Quick dismounting and mounting device for battery PACK
By designing a quick disassembly and assembly device including a fixed frame, a lifting platform, a mobile slide platform, a screw lifter and a hand-crank winch, the problem of difficulty in disassembly and assembly of the battery PACK in a small space in the prior art is solved, and the rapid and simple disassembly and assembly of the battery PACK is achieved, and the operation and maintenance efficiency is improved.
Patent Information
- Application Number
- CN202421784383.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The prior art is difficult to quickly disassemble and assemble the battery PACK in a small space, and the operation is complicated, making it difficult to meet the operation and maintenance needs of large-scale energy storage systems.
A quick disassembly and assembly device including a fixing frame, a lifting platform, a moving slide platform, a screw lifter and a hand-crank winch are designed. The moving slide platform is driven horizontally by a screw nut, and the wire rope on the hand-crank winch is used to realize the rapid disassembly and installation of the battery PACK.
It realizes rapid disassembly and assembles a single battery PACK, simplifies operations, reduces work difficulty, improves work efficiency, and realizes effective battery PACK replacement in a small space.
Smart Images

Figure CN222907428U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery energy storage, in particular to a quick disassembly and assembly device for a battery PACK, which is applicable to the disassembly and assembly of the battery PACK in a container-type liquid-cooled energy storage system. Background Art
[0002] With the continuous increase in the domestic energy storage market demand and the rapid expansion of the energy storage industry scale, during the operation and maintenance process, it is necessary to disassemble and replace some abnormal battery PACKs. Usually, a forklift is used to extract the battery PACKs one by one from the bottom up, and then replace them with normal battery PACKs and put them back one by one. Since it is impossible to replace a single battery PACK in the battery cluster, the whole process takes a long time and requires a large operating space. Moreover, due to the limited space at some project sites and the large weight of the battery PACK, the conventional disassembly and assembly methods cannot meet the requirements. Currently, to meet the operation and maintenance needs, it is urgent to design a device with a large load capacity and capable of disassembling and assembling a single battery PACK in a small space in combination with the layout requirements of the actual project site. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the above deficiencies and provide a quick disassembly and assembly device for a battery PACK with a small required space and a compact structure, which can disassemble and assemble a single battery PACK, has a simple structure and is convenient to operate.
[0004] The purpose of the utility model is achieved as follows:
[0005] A quick disassembly and assembly device for a battery PACK includes a fixed frame, a lifting platform for driving the fixed frame to lift, a moving slide, a screw lifter and a manual winch. A screw lifter is installed in the fixed frame, the screw of the screw lifter is horizontally arranged, the screw nut of the screw lifter is fixedly connected to the moving slide, and the screw nut drives the moving slide to move horizontally in the fixed frame. Two manual winches are symmetrically arranged on the left and right sides of the fixed frame and at the rear end of the fixed frame. A steel wire rope is wound on the manual winch, and the movable end of the steel wire rope is connected to a buckle. The battery PACK is provided with a fixed ear corresponding to the buckle.
[0006] Preferably, sliding guide rails are provided on the inner walls of both sides of the fixed frame, and guide rail sliders corresponding to the sliding guide rails are provided on the outer walls of both sides of the moving slide.
[0007] Preferably, two manual winches are symmetrically arranged on the left and right sides of the fixed frame through winch mounting plates. The manual winches are fixed at the rear ends of the winch mounting plates, and the two winch mounting plates are symmetrically installed on the left and right sides of the fixed frame.
[0008] Preferably, a limiting block is provided at the rear end of the moving slide corresponding to the battery PACK.
[0009] Preferably, the screw lifter includes a worm and worm gear reducer and a screw rod adapted to the worm and worm gear reducer. The worm and worm gear reducer is fixed to the rear end of the fixed frame. A screw nut is sleeved on the screw rod. The free end of the screw rod is fixed to the front end of the fixed frame through a screw bearing. The input end of the worm and worm gear reducer is connected to a hand crank or a driving motor.
[0010] The beneficial effects of the present utility model are as follows:
[0011] The structure is simple and the operation is convenient, and the disassembly and assembly of a single battery PACK can be realized; when the battery PACK is disassembled, the buckle of the steel wire rope on the manual winch is connected to the fixing ear of the PACK, and by turning the manual winch, the PACK can be pulled out of the cluster, and the disassembly and assembly of a single PACK can be realized; when the battery PACK is installed, the screw rod of the screw reducer rotates, and the screw nut drives the sliding table to move forward towards the battery cluster frame, and then the PACK can be pushed into the cluster, which is relatively labor-saving, can reduce the operation difficulty and improve the work efficiency;
[0012] The movable sliding table can be horizontally retracted into the fixed frame, shortening the overall length of the tooling, and facilitating the operation of the tooling in a narrow channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 FIG. is a schematic diagram of the use state of a quick disassembly and assembly device for a battery PACK of the present utility model.
[0014] Figure 2 FIG. is a schematic diagram of the disassembly state of the battery PACK in the present utility model.
[0015] Figure 3 FIG. is a schematic diagram of the installation state of the battery PACK in the present utility model.
[0016] Figure 4 FIG. is a schematic diagram of the structure of the fixed frame.
[0017] Figure 5 FIG. is a schematic diagram of the structure of the movable sliding table.
[0018] Wherein:
[0019] Fixed frame 1; Lifting platform 2; Movable sliding table 3; Limit block 3.1; Screw lifter 4; Screw rod 4.1; Screw nut 4.2; Worm and worm gear reducer 4.3; Hand winch 5; Sliding guide rail 6; Guide rail slider 7; Winch mounting plate 8; Steel wire rope 9; Buckle 10; Battery PACK 11; Fixing ear 12; Screw bearing 13. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] See Figures 1-5, the utility model relates to a quick disassembly and assembly device for a battery PACK, which includes a fixed frame 1, a lifting platform 2 for driving the fixed frame 1 to lift, a moving slide 3, a screw lifter 4 and a manual winch 5. The fixed frame 1 is placed on the lifting platform 2, and the lifting platform 2 drives the fixed frame 1 to lift. A screw lifter 4 is installed in the fixed frame 1, and the screw 4.1 of the screw lifter 4 is horizontally arranged. The screw nut 4.2 of the screw lifter 4 is fixedly connected to the moving slide 3, and the screw nut 4.2 drives the moving slide 3 to move horizontally in the fixed frame 1. In order to ensure the stable translation of the moving slide, sliding guide rails 6 are provided on the inner walls of both sides of the fixed frame 1, and guide rail sliders 7 corresponding to the sliding guide rails 6 are provided on the outer walls of both sides of the moving slide 3.
[0021] Two manual winches 5 are symmetrically arranged on both sides of the fixed frame 1 through winch mounting plates 8. The manual winches 5 are located at the rear end of the fixed frame 1, and the two winch mounting plates 8 are symmetrically installed on the left and right sides of the fixed frame 1.
[0022] A steel wire rope 9 is wound on the manual winch 5, and the movable end of the steel wire rope 9 is connected to a buckle 10. The battery PACK 11 is provided with a fixed ear 12 corresponding to the buckle 10.
[0023] A limiting block 3.1 is provided at the rear end of the moving slide 3 corresponding to the battery PACK 11.
[0024] The screw lifter 4 includes a worm and gear reducer 4.3 and a screw 4.1 adapted to the worm and gear reducer 4.3. The worm and gear reducer 4.3 is fixed at the rear end of the fixed frame 1. A screw nut 4.2 is sleeved on the screw 4.1, and the free end of the screw 4.1 is fixed at the front end of the fixed frame 1 through a screw bearing 13. The input end of the worm and gear reducer 4.3 is connected to a hand crank or a driving motor to drive the screw 4.1 to rotate, and the screw nut 4.2 drives the moving slide 3 thereon to move horizontally.
[0025] Working principle:
[0026] When disassembling the battery PACK, the lifting platform 2 drives the fixed frame 1 to be adjusted to an appropriate height. Connect the buckle 10 at the movable end of the steel wire rope 9 of the two manual winches 5 to the fixed ear 12 of the battery PACK 11, and rotate the manual winch 5. The steel wire rope 9 drags the battery PACK 11 from the battery cluster frame onto the moving slide 3 to realize the disassembly of a single battery PACK.
[0027] When the battery PACK is installed, place the battery PACK 11 on the moving slide 3 and limit it by the limit block 3.1. Manually or electrically drive the screw lifter 4. The screw 4.1 rotates, driving the screw nut 4.2 to drive the moving slide 3 forward. Since the limit block 3.1 is located behind the battery PACK 11, when the moving slide 3 continues to move forward, the limit block 3.1 slowly pushes the battery PACK 11 into the battery cluster rack, realizing the installation of a single battery cluster rack.
[0028] In addition to the above embodiments, the present utility model also includes other implementation manners. Any technical solutions formed by equivalent transformation or equivalent substitution shall fall within the protection scope of the claims of the present utility model.
Claims
1. A quick disassembly and assembly device for a battery PACK, characterized in that: It includes a fixed frame, a lifting platform for driving the fixed frame to lift, a mobile slide, a screw lifter and a hand winch. The screw lifter is installed in the fixed frame, the screw of the screw lifter is horizontally arranged, the screw nut of the screw lifter is fixedly connected to the mobile slide, the screw nut drives the mobile slide to move horizontally in the fixed frame, two manual winches are symmetrically arranged on the left and right sides of the fixed frame and located at the rear end of the fixed frame, a steel wire rope is wound on the manual winch, the movable end of the steel wire rope is connected to a lock, and a fixing ear is provided corresponding to the lock of the battery PACK.
2. A battery pack quick disassembly and assembly device according to claim 1, characterized in that: The inner walls on both sides of the fixed frame are provided with sliding guide rails, and the outer walls on both sides of the movable slide platform are provided with guide rail sliders corresponding to the sliding guide rails.
3. The quick disassembly and assembly device of a battery pack according to claim 1, characterized in that: Two manual winches are symmetrically arranged on the left and right sides of the fixing frame through winch mounting plates, the manual winches are fixed to the rear end of the winch mounting plates, and the two winch mounting plates are symmetrically arranged on the left and right sides of the fixing frame.
4. The quick disassembly and assembly device of a battery pack according to claim 1, characterized in that: A limit block is provided at the rear end of the movable slide corresponding to the battery PACK.
5. The quick disassembly and assembly device of a battery pack according to claim 1, characterized in that: The screw lifter includes a worm gear reducer and a screw matched with the worm gear reducer. The worm gear reducer is fixed to the rear end of a fixed frame. A screw nut is sleeved on the screw. The free end of the screw is fixed to the front end of the fixed frame through a screw bearing. The input end of the worm gear reducer is connected to a hand crank or a drive motor.