Horizontal paint bucket press machine
By designing the protection mechanism and portable loading and unloading mechanism of the horizontal paint bucket press, the problem of splashing in the paint bucket during flattening is solved, which improves operational safety and simplifies the processing process.
Patent Information
- Application Number
- CN202421594585.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When the existing pressure plates press down the horizontal paint bucket, it may cause residual paint or components of the paint inside the paint bucket to burst and splash, posing safety hazards to the operator and the surrounding environment.
A horizontal paint bucket press is designed, including a protective mechanism and a portable loading and unloading mechanism. The protective mechanism flattens the paint bucket through hydraulic cylinders and blocks, and uses a combination of rotating rods and conical gears to ensure that the protective cover effectively covers the paint bucket during flattening to prevent bursts. The portable loading and unloading mechanism realizes convenient loading and unloading and locking positioning of the processing table through guide racks and locking bolts.
It effectively avoids the bursting and splashing caused by the squeezing pressure during the flattening process of the paint bucket, improves operation safety, and simplifies the processing process of the paint bucket through a portable loading and unloading mechanism.
Smart Images

Figure CN222904935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint bucket processing, and particularly relates to a horizontal paint bucket press. Background Art
[0002] The paint buckets used in the painting process in factories take up a lot of space, are cumbersome to handle, and inconvenient to transport. At this time, a press is needed to flatten the paint buckets.
[0003] For example, patent CN208915958U discloses a flattening device for empty paint buckets, which has low cost, simple operation, and is safe and reliable. It can stack and store the empty paint buckets after flattening.
[0004] During the use of the above flattening device, when the pressure plate presses down on the horizontal paint bucket, the paint bucket may cause its own components or the residual paint inside to burst and splash due to the extrusion pressure, thus bringing certain potential safety hazards to the operators and the surrounding environment. Therefore, this application provides a horizontal paint bucket press to meet the requirements. Summary of the Utility Model
[0005] The technical problem to be solved by the utility model is to provide a horizontal paint bucket press to solve the problem that when the existing pressure plate presses down on the horizontal paint bucket, the paint bucket may cause its own components or the residual paint inside to burst and splash due to the extrusion pressure, thus bringing certain potential safety hazards to the operators and the surrounding environment.
[0006] To solve the above technical problem, the utility model provides the following technical solutions:
[0007] A horizontal paint bucket press includes a main body. A operation area is provided in the middle of the front end of the main body, and a portable loading and unloading mechanism is installed at the bottom and the front side of the operation area. The portable loading and unloading mechanism includes two guiding frames, and a processing table is carried above the two guiding frames. A limiting mechanism is installed inside and above the processing table. A protection mechanism is installed inside the upper part of the main body, and a top mounting frame is fixed at the top end inside the upper part of the main body. A hydraulic cylinder is fixedly installed at the end of the top mounting frame, and a pressing block is connected to the end of the extending end of the hydraulic cylinder. The protection mechanism includes a rotating rod installed above the inside of the main body. A motor two is installed at the output end of the rotating rod, and protection components are jointly installed on both sides and below the middle of the rotating rod. The protection components include two screw rod sliding sleeves two, and a protection cover is fixed inside the two screw rod sliding sleeves two.
[0008] Optionally, the protection component includes a first bevel gear, and the first bevel gears are symmetrically fixed on the peripheries of both sides of the middle part of the rotating rod. A second bevel gear is meshed with one side of each of the two first bevel gears, and one end of a transmission lead screw is fixed in the middle of the two second bevel gears. A second lead screw slider is screwed on one side of the middle part of each of the two transmission lead screws, and a guide block is fixed on the outer side of each of the two lead screw sliders. Chutes for the guide blocks to move are opened on both sides above the inside of the main body.
[0009] Optionally, the transmission lead screws are symmetrically distributed along the vertical central axis of the rotating rod.
[0010] Optionally, the protective cover is distributed in a hollow cylindrical shape, and the second lead screw sliders are fixedly connected to the top ends of both sides of the protective cover.
[0011] Optionally, the portable loading and unloading mechanism includes a guiding and mounting frame, and the guiding and mounting frames are symmetrically installed on both sides of the bottom end of the operation area. A support rod is fixed below one end of each of the two guiding and mounting frames. Threaded mounting grooves are opened on both sides of the middle part of the front end of the main body, and a locking bolt rod is screwed in the middle of each of the two threaded mounting grooves. A clamping rod is fixed on one side of the screw rod of the locking bolt rod near the end.
[0012] Optionally, a sliding connection is provided between the groove opened above the guiding and mounting frame and the processing table.
[0013] Optionally, the locking bolt rod and the threaded mounting groove are symmetrically distributed along the front central axis of the main body, and a threaded connection is provided between the locking bolt rod and the threaded mounting groove.
[0014] Optionally, the limiting mechanism includes a pre-installation groove, and the pre-installation grooves are symmetrically opened on both sides above the processing table. A positive and reverse lead screw is installed in the middle of one of the pre-installation grooves, and a first motor is installed at the output end of the positive and reverse lead screw. First lead screw sliders are screwed on both sides of the middle part of the positive and reverse lead screw, and an inner connecting rod is fixed to the inner sides of the two first lead screw sliders. The other end of the inner connecting rod is connected to a guide sleeve. A guide rod for the guide sleeve to move is fixed in the middle of the other pre-installation groove. Limiting blocks are fixed above the guide sleeve and the first lead screw sliders.
[0015] Optionally, the positive and reverse lead screw and the guide rod are distributed in an opposing manner along the vertical central axis of the processing table.
[0016] Optionally, two sets of the guide sleeve and the first lead screw sliders are provided respectively, and the top ends of the guide sleeve and the first lead screw sliders are fixedly connected to the four limiting blocks respectively.
[0017] Compared with the prior art, the present utility model has at least the following beneficial effects:
[0018] In the above solution, by setting up a protection mechanism, before flattening the paint bucket, the operator can start the second motor to rotate the rotating rod and the first bevel gears fixedly sleeved on both sides thereof. At this moment, the second bevel gears meshed with one side of the two first bevel gears will be driven and drive the transmission lead screws in their respective middles to rotate. In this state, the corresponding lead screw sliding sleeves II acting on the two lead screws will drive the inner protective cover to descend in cooperation with the guiding of the guide blocks and the sliding grooves, so that the protective cover can just surround the upper processing area of the processing table. At this time, the paint bucket to be processed is exactly inside the protective cover. At this time, the operator can start the hydraulic cylinder so that its extending end drives the pressing block to flatten the paint bucket. In this state, the protective cover can prevent the components of the paint bucket itself or the residual paint inside it from bursting and splashing due to the extrusion pressure, thus bringing potential safety hazards to the operator and the surrounding environment.
[0019] By setting up a portable loading and unloading mechanism, before processing, the operator can first pull out the processing table through the guiding mobility of the guiding frame and place the paint bucket to be processed on it, and then push it back to its original position. Manually screw the locking bolt rod to make the clamping rod on one side protrude and press tightly on the lower edge of the front operation area of the main body through the threaded movement of the screw mounting groove, so as to lock and position the processing table. The above operations are not only convenient for the operator to load materials, but also provide portability for unloading the bucket after processing, and avoid the operator reaching into the operation area to take the bucket material.
[0020] By setting up a limiting mechanism, after the operator places the bucket on the processing table, the operator can first start the first motor to rotate the positive and negative lead screws. At this time, the corresponding two lead screw sliding sleeves I acting on the lead screws will drive the inner connecting rods to move in place in cooperation with the guiding of the guide sleeves and the guide rods. Since the limiting blocks are fixed above the two lead screw sliding sleeves I and the guide sleeves, the above four limiting blocks can effectively limit the four points on both sides of the paint bucket to be processed and keep it at the center of the processing table all the time, avoiding deviation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings incorporated herein and constituting a part of the specification illustrate embodiments of the present invention, and together with the specification are further used to explain the principles of the present invention and enable those skilled in the relevant art to implement and use the present invention.
[0022] Figure 1 is a three-dimensional structural schematic diagram of a horizontal paint bucket press;
[0023] Figure 2 is a horizontal paint bucket press Figure 1 structural schematic diagram of part A in;
[0024] Figure 3 is an internal structural schematic diagram of a horizontal paint bucket press;
[0025] Figure 4It is a schematic top - down internal structure diagram of the processing table of a horizontal paint bucket press.
[0026] [Reference numerals]
[0027] 1. Main body; 2. Operation area; 3. Portable loading and unloading mechanism; 31. Guide mounting frame; 32. Support rod; 33. Screw mounting groove; 34. Locking bolt rod; 35. Clamping rod; 4. Processing table; 5. Limiting mechanism; 51. Pre - installation groove; 52. Positive and negative lead screw; 53. Motor 1; 54. Lead screw sliding sleeve 1; 55. Inner connecting rod; 56. Guide sleeve; 57. Guide rod; 58. Limiting block; 6. Protection mechanism; 61. Rotating rod; 62. Motor 2; 63. Protection component; 631. Bevel gear 1; 632. Bevel gear 2; 633. Transmission lead screw; 634. Lead screw sliding sleeve 2; 635. Guide block; 636. Chute; 64. Protection cover; 7. Top mounting frame; 8. Hydraulic cylinder; 9. Pressing block.
[0028] As shown in the figure, in order to clearly show the structure of the embodiments of the present utility model, specific structures and devices are marked in the figure. However, this is only for schematic purposes and is not intended to limit the present utility model to this specific structure, device and environment. According to specific needs, those of ordinary skill in the art can adjust or modify these devices and environments. Detailed implementation manners
[0029] The following will describe in detail a horizontal paint bucket press provided by the present utility model in conjunction with the accompanying drawings and specific embodiments. At the same time, it should be noted here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments. For some well - known technologies, those skilled in the art can also adopt other alternative ways for implementation; moreover, the accompanying drawings are only for more specifically describing the embodiments and are not intended to specifically limit the present utility model.
[0030] It should be pointed out that in the specification, references to "an embodiment", "embodiments", "exemplary embodiments", "some embodiments", etc. indicate that the described embodiments may include specific features, structures or characteristics, but not necessarily every embodiment includes such specific features, structures or characteristics. Additionally, when combining embodiments to describe specific features, structures or characteristics, implementing such features, structures or characteristics in combination with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the relevant art.
[0031] Generally, terms can be understood, at least in part, from their use in context. For example, depending at least in part on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or can be used to describe a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey a set of exclusive factors, but rather, depending at least in part on the context, can alternatively allow for the existence of other factors that are not necessarily expressly described.
[0032] It will be understood that the meanings of "on", "above", and "over" in the present utility model should be construed in the broadest manner such that "on" not only means "directly on" something, but also includes the meaning of being "on" something with intervening features or layers therebetween, and "above" or "over" not only means "above" or "over" something, but also can include the meaning of being "above" or "over" something with no intervening features or layers therebetween.
[0033] In addition, spatial relative terms such as "under", "below", "lower", "above", "upper", etc. are used herein for convenience of description to describe the relationship of one element or feature to another or other elements or features, as shown in the figures. The spatial relative terms are intended to cover different orientations in the use or operation of the device in addition to the orientation depicted in the figures. The device can be oriented in other ways, and the spatial relative descriptors used herein can be interpreted accordingly.
[0034] As Figures 1 to 4As shown in the figure, an embodiment of the present utility model provides a horizontal paint bucket press, which includes a main body 1. An operation area 2 is provided in the middle of the front end of the main body 1. A portable loading and unloading mechanism 3 is installed at the bottom and the front side of the operation area 2. The portable loading and unloading mechanism 3 includes two guiding frames 31. A processing table 4 is carried above the two guiding frames 31. A limiting mechanism 5 is installed inside and above the processing table 4. A protection mechanism 6 is installed inside the upper part of the main body 1. A top mounting frame 7 is fixed at the top end inside the upper part of the main body 1. A hydraulic cylinder 8 is fixedly installed at the end of the top mounting frame 7. The extending end of the hydraulic cylinder 8 is connected to a pressing block 9. The portable loading and unloading mechanism 3 includes a guiding frame 31, and the guiding frames 31 are symmetrically installed on both sides of the bottom end of the operation area 2. A sliding connection is provided between the groove opened above the guiding frame 31 and the processing table 4. A support rod 32 is fixed below one end of the two guiding frames 31. Threaded grooves 33 are provided on both sides of the middle of the front end of the main body 1. A locking bolt rod 34 is screwed in the middle of the two threaded grooves 33. A clamping rod 35 is fixed on one side of the screw of the locking bolt rod 34 near the end. The locking bolt rod 34 and the threaded grooves 33 are symmetrically distributed along the front axis of the main body 1, and the locking bolt rod 34 and the threaded grooves 33 are in threaded connection. Before processing, the operator can first pull out the processing table 4 through the guiding mobility of the guiding frame 31 and place the paint bucket to be processed on it, and then push it back to its original position. Manually screw the locking bolt rod 34 to make the clamping rod 35 on one side protrude and press against the lower edge of the operation area 2 at the front end of the main body 1, so as to lock and position the processing table 4. The above operation is convenient for the operator to load materials and unload the processed buckets, and avoids the operator reaching into the operation area 2 to take the bucket materials.
[0035] Among them, the limiting mechanism 5 includes a pre-installation groove 51, and the pre-installation grooves 51 are symmetrically arranged on both sides above the processing table 4. A positive and reverse screw rod 52 is installed in the middle of one of the pre-installation grooves 51, and a first motor 53 is installed at the output end of the positive and reverse screw rod 52. Screw rod sliding sleeves 54 are screwed on both sides of the middle of the positive and reverse screw rod 52. Inner connecting rods 55 are fixed to the inner sides of the two screw rod sliding sleeves 54, and the other ends of the inner connecting rods 55 are connected to guide sleeves 56. A guide rod 57 for the movement of the guide sleeve 56 is fixed in the middle of the other pre-installation groove 51. The positive and reverse screw rod 52 and the guide rod 57 are arranged in an opposing manner along the vertical central axis of the processing table 4. Limiting blocks 58 are fixed above the guide sleeve 56 and the screw rod sliding sleeves 54. There are two groups of the guide sleeve 56 and the screw rod sliding sleeves 54 respectively, and the tops of the guide sleeve 56 and the screw rod sliding sleeves 54 are fixedly connected to the four limiting blocks 58 respectively. After the personnel place the bucket on the processing table 4, the first motor 53 can be started in advance to rotate the positive and reverse screw rod 52. At this time, the corresponding two screw rod sliding sleeves 54 that interact with the screw rod will drive the inner connecting rod 55 to move in place in cooperation with the guiding of the guide sleeve 56 and the guide rod 57. Since the limiting blocks 58 are fixed above the two screw rod sliding sleeves 54 and the guide sleeve 56, the above four limiting blocks 58 can effectively limit the four positions on both sides of the paint bucket to be processed and keep it at the center of the processing table 4 all the time, avoiding deviation.
[0036] Furthermore, the protection mechanism 6 includes a rotating rod 61, and the rotating rod 61 is installed above the interior of the main body 1. The output end of the rotating rod 61 is equipped with a second motor 62, and protection components 63 are jointly installed on both sides and below the middle of the rotating rod 61. The protection components 63 include two screw sleeve pairs 634, and a protective cover 64 is fixed to the inner sides of the two screw sleeve pairs 634. The protection components 63 include a first bevel gear 631, and the first bevel gears 631 are symmetrically fixed around both sides of the middle of the rotating rod 61. One side of the two first bevel gears 631 meshes with a second bevel gear 632, and one end of a transmission screw rod 633 is fixed to the middle of the two second bevel gears 632. The transmission screw rods 633 are symmetrically distributed along the vertical central axis of the rotating rod 61. One side of the middle of the two transmission screw rods 633 is provided with a screw sleeve pair 634 in a threaded manner, and guide blocks 635 are fixed to the respective outer sides of the two screw sleeve pairs 634. Chutes 636 for the movement of the guide blocks 635 are provided on both sides above the interior of the main body 1. The protective cover 64 is distributed in a hollow cylindrical shape, and screw sleeve pairs 634 are fixedly connected to the top ends of both sides of the protective cover 64. Before flattening the paint bucket, the operator can start the second motor 62 to rotate the rotating rod 61 and the first bevel gears 631 fixedly sleeved on both sides thereof. At this moment, the second bevel gears 632 meshed with one side of the two first bevel gears 631 will be driven and drive the respective transmission screw rods 633 in the middle to rotate. In this state, the corresponding screw sleeve pairs 634 acting on the two screw rods will drive the inner protective cover 64 to descend in cooperation with the guiding of the guide blocks 635 and the chutes 636, so that the protective cover 64 can just surround the processing area above the processing table 4. At this time, the paint bucket to be processed is just inside the protective cover 64. At this time, the operator can start the hydraulic cylinder 8 to make its extending end drive the pressing block 9 to flatten the paint bucket. In this state, the protective cover 64 can prevent the components of the paint bucket itself or the residual paint inside it from bursting and splashing due to the extrusion pressure, thus bringing potential safety hazards to the operator and the surrounding environment.
[0037] The working principle provided by the present utility model is as follows. Before processing, the operator can first pull out the processing table 4 through the guiding mobility of the guiding frame 31 and then place the paint bucket to be processed on it. Then, push it back to its original position. By manually screwing the locking bolt rod 34, the threaded movement of the screw mounting groove 33 causes the clamping rod 35 on one side to protrude and press tightly against the lower edge of the front operation area 2 of the main body 1, thereby forming a locked position for the processing table 4. The above operation is convenient for the operator to load materials and unload the processed buckets, avoiding the operator reaching into the operation area 2 to pick up the buckets. Secondly, after the operator places the bucket on the processing table 4, the operator can first start the first motor 53 to rotate the positive and negative lead screw 52. At this time, the corresponding two lead screw sliders 54 interacting with the lead screw will drive the inner connecting rod 55 to move in alignment with the guidance of the guide sleeve 56 and the guide rod 57. Since there are limit blocks 58 fixed above the two lead screw sliders 54 and the guide sleeve 56, the above four limit blocks 58 can effectively limit the four positions on both sides of the paint bucket to be processed and keep it always at the center of the processing table 4 to avoid deviation. Finally, before flattening the paint bucket, the operator can start the second motor 62 to rotate the rotating rod 61 and the bevel gears 631 fixedly sleeved on both sides thereof. At this moment, the bevel gears 632 meshing with one side of the two bevel gears 631 will be driven and drive the transmission lead screws 633 in their respective middles to rotate. In this state, the corresponding lead screw sliders 634 interacting with the two lead screws will drive the inner protective cover 64 to descend with the guidance of the guide block 635 and the chute 636, so that the protective cover 64 can just surround the upper processing area of the processing table 4. At this time, the paint bucket to be processed is exactly inside the protective cover 64. At this time, the operator can start the hydraulic cylinder 8 to make its extending end drive the pressing block 9 to flatten the paint bucket. In this state, the protective cover 64 can prevent the components of the paint bucket itself or the residual paint inside from bursting and splashing due to the extrusion pressure, thus bringing potential safety hazards to the operator and the surrounding environment.
[0038] The present utility model covers any substitutions, modifications, equivalent methods and solutions made within the essence and scope of the present utility model. In order to enable the public to have a thorough understanding of the present utility model, specific details are described in detail in the following preferred embodiments of the present utility model. However, those skilled in the art can fully understand the present utility model without these detailed descriptions. In addition, in order to avoid unnecessary confusion to the essence of the present utility model, well-known methods, processes, procedures, components and circuits are not described in detail.
[0039] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.
Claims
1. A horizontal paint bucket press, characterized in that: The invention comprises a main body, an operating area is provided at the middle part of the front end of the main body, and a portable loading and unloading mechanism is installed at the bottom and the front side of the operating area, the portable loading and unloading mechanism comprises two guide frames, and a processing table is mounted above the two guide frames, a limiting mechanism is installed inside and above the processing table, a protective mechanism is installed inside the upper part of the main body, and a top mounting frame is fixed to the top of the upper inner top of the main body, a hydraulic cylinder is fixedly installed at the end of the top mounting frame, and a pressure block is connected to the protruding end of the hydraulic cylinder, the protective mechanism comprises a rotating rod, and the rotating rod is installed at the upper part of the main body, a motor 2 is installed at the output end of the rotating rod, and a protective component is jointly installed on both sides of the middle part of the rotating rod and below it, the protective component comprises two screw rod sleeves 2, and a protective cover is fixed to the inner side of the two screw rod sleeves 2.
2. The horizontal paint bucket press according to claim 1, characterized in that: The protection component includes a bevel gear 1, and the bevel gear 1 is symmetrically fixed on the periphery of both sides of the middle part of the rotating rod, one side of the two bevel gears 1 is meshed with a bevel gear 2, and one end of a transmission screw is fixed in the middle of the two bevel gears 2, one side of the middle part of the two transmission screws is threaded with a screw sleeve 2, and guide blocks are fixed on the outer sides of the two screw sleeves 2, and sliding grooves for the guide blocks to move are opened on both sides of the upper interior of the main body.
3. The horizontal paint bucket press according to claim 2, characterized in that: The transmission screw rods are symmetrically distributed along the vertical center axis of the rotating rod.
4. The horizontal paint bucket press according to claim 2, characterized in that: The protective cover is in the shape of a hollow cylinder, and the top ends of both sides of the protective cover are fixedly connected with screw rod sliding sleeves 2.
5. The horizontal paint bucket press according to claim 1, characterized in that: The portable loading and unloading mechanism includes a guide frame, and the guide frame is symmetrically installed on both sides of the bottom end of the operating area. A support rod is fixed below one end of the two guide frames. Screw grooves are opened on both sides of the middle part of the front end of the main body, and a locking bolt rod is screwed in the middle of the two screw grooves. A clamping rod is fixed on one side of the screw rod of the locking bolt rod near the end.
6. The horizontal paint bucket press according to claim 5, characterized in that: The guide frame is provided with a groove on the upper side and is slidably connected with the processing table.
7. The horizontal paint bucket press according to claim 5, characterized in that: The locking bolt rod and the screw-mounting groove are symmetrically distributed along the front end center axis of the main body, and the locking bolt rod and the screw-mounting groove are threadedly connected.
8. The horizontal paint bucket press according to claim 1, characterized in that: The limiting mechanism includes a pre-installed groove, and the pre-installed grooves are symmetrically opened on both sides above the processing table, a forward and reverse screw rods are installed in the middle of one of the pre-installed grooves, and a motor is installed at the output end of the forward and reverse screw rods, a screw rod slide sleeve is screwed on both sides of the middle of the forward and reverse screw rods, and an inner connecting rod is fixed to the inner side edge of the two screw rod slide sleeves, and the other end of the inner connecting rod is connected to a guide sleeve, a guide rod for the guide sleeve to move is fixed in the middle of the other pre-installed groove, and a limiting block is fixed above the guide sleeve and the screw rod slide sleeve.
9. The horizontal paint bucket press according to claim 8, characterized in that: The positive and negative screw rods and the guide rod are distributed in opposition along the vertical center axis of the processing table.
10. The horizontal paint bucket press according to claim 8, characterized in that: The guide sleeve and the screw rod sliding sleeve 1 are each provided with two groups, and the top ends of the guide sleeve and the screw rod sliding sleeve 1 are respectively fixedly connected to the four limit blocks.
Citation Information
Patent Citations
Flattening device for empty paint bucket
CN208915958U