Vaporization furnace slag discharging device with vibration anti-blocking mechanism
By introducing a vibration anti-blocking mechanism into the slag discharge device of the vaporization grate, and using the drive motor and hydraulic pump to drive the dredging blades and stirrer work, the problem of carbon slag blocking the discharge port in the vaporization furnace is solved, and efficient and smooth slag discharge is achieved.
Patent Information
- Application Number
- CN202421842185.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During use, existing vaporizers are prone to the problem of carbon slag blocking the discharge port, resulting in poor slag discharge.
A vaporization grate slag discharge device equipped with a vibration and anti-blocking mechanism is designed. The drive shaft and the connecting shaft are driven by the driving motor to rotate, drive the dredging blades and stirrer to work, and cooperate with the vibration mechanism driven by the hydraulic pump to prevent residue from being blocked.
It effectively prevents residue from accumulating in the discharge port and filter plate, ensures smooth discharge, and avoids device blockage.
Smart Images

Figure CN222907825U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gasifier slag discharging, in particular to a gasifier slag discharging device with a vibration anti-blocking mechanism. Background Technique
[0002] A gasifier is a combustor that burns waste crops. When these waste crops burn, a large amount of organic gas is generated, which is converted into combustible gas by the gasifier, and the residues after combustion are discharged through the discharge port to prevent the gasifier from being blocked.
[0003] In the prior art, a Chinese patent with the publication number CN213119132U discloses a gasifier with an anti-carbon deposition function, including a gasifier main body. An exhaust port is arranged at the front end of the gasifier main body, a nitrogen discharge port is arranged at one end of the gasifier main body, a feed port is arranged at the upper end of the gasifier main body, a fitting bottom plate is arranged at the lower end of the gasifier main body, a carbon discharge pipe is arranged at the lower end of the fitting bottom plate, and an anti-carbon deposition mechanism is arranged on one side of the carbon discharge pipe at the upper end of the fitting bottom plate. The anti-carbon deposition mechanism includes a motor, an output shaft, a fixed sleeve, and a carbon discharge rod. The carbon deposition that cannot be discharged at the upper end of the fitting bottom plate can be scraped clean, preventing carbon from accumulating and blocking at the bottom of the gasifier main body, realizing automatic carbon discharge without manual cleaning, which is quite practical.
[0004] In the above device, the carbon pile inside is removed by the carbon discharge rod during use. However, in the above device, the carbon discharge rod only removes the carbon pile at the bottom and does not prevent the carbon slag from blocking the discharge port. Therefore, the carbon slag will block the discharge port during actual use. Content of the Utility Model
[0005] The purpose of the utility model is to provide a gasifier slag discharging device with a vibration anti-blocking mechanism to solve the problem of poor anti-blocking effect of the gasifier proposed in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A gasifier slag discharging device with a vibration anti-blocking mechanism, including a device body and a bracket. The bracket is fixedly installed on the outer surface of the device body, and further includes:
[0007] A discharge port is fixedly installed on the bottom surface of the device body. A support block is fixedly installed on the right side of the bracket. An exhaust component is fixedly installed on the upper surface of the support block, and an anti-blocking mechanism is arranged between the support block and the discharge port;
[0008] A feed port is fixedly installed on the upper surface of the device body. A first filter disk is fixedly installed on the inner side surface of the device body, and a vibration mechanism is arranged between the feed port and the first filter disk.
[0009] Furthermore, a fixed disk is fixedly mounted on the upper surface of the filter disk 1, a protective shell is movably abutted against the inner surface of the fixed disk, and a filter disk 2 is fixedly mounted on the upper surface of the protective shell, and the fixed disk and the protective shell form a snap-fit structure.
[0010] Furthermore, a driving motor is fixedly installed on the lower surface of the fixed plate, the anti-blocking mechanism includes a driving motor, and a driving shaft is rotatably installed on the inner surface of the driving motor, a connecting shaft is fixedly installed on the outer surface of the driving shaft, and a dredging blade is fixedly installed on the outer surface of the connecting shaft.
[0011] Furthermore, a spiral component is fixedly mounted on the inner side surface of the connecting shaft, a stirrer is threadedly mounted on the outer surface of the spiral component, and a uniform fixed roller is fixedly mounted on the outer surface of the stirrer.
[0012] Furthermore, a hydraulic pump is fixedly installed on the inner side of the fixed plate, the vibration mechanism includes the hydraulic pump, and a telescopic rod is movably installed on the inner side of the hydraulic pump.
[0013] Furthermore, a support plate is fixedly mounted on the upper surface of the telescopic rod, springs are fixedly mounted on both ends of the support plate, and the support plate and the springs form a lifting structure.
[0014] Furthermore, a second filter disc is fixedly connected to the outer surface of the spring, the second filter disc is movably abutted against the inner side surface of the device body, and the spring and the second filter disc form a lifting structure.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The specific contents of the gasification furnace slag removal device equipped with a vibration anti-blocking mechanism are as follows:
[0017] 1. The driving motor drives the driving shaft to rotate the connecting shaft, and the connecting shaft drives the dredging blades to dredge the residue to prevent the residue from clogging the inside of the device body. The connecting shaft drives the spiral member to rotate, and the spiral member drives the agitator to move and stir, thereby dredging the inside of the discharge port;
[0018] Furthermore, the dredging blade at the discharge outlet is used to dredge the dredging blade outlet to prevent the residue from clogging the discharge outlet, and the multiple groups of fixed rollers installed on the agitator are used to facilitate the removal of the accumulated residue.
[0019] 2. After the crops are burned, the residues are discharged into the discharge port through the filter plate 2. The hydraulic pump drives the telescopic rod to drive the support plate to rise and fall, and the springs installed at both ends of the support plate are used to vibrate the filter plate 2;
[0020] Furthermore, the vibration of the spring dredges the residues accumulated on the second filter disk to the discharge port, facilitating the agitator to stir and dredge the residues, thereby preventing the main body of the device and the discharge port from being blocked. Brief Description of the Drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0022] Figure 2 It is a schematic diagram of the cross-sectional structure of the main body of the device of the present utility model;
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the dredging blade of the present utility model;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the agitator of the present utility model;
[0025] Figure 5 It is a schematic diagram of the cross-sectional structure of the fixing disk of the present utility model;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the support disk of the present utility model.
[0027] In the figure: 1. Main body of the device; 2. Bracket; 3. Feed inlet; 4. Support block; 5. Exhaust assembly; 6. Discharge port; 7. Driving motor; 8. Driving shaft; 9. Connecting shaft; 10. Spiral part; 11. Dredging blade; 12. Agitator; 13. Fixed roller; 14. Hydraulic pump; 15. Telescopic rod; 16. Support disk; 17. Spring; 18. First filter disk; 19. Fixing disk; 20. Protective shell; 21. Second filter disk. Specific Embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0029] Embodiment 1: Please refer to Figures 1 - 6The utility model provides the following technical solutions: a gasification furnace slag discharge device provided with a vibration anti-blocking mechanism, comprising a device body 1 and a bracket 2, the bracket 2 is fixedly installed on the outer surface of the device body 1, and also includes: a discharge port 6 is fixedly installed on the bottom surface of the device body 1, a support block 4 is fixedly installed on the right side of the bracket 2, an exhaust assembly 5 is fixedly installed on the upper surface of the support block 4, and an anti-blocking mechanism is arranged between the support block 4 and the discharge port 6; a feed port 3 is fixedly installed on the upper surface of the device body 1, a filter disc 18 is fixedly installed on the inner side surface of the device body 1, and a vibration mechanism is arranged between the feed port 3 and the filter disc 18.
[0030] Crops are poured into the device body 1 through the feed port 3 for combustion, the residues are discharged through the discharge port 6, and the gas generated by the internal combustion is discharged through the exhaust component 5. The residues inside the device body 1 are cleared by the anti-blocking mechanism provided between the support block 4 and the discharge port 6, thereby preventing blockage inside the device body 1, and the residues after combustion are discharged through the filter disc 2 21 through the vibration mechanism provided between the feed port 3 and the filter disc 1 18, thereby preventing the residues from accumulating in the filter disc 21.
[0031] Embodiment 2:
[0032] Based on Example 1, please refer to Figures 1 - 4 , a fixed roller 13 is also disclosed, and its specific structure is as follows: a fixed plate 19 is fixedly installed on the upper surface of the filter plate 18, and the inner surface of the fixed plate 19 is movably abutted with a protective shell 20, and a filter plate 21 is fixedly installed on the upper surface of the protective shell 20, and the fixed plate 19 and the protective shell 20 form a snap-fit structure, a driving motor 7 is fixedly installed on the lower surface of the fixed plate 19, the anti-blocking mechanism includes a driving motor 7, and a driving shaft 8 is rotatably installed on the inner side surface of the driving motor 7, a connecting shaft 9 is fixedly installed on the outer surface of the driving shaft 8, and a dredging blade 11 is fixedly installed on the outer surface of the connecting shaft 9, a spiral member 10 is fixedly installed on the inner side surface of the connecting shaft 9, a stirrer 12 is threadedly installed on the outer surface of the spiral member 10, and a uniform fixed roller 13 is fixedly installed on the outer surface of the stirrer 12.
[0033] The driving motor 7 drives the driving shaft 8 to drive the connecting shaft 9 to rotate, and the connecting shaft 9 drives the dredging blades 11 to dredge the residue to prevent the residue from clogging the inside of the device body 1, and the connecting shaft 9 drives the spiral member 10 to rotate, and the spiral member 10 drives the agitator 12 to move and stir, thereby dredging the inside of the discharge port 6, and the dredging blades 11 at the outlet of the discharge port 6 are used to dredge the outlet of the dredging blades 11 to prevent the residue from clogging the outlet of the discharge port 6, and the multiple sets of fixed rollers 13 installed on the agitator 12 are used to facilitate the movement of the accumulated residue.
[0034] Embodiment three:
[0035] Based on the first embodiment, please refer to Figures 2 - 6 , a support plate 16 is also disclosed, and its specific structure is as follows: A hydraulic pump 14 is fixedly installed on the inner side of the fixed plate 19. The vibration mechanism includes the hydraulic pump 14, and a telescopic rod 15 is movably installed on the inner side of the hydraulic pump 14. A support plate 16 is fixedly installed on the upper surface of the telescopic rod 15. Springs 17 are fixedly installed at both ends of the support plate 16, and the support plate 16 and the springs 17 form a lifting structure. The outer surface of the spring 17 is fixedly connected to a second filter plate 21. The second filter plate 21 is movably abutted against the inner side of the device body 1, and the spring 17 and the second filter plate 21 form a lifting structure.
[0036] After the crops are burned, the generated residues are discharged into the discharge port 6 through the second filter plate 21. The hydraulic pump 14 is used to drive the telescopic rod 15 to drive the support plate 16 to lift, and the springs 17 installed at both ends of the support plate 16 are used to vibrate the second filter plate 21. The vibration of the spring 17 is used to dredge the residues accumulated on the second filter plate 21 to the discharge port 6, and the protective shell 20 is driven to lift by the second filter plate 21, so as to prevent the residues from falling into the fixed plate 19.
[0037] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "connected" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A slag removal device for a gasification furnace provided with a vibration anti-blocking mechanism, comprising a device body (1) and a bracket (2), wherein the bracket (2) is fixedly mounted on the outer surface of the device body (1), characterized in that: Also includes: A discharge port (6) is fixedly mounted on the bottom surface of the device body (1), a support block (4) is fixedly mounted on the right side of the bracket (2), an exhaust assembly (5) is fixedly mounted on the upper surface of the support block (4), and an anti-blocking mechanism is provided between the support block (4) and the discharge port (6); A feed inlet (3) is fixedly mounted on the upper surface of the device body (1), a filter disc 1 (18) is fixedly mounted on the inner side surface of the device body (1), and a vibration mechanism is provided between the feed inlet (3) and the filter disc 1 (18).
2. A slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 1, characterized in that: A fixed disk (19) is fixedly mounted on the upper surface of the filter disk 1 (18), the inner surface of the fixed disk (19) is movably abutted against a protective shell (20), and a filter disk 2 (21) is fixedly mounted on the upper surface of the protective shell (20), and the fixed disk (19) and the protective shell (20) form a snap-fit structure.
3. A slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 2, characterized in that: A driving motor (7) is fixedly mounted on the lower surface of the fixed disk (19); the anti-blocking mechanism comprises the driving motor (7); a driving shaft (8) is rotatably mounted on the inner side surface of the driving motor (7); a connecting shaft (9) is fixedly mounted on the outer surface of the driving shaft (8); and a dredging blade (11) is fixedly mounted on the outer surface of the connecting shaft (9).
4. A slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 3, characterized in that: A screw (10) is fixedly mounted on the inner side of the connecting shaft (9), a stirrer (12) is threadedly mounted on the outer surface of the screw (10), and a uniform fixed roller (13) is fixedly mounted on the outer surface of the stirrer (12).
5. The slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 3, characterized in that: A hydraulic pump (14) is fixedly mounted on the inner side of the fixed plate (19), the vibration mechanism comprises the hydraulic pump (14), and a telescopic rod (15) is movably mounted on the inner side surface of the hydraulic pump (14).
6. A slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 5, characterized in that: A support plate (16) is fixedly mounted on the upper surface of the telescopic rod (15), springs (17) are fixedly mounted on both ends of the support plate (16), and the support plate (16) and the spring (17) form a lifting structure.
7. A slag removal device for a gasification furnace equipped with a vibration anti-blocking mechanism according to claim 6, characterized in that: The outer surface of the spring (17) is fixedly connected to a second filter disc (21), the second filter disc (21) is movably abutted against the inner side surface of the device body (1), and the spring (17) and the second filter disc (21) form a lifting structure.
Citation Information
Patent Citations
Vaporization furnace with carbon deposition prevention function
CN213119132U