Quartz crucible melting furnace mold water plate height adjusting equipment
By designing an automated water plate height adjustment equipment for quartz crucible melting furnace molds, and using components such as servo motors to achieve automatic adjustment of water plate height, the shortcomings of traditional manual adjustment are solved and the accuracy and safety of temperature control are improved.
Patent Information
- Application Number
- CN202421958412.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The height of the water plate of the traditional quartz crucible melting furnace mold is manually adjusted and cannot be adjusted in time to deal with sudden temperature changes, which affects the accuracy of temperature control, increases labor intensity, and poses safety hazards.
A quartz crucible melting furnace mold water plate height adjustment equipment is designed, using components such as servo motors, converters, universal couplings, connecting rods, elevators and threaded rods to achieve accurate adjustment of water plate height through an automated system.
Automatic adjustment of the height of the water plate is achieved, solving the problems of slow response time, low accuracy, increased labor intensity and safety hazards of manual adjustment, and improving the accuracy and safety of temperature control.
Smart Images
Figure CN222907757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a height adjustment device, in particular to a height adjustment device for a water plate of a quartz crucible melting furnace mold. Background Art
[0002] The water plate of the quartz crucible melting furnace mold, also known as the cooling water plate or water-cooled plate, is an important component in the quartz crucible melting furnace. It controls the temperature of the quartz crucible through circulating cooling water to ensure the safety of the melting process and the product quality. Selecting appropriate cooling water plate materials and designing a reasonable cooling water circulation system are very important for improving the melting efficiency and product quality. Adjusting the height of the water plate of the quartz crucible melting furnace mold is to better control the temperature of the quartz crucible, ensure the quality of the molten material, and meet the requirements of different melting processes.
[0003] The height of the traditional water plate of the quartz crucible melting furnace mold is adjusted manually. However, when the operator adjusts manually, the response time is relatively slow, and it cannot be adjusted in time to cope with sudden temperature changes; manual adjustment may lead to inaccurate adjustment due to human judgment errors, affecting the accuracy of temperature control; it requires the operator to adjust frequently, increasing the labor intensity; when adjusting manually, the operator may need to approach the high-temperature area, increasing the safety hazard.
[0004] Therefore, there is a particular need for a height adjustment device for a water plate of a quartz crucible melting furnace mold to solve the problems existing in the prior art. Summary of the Utility Model
[0005] In order to overcome the disadvantages that the height of the water plate of the traditional quartz crucible melting furnace mold is adjusted manually, and it cannot be adjusted in time to cope with sudden temperature changes; it affects the accuracy of temperature control; it increases the labor intensity; and it increases the safety hazard, the utility model provides a height adjustment device for a water plate of a quartz crucible melting furnace mold.
[0006] The present utility model is achieved through the following technical means: A height adjustment device for the water plate of a quartz crucible melting furnace mold, comprising a working platform, a base, a servo motor, a converter, a universal coupling, a connecting rod, a lifter, a threaded rod, a connecting block, a connecting plate, a water plate body, and a cooling component. The working platform has a concave structure, and long-strip-shaped bases are fixedly connected to both the left and right sides of the top. A servo motor is installed at the rear side of the top of the right base, and converters are installed at the rear sides of both the left and right bases. The output shaft of the servo motor is rotationally connected to the right converter, and a universal coupling is rotationally connected between the two converters. Two lifters are installed at the front sides of both the left and right bases. A connecting rod is connected between the converter and the rear lifter, and another connecting rod is connected between the rear lifter and the front lifter. A threaded rod is rotationally connected to the lifter, and a connecting block is threadedly connected to the outer part of the threaded rod. A connecting plate is fixedly connected to the connecting block, and the connecting plate is threadedly connected to the threaded rod. The water plate body is installed between multiple connecting plates, and a cooling component for controlling the temperature is provided on the water plate body.
[0007] Further, a guardrail along the concave shape is provided at the edge position of the working platform.
[0008] Further, the height at the rear side of the guardrail is higher than that at the left and right sides.
[0009] Further, the corners of the working platform are all rounded to prevent the operator from being injured when kicking the corners of the working platform.
[0010] Further, an anti-slip mat is provided on the top surface of the working platform to prevent the operator's shoes from slipping, and a rubber pad is provided on the bottom surface of the working platform to increase the friction between the working platform and the ground.
[0011] Further, a limiting ring is provided at the upper end of the threaded rod, and the limiting ring contacts the connecting plate to prevent the connecting plate from disengaging from the threaded rod.
[0012] From the above description of the structure of the present utility model, the design starting point, concept, and advantages of the present utility model are as follows: By setting the servo motor, converter, universal coupling, connecting rod, lifter, and threaded rod used in cooperation, the connecting block and the connecting plate drive the water plate body and the cooling component to descend or ascend, realizing the automatic adjustment of the height of the water plate body, effectively solving a series of problems caused by the manual adjustment of the height of the water plate of the traditional quartz crucible melting furnace mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model.
[0014] Figure 2 It is a three-dimensional structure schematic diagram of components such as the lifter, threaded rod, and connecting block of the present utility model.
[0015] Figure 3 This is a three-dimensional structural schematic diagram of components such as a servo motor, a converter, and a connecting rod of the present utility model.
[0016] Figure 4 This is a three-dimensional structural schematic diagram of components such as a connecting plate, a water plate body, and a cooling component of the present utility model.
[0017] Names and serial numbers of components in the figure: 1. Working platform, 2. Base, 3. Servo motor, 4. Converter, 5. Universal coupling, 6. Connecting rod, 7. Lift, 8. Threaded rod, 9. Connecting block, 10. Connecting plate, 11. Water plate body, 12. Cooling component. Specific embodiments
[0018] The preferred technical solutions of the present utility model will be described in detail below with reference to the accompanying drawings.
[0019] Embodiment: A device for adjusting the height of a water plate of a quartz crucible melting furnace mold. Refer to Figures 1-4 As shown, it includes a working platform 1, a base 2, a servo motor 3, a converter 4, a universal coupling 5, a connecting rod 6, a lift 7, a threaded rod 8, a connecting block 9, a connecting plate 10, a water plate body 11, and a cooling component 12. The working platform 1 has a concave structure. A guardrail along the concave shape is provided at the edge position of the working platform 1. The height at the rear side of the guardrail is higher than that at the left and right sides. The corners of the working platform 1 are all rounded to prevent operators from being injured when their feet kick the corners of the working platform 1. An anti-slip pad is provided on the top surface of the working platform 1 to prevent the soles of the operators from slipping, and a rubber pad is provided on the bottom surface of the working platform 1 to increase the friction between the working platform 1 and the ground. The left and right sides at the top of the working platform 1 are both connected by welding with a long-strip-shaped base 2. The servo motor 3 is connected to the rear side of the top of the right base 2 by bolts. The converters 4 are both connected to the rear sides of the left and right bases 2 by bolts. The right converter 4 is located in front of the servo motor 3, and the output shaft of the servo motor 3 is rotationally connected to the right converter 4. A universal coupling 5 is rotationally connected between the two converters 4. Two lifts 7 are both connected to the front sides of the left and right bases 2 by bolts. A connecting rod 6 is connected between the converter 4 and the rear lift 7, and another connecting rod 6 is connected between the rear lift 7 and the front lift 7. A threaded rod 8 is rotationally connected to the lift 7. A connecting block 9 is threadedly connected to the outside of the threaded rod 8. The connecting plate 10 is connected to the connecting block 9 by welding. The connecting plate 10 is threadedly connected to the threaded rod 8. A limiting ring is provided at the upper end of the threaded rod 8, and the limiting ring contacts the connecting plate 10 to prevent the connecting plate 10 from detaching from the threaded rod 8. The water plate body 11 is connected between multiple connecting plates 10 by bolts. A cooling component 12 for controlling the temperature is provided on the water plate body 11.
[0020] When the device needs to be used, the operator transports the working platform 1 to the usage location, aligning the quartz crucible melting furnace directly above the water plate body 11. When it is necessary to adjust the height of the water plate body 11, the operation steps are as follows: First, turn on the servo motor 3. The output shaft of the servo motor 3 rotates, transmitting the rotational motion to the right converter 4. The right converter 4, through the universal coupling 5, transmits the rotational motion to the left converter 4. As a result, both converters 4 simultaneously convert the received rotational motion into linear motion. Then, the linear motion is transmitted to the rear elevator 7 through the rear connecting rod 6. The rear elevator 7 then transmits the linear motion to the front elevator 7 through the front connecting rod 6. Thus, the four elevators 7 act simultaneously, driving their respective threaded rods 8 to rotate, causing the connecting block 9 and the connecting plate 10 to drive the water plate body 11 to descend, thereby achieving automatic adjustment of the height of the water plate body 11. When the water plate body 11 descends to the appropriate height, turn off the servo motor 3. Finally, operate the cooling component 12 to control the temperature of the quartz crucible melting furnace. When it is necessary to adjust the water plate to rise, reverse the above steps.
[0021] Those skilled in the art should understand that the above embodiments do not limit the present utility model in any form. Any technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present utility model.
Claims
1. A quartz crucible melting furnace mold water plate height adjustment device, characterized in that: The invention comprises a working platform (1), a base (2), a servo motor (3), a converter (4), a universal coupling (5), a connecting rod (6), a lift (7), a threaded rod (8), a connecting block (9), a connecting plate (10), a water plate body (11) and a cooling assembly (12); the working platform (1) is in a concave structure, and the left and right sides of the top are fixedly connected with the base (2) in a long strip structure; the servo motor (3) is installed on the rear side of the top of the right base (2); the converter (4) is installed on the rear side of the left and right bases (2); the output shaft of the servo motor (3) is rotatably connected to the right converter (4); a universal coupling is rotatably connected between the two converters (4). A coupling (5), two lifts (7) are installed on the front sides of the left and right bases (2), a connecting rod (6) is connected between the converter (4) and the rear lift (7), another connecting rod (6) is connected between the rear lift (7) and the front lift (7), a threaded rod (8) is rotatably connected to the lift (7), the threaded rod (8) is externally threadedly connected to a connecting block (9), a connecting plate (10) is fixedly connected to the connecting block (9), the connecting plate (10) is threadedly connected to the threaded rod (8), a water plate body (11) is installed between the plurality of connecting plates (10), and a cooling component (12) for controlling the temperature is provided on the water plate body (11).
2. The quartz crucible melting furnace mold water plate height adjustment device according to claim 1, characterized in that: A guardrail is provided at the edge of the working platform (1).
3. A quartz crucible melting furnace mold water plate height adjustment device according to claim 2, characterized in that: The rear side of the guardrail is higher than the left and right sides.
4. A quartz crucible melting furnace mold water plate height adjustment device according to claim 3, characterized in that: The corners of the working platform (1) are all rounded.
5. A quartz crucible melting furnace mold water plate height adjustment device according to claim 4, characterized in that: The top surface of the working platform (1) is provided with an anti-slip pad, and the bottom surface of the working platform (1) is provided with a rubber pad.
6. A quartz crucible melting furnace mold water plate height adjustment device according to claim 5, characterized in that: A limiting ring is provided at the upper end of the threaded rod (8), and the limiting ring is in contact with the connecting plate (10).