Automatic loading machine

By designing the construction frame, bar material device, buffer device and bar material transfer device of the automatic loader, the problem that existing automatic loaders cannot quickly transfer when a large amount of bar material is discharged is solved, and the rapid buffering and transfer of bar material is achieved, and the production efficiency is improved.

CN222906624UActive Publication Date: 2025-05-27MENGJI INTELLIGENT TECHNOLOGY (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421766371.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

Existing automatic loaders cannot transfer quickly when a large amount of rod material is discharged, resulting in a reduced production speed and affecting production efficiency.

Method used

An automatic loader is designed, including a construction frame, a rod device device, a buffer device and a rod transfer device. The rod material device device realizes the buffering and transfer of rod material through a transport motor and a transmission roller. The buffer device is used to cache rod material, and the rod material transfer device quickly transfers rod material through a transmission chain and a transfer rod.

Benefits of technology

The buffering of the material is achieved, and the rod material is quickly transferred, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222906624U_ABST
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Abstract

The utility model discloses an automatic loading machine which comprises a construction frame, a cushion control box is fixedly installed on one side of the construction frame, a safety optical grating is arranged on one side of the construction frame and used for detecting whether a worker stops the loading machine nearby, and a bar device is arranged on the construction frame. A temporary storage device is arranged on the construction frame and used for temporary storage of bars, and a bar transferring device is arranged on the construction frame and used for transferring the bars; according to the device, a bundle of bars are placed on the transmission rolling wheels, the conveying motor is started to tension the transmission rolling wheels so that bar bodies can roll to the bar conveying opening, after the sensor senses the bar bodies, the conveying motor drives the conveying chain to rotate, the transfer rods on the conveying chain hook the bar bodies to be conveyed to the discharging opening, and then the bar bodies slide into equipment; and by means of the structure, the effects that discharging can be temporarily stored, and meanwhile, the discharging can be rapidly transferred are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automation, and more specifically, the utility model relates to an automatic loader. Background Art

[0002] Automation refers to the process of using control equipment and information processing technology to replace manual operations. It involves machines, software, or other systems performing tasks with little or no human intervention. Automation can be applied in various fields, including manufacturing, service industries, transportation, healthcare, household life, etc.

[0003] After retrieval, the existing patent (Publication No.: CN202527511U) discloses an aluminum bar loader, which includes a main frame (1). A guide rail (2) is arranged on the main frame (1). Below the guide rail (2), an aluminum bar cutting machine (10) and an extrusion machine (11) are arranged side by side along the direction of the guide rail. The characteristics are as follows: A trolley (3) driven by a motor (8) to move along the guide rail (2) is arranged on the guide rail (2). A lifting mechanism is arranged on the trolley (3), and a clamp (7) for clamping the aluminum bar is arranged below the lifting mechanism. By arranging the loader above the aluminum bar cutting machine and the extrusion machine, the conveying mechanism is reduced, the cut aluminum bar can be directly sent to the extrusion machine, the temperature drop of the aluminum bar is reduced, the production efficiency is improved, and the floor area is small, which is convenient for the maintenance of the extrusion machine.

[0004] In the process of a large amount of bar blanking for the above device, the above device cannot quickly transfer the bar, resulting in a reduction in the production speed, which is not conducive to improving the production efficiency. Summary of the Utility Model

[0005] In order to overcome the above defects of the prior art, the utility model provides an automatic loader to solve the problem that the device cannot be quickly transferred during a large amount of bar blanking, which affects the production efficiency.

[0006] To solve the above technical problems, the utility model provides the following technical solution: An automatic loader includes a construction frame. A cushion control box is fixedly installed on one side of the construction frame. A safety light curtain is arranged on one side of the construction frame for detecting whether there are staff nearby to stop. A bar device is arranged on the construction frame. A buffer device is arranged on the construction frame for buffering the bar. A bar transfer device is arranged on the construction frame for transferring the bar.

[0007] Preferably, the bar device includes a connecting support, a transport motor, a transmission support, and a transmission connecting piece. The connecting support is fixedly installed inside the construction frame. The transmission support is fixedly installed on the top of the connecting support. The transport motor is fixedly installed on the top of the transmission support. The transmission connecting piece is fixedly installed on one side of the output shaft of the transmission support.

[0008] Preferably, the bar material device further includes a rotating shaft, a fixed support, a driving roller, and a nylon belt. The fixed support is fixedly installed on the construction frame. One end of the rotating shaft is fixedly installed on the driving connecting piece. The outer surface of the rotating shaft is movably sleeved on the top of the fixed support. The driving roller is fixedly sleeved on the outer surface of the rotating shaft. The inner side of the nylon belt is sleeved on the outer surface of the driving roller.

[0009] Preferably, the buffer device includes a movable connecting shaft and a bar material body. The movable connecting shaft is fixedly installed on the construction frame. The bar material body is arranged on the driving roller.

[0010] Preferably, the bar material transfer device includes a fixed bracket, a transmission chain, and a transfer rod. The fixed bracket is fixedly installed on the construction frame. The transmission chain is movably installed on the fixed bracket. The transfer rod is fixedly installed on the outer surface of the transmission chain.

[0011] Preferably, there are three groups of the fixed brackets, the transmission chains, and the transfer rods. The three groups of the fixed brackets, the transmission chains, and the transfer rods are equidistantly arranged on the construction frame.

[0012] Preferably, there are two groups of the driving connecting pieces, the rotating shafts, the fixed supports, the driving rollers, and the nylon belts. The two groups of the driving connecting pieces, the rotating shafts, the fixed supports, the driving rollers, and the nylon belts are symmetrically arranged on both sides of the connecting support.

[0013] Preferably, there are two groups of safety light curtains. The two groups of safety light curtains are symmetrically arranged on one side of the construction frame.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] In the present utility model, a bundle of bar materials is placed on the driving roller. The transportation motor is started to tighten the driving roller so that the bar material body rolls to the transportation bar material opening. After the inductor senses the bar material body, the transportation motor drives the transmission chain to rotate. The transfer rod on the transmission chain hooks the bar material body and sends it to the discharge port, and then it slides into the equipment for the next processing of the bar material body. By using the above structure, the effects of buffering the blanking and quickly transferring can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the structure of the bar material device of the present utility model;

[0018] Figure 3 is a schematic diagram of the structure of the buffer device of the present utility model;

[0019] Figure 4 This is a schematic structural diagram of the bar transfer device of the present utility model.

[0020] [Reference numerals]

[0021] 1. Construction frame; 2. Pad control box; 3. Safety light curtain; 4. Bar device; 5. Buffer device; 6. Bar transfer device; 401. Connecting support; 402. Transport motor; 403. Transmission support; 404. Transmission connecting piece; 405. Rotating shaft; 406. Fixed support; 407. Transmission roller; 408. Nylon belt; 501. Movable connecting shaft; 502. Bar body; 601. Fixed bracket; 602. Transmission chain; 603. Transfer rod. Specific embodiments

[0022] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0023] Embodiment 1

[0024] The preferred embodiment of the automatic loader provided by the present utility model is as Figures 1 to 4 shown: It includes a construction frame 1, a pad control box 2 is fixedly installed on one side of the construction frame 1, a safety light curtain 3 is arranged on one side of the construction frame 1 for detecting whether there are staff nearby to stop, a bar device 4 is arranged on the construction frame 1, a buffer device 5 is arranged on the construction frame 1 for buffering the bar, and a bar transfer device 6 is arranged on the construction frame 1 for transferring the bar.

[0025] Preferably, the bar device 4 includes a connecting support 401, a transport motor 402, a transmission support 403, and a transmission connecting piece 404. The connecting support 401 is fixedly installed inside the construction frame 1, the transmission support 403 is fixedly installed on the top of the connecting support 401, the transport motor 402 is fixedly installed on the top of the transmission support 403, and the transmission connecting piece 404 is fixedly installed on one side of the output shaft of the transmission support 403.

[0026] Preferably, the bar device 4 further includes a rotating shaft 405, a fixed support 406, a driving roller 407, and a nylon belt 408. The fixed support 406 is fixedly installed on the construction frame 1. One end of the rotating shaft 405 is fixedly installed on the transmission connecting member 404. The outer surface of the rotating shaft 405 is movably sleeved on the top of the fixed support 406. The driving roller 407 is fixedly sleeved on the outer surface of the rotating shaft 405. The inner side of the nylon belt 408 is sleeved on the outer surface of the driving roller 407.

[0027] Preferably, the buffer device 5 includes a movable connecting shaft 501 and a bar body 502. The movable connecting shaft 501 is fixedly installed on the construction frame 1. The bar body 502 is arranged on the driving roller 407.

[0028] Embodiment 2

[0029] On the basis of Embodiment 1, a preferred embodiment of the automatic loader provided by the present invention is as Figures 1 to 4 shown: The bar transfer device 6 includes a fixed bracket 601, a transmission chain 602, and a transfer rod 603. The fixed bracket 601 is fixedly installed on the construction frame 1. The transmission chain 602 is movably installed on the fixed bracket 601. The transfer rod 603 is fixedly installed on the outer surface of the transmission chain 602.

[0030] Preferably, there are three groups of the fixed bracket 601, the transmission chain 602, and the transfer rod 603. The three groups of the fixed bracket 601, the transmission chain 602, and the transfer rod 603 are equidistantly arranged on the construction frame 1.

[0031] Preferably, there are two groups of the transmission connecting member 404, the rotating shaft 405, the fixed support 406, the driving roller 407, and the nylon belt 408. The two groups of the transmission connecting member 404, the rotating shaft 405, the fixed support 406, the driving roller 407, and the nylon belt 408 are symmetrically arranged on both sides of the connecting support 401.

[0032] Preferably, there are two groups of the safety light curtain 3. The two groups of the safety light curtain 3 are symmetrically arranged on one side of the construction frame 1.

[0033] The working process of the present invention is as follows:

[0034] The transport vehicle places a bundle of bars on the driving roller 407, starts the transport motor 402 to tighten the driving roller 407 so that the bar body 502 rolls to the transport bar outlet. After the sensor senses the bar body 502, the transport motor drives the transmission chain 602 to rotate. The transfer rod 603 on the transmission chain 602 hooks the bar body 502 and sends it to the discharge port, and then it slides into the equipment for further processing of the bar body 502.

[0035] The following points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and defined, the terms "installed", "connected", and "coupled" should be understood in a broad sense, which can be a mechanical connection or an electrical connection, or the communication inside two components, and can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0036] Second, in the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0037] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An automatic loader, comprising a construction frame (1), characterized in that: A pad control box (2) is fixedly installed on one side of the construction frame (1); a safety grating (3) is provided on one side of the construction frame (1) for detecting whether there are workers nearby to stop; a rod material device (4) is provided on the construction frame (1); a buffer device (5) is provided on the construction frame (1) for buffering rod materials; and a rod material transfer device (6) is provided on the construction frame (1) for transferring rod materials.

2. The automatic loader according to claim 1, characterized in that: The rod material device (4) comprises a connecting support (401), a transport motor (402), a transmission support (403), and a transmission connecting piece (404); the connecting support (401) is fixedly installed inside the construction frame (1); the transmission support (403) is fixedly installed on the top of the connecting support (401); the transport motor (402) is fixedly installed on the top of the transmission support (403); and the transmission connecting piece (404) is fixed on one side of the output shaft of the transmission support (403).

3. An automatic loader according to claim 2, characterized in that: The rod material device (4) also includes a rotating shaft (405), a fixed support (406), a transmission roller (407), and a nylon belt (408). The fixed support (406) is fixedly installed on the construction frame (1), one end of the rotating shaft (405) is fixedly installed on the transmission connecting member (404), the outer surface of the rotating shaft (405) is movably sleeved on the top of the fixed support (406), the transmission roller (407) is fixedly sleeved on the outer surface of the rotating shaft (405), and the inner side of the nylon belt (408) is sleeved on the outer surface of the transmission roller (407).

4. The automatic loader according to claim 3, characterized in that: The buffer device (5) comprises a movable connecting shaft (501) and a rod body (502), wherein the movable connecting shaft (501) is fixedly mounted on the construction frame (1), and the rod body (502) is arranged on a driving roller (407).

5. The automatic loader according to claim 4, characterized in that: The bar material transfer device (6) comprises a fixed bracket (601), a conveying chain (602), and a transfer rod (603); the fixed bracket (601) is fixedly mounted on the construction frame (1); the conveying chain (602) is movably mounted on the fixed bracket (601); and the transfer rod (603) is fixedly mounted on the outer surface of the conveying chain (602).

6. The automatic loader according to claim 5, characterized in that: The fixed bracket (601), the transmission chain (602) and the transfer rod (603) are provided in three groups, and the three groups of the fixed bracket (601), the transmission chain (602) and the transfer rod (603) are equidistantly arranged on the construction frame (1).

7. The automatic loader according to claim 6, characterized in that: The transmission connecting member (404), the rotating shaft (405), the fixed support (406), the transmission roller (407), and the nylon belt (408) are provided in two groups, and the two groups of the transmission connecting member (404), the rotating shaft (405), the fixed support (406), the transmission roller (407), and the nylon belt (408) are symmetrically arranged on both sides of the connection support (401).

8. The automatic loader according to claim 7, characterized in that: The safety gratings (3) are provided in two groups, and the two groups of safety gratings (3) are symmetrically arranged on one side of the construction frame (1).

Citation Information

Patent Citations

  • Aluminium bar loader

    CN202527511U