (3).

6. The laminating device for prepreg production according to claim 4, characterized in that: The outer surface of the filter plate (64) is fixedly connected to a spring rod (66), and the outer surface of the spring rod (66) is fixedly connected to the inside of the inner cavity (3).

Citation Information

Patent Citations

  • Laminating device for photocuring prepreg sheet production

    CN218640358U