Water metering system in retort
By designing an automated in-warp water measurement system, the problems of high labor intensity and low production efficiency of traditional water measurement processes are solved, and automated water measurement is realized and production efficiency is improved.
Patent Information
- Application Number
- CN202421671319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The traditional water metering process relies on manual operations, resulting in high labor intensity and low production efficiency.
A water measuring system in the retort is designed, including a water measuring tank module, a water supply module and a wine retort module, and automatic water measuring through valve control and compressed gas drive.
Automatic water measurement is achieved, reducing manpower investment, improving production efficiency, and ensuring accurate control of water temperature and water volume.
Smart Images

Figure CN222907850U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of brewing, and particularly to a water spraying system inside a steamer. Background Art
[0002] Water spraying is an important process parameter in the production of Baijiu. After the grain mash is steamed for liquor and grain, its moisture content is not enough to meet the moisture requirement for entering the cellar. A certain amount of water is added to ensure the moisture content of the grain mash entering the cellar, providing the necessary moisture for the growth and metabolism of microorganisms, thus ensuring the normal progress of fermentation. Therefore, the operation of water spraying needs to be precisely controlled to ensure the smooth progress of the brewing process.
[0003] In traditional water spraying, the grain mash in the steamer is poured onto the ground. Workers mix cold water and high-temperature steam into water within a certain temperature range and evenly sprinkle it on the grain mash. After a certain period of material moistening, the fermented grains are shoveled onto the cooling bed by workers with iron shovels. It can be seen that the traditional water spraying process is manual operation, with high labor intensity of workers and low production efficiency. Utility Model Content
[0004] The purpose of this application is to provide a water spraying system inside a steamer to realize automatic water spraying, reduce labor input, and improve production efficiency.
[0005] The embodiments of this application can be implemented as follows:
[0006] In a first aspect, the present utility model provides a water spraying system inside a steamer, including a water measuring tank module, a water supply module, and a steamer module;
[0007] The water measuring tank module includes a water measuring tank, a steam inlet pipe, and a tap water input pipe. The outlet end of the steam inlet pipe and the outlet end of the tap water input pipe are both connected to the top of the water measuring tank. The steam inlet pipe is provided with a first valve that can be opened or closed, and the tap water input pipe is provided with a second valve that can be opened or closed;
[0008] The water supply module includes a water tank, a water inlet pipe, a water supply pipe, and a compressed air input pipe. The inlet end of the water inlet pipe is connected to the bottom of the water measuring tank. The outlet end of the water inlet pipe and the outlet end of the compressed air input pipe are both connected to the top of the water tank. The water inlet pipe is provided with a hot water pump and a third valve that can be opened or closed. The compressed air input pipe is provided with a fourth valve that can be opened or closed. The inlet end of the water supply pipe is connected to the bottom of the water tank, and the water supply pipe is provided with a fifth valve that can be opened or closed;
[0009] The wine steamer module includes a plurality of wine steamers. Each wine steamer includes a steamer pot, a steamer lid, a water spraying mechanism, and a cantilever mechanism. The water spraying mechanism is connected to the water inlet end of the water supply pipe. Both the water spraying mechanism and the steamer lid are arranged on the cantilever mechanism, and the water spraying mechanism extends into the steamer lid. The cantilever mechanism is used to drive the steamer lid to move, so that the steamer lid is covered or separated from the steamer pot.
[0010] In an alternative embodiment, the water measuring tank module further includes a thermometer arranged on the water measuring tank. The thermometer is used to detect the real-time temperature in the water measuring tank. The first valve can be opened or closed according to the real-time temperature, so that the real-time temperature reaches a preset temperature. The hot water pump is used to start when the real-time temperature reaches the preset temperature.
[0011] In an alternative embodiment, the water supply module further includes a flow sensor arranged on the water inlet pipe. The flow sensor is used to detect the real-time water flow in the water inlet pipe. The hot water pump stops running after a preset duration according to the real-time water flow, so that the amount of hot water in the water tank reaches a preset value.
[0012] In an alternative embodiment, the water measuring tank module further includes a liquid level gauge arranged on the water measuring tank. The liquid level gauge is used to detect the real-time water level in the water measuring tank. The second valve can be opened or closed according to the real-time water level.
[0013] In an alternative embodiment, a drain pipe is connected to the top of the water tank, and the drain pipe is provided with a sixth valve that can be opened or closed.
[0014] In an alternative embodiment, the water spraying mechanism includes a measuring water inlet pipe, a quick connector, and a spherical nozzle that are connected in sequence. The water inlet end of the measuring water inlet pipe is connected to the water outlet end of the water supply pipe.
[0015] In an alternative embodiment, along the direction from the opening side of the spherical nozzle facing the steamer lid to the quick connector, the distribution density of the plurality of water outlet holes on the spherical nozzle of the spherical nozzle gradually increases.
[0016] In an alternative embodiment, the steamer lid has a double-layer structure and has a reinforcing member inside.
[0017] In an alternative embodiment, all the water outlet holes on the spherical nozzle are divided into a plurality of dimensional layers with the distribution density gradually increasing from the lowest point closest to the bottom of the steamer pot to the highest point of the spherical nozzle. The number of water outlet holes in the first dimensional layer is one, and it is located at the lowest point of the spherical nozzle;
[0018] In all the dimensional layers, the water outlet holes in each dimensional layer other than the first dimensional layer are circumferentially distributed around the outside of a preset axis, and the preset axis passes through the lowest point and the highest point of the spherical nozzle;
[0019] Among all the dimensional layers, the dimensional layers other than the first dimensional layer are divided into a first type, a second type, and a third type;
[0020] In all the dimensional layers of the first type, the central axes of two water outlet holes are located on a first preset plane, and at the same time, the central axes of two water outlet holes are located on a second preset plane, wherein the first preset plane and the second preset plane are perpendicular and intersect the preset axis at the same time;
[0021] In all the dimensional layers of the second type, in the circumferential direction around the preset axis, there is one water outlet hole between the first area and the third area, between the first area and the fourth area, between the second area and the third area, and between the second area and the fourth area, and the central angle between every two adjacent water outlet holes is 90°, and the central angle between each water outlet hole and the first preset plane is 45°;
[0022] In all the dimensional layers of the third type, in the circumferential direction around the preset axis, between the first area and the third area, between the first area and the fourth area, and between the second area and the third area.
[0023] In an alternative embodiment, a cylindrical outer cover of the steamer lid is provided on the top of the steamer lid, the inner cavity of the outer cover of the steamer lid is communicated with the inner side of the steamer lid, and the outer cover of the steamer lid is connected to the steam pipe of the cantilever mechanism through a seamless elbow.
[0024] In an alternative embodiment, a sieve is installed on the inner top of the steamer lid, and the sieve corresponds to the bottom end of the outer cover of the steamer lid.
[0025] Compared with the prior art, the beneficial effects of the embodiments of the present application include, for example:
[0026] By opening the first valve, steam can be introduced into the water measuring tank to heat the water in the water measuring tank to reach the set temperature. By opening the second valve, water can be replenished into the water measuring tank. When the third valve is opened, the hot water pump operates to quantitatively transport the hot water in the water measuring tank to the water tank. Then, by opening the fourth valve and the fifth valve, the hot water is transported to the spraying mechanism under the pressure of the compressed air, so that when the steamer lid and the steamer pot lid are closed, the spraying mechanism sprays water on the grain distiller's grains in the steamer pot to supplement the water content, meeting the production process requirements, realizing automatic water measurement, reducing labor input, and improving production efficiency. Description of the Drawings
[0027] To more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0028] Figure 1 It is a schematic diagram of the in-vessel water measuring system of the embodiment of the present application;
[0029] Figure 2 It is a partial structural schematic diagram of the wine pot module of the embodiment of the present application;
[0030] Figure 3 It is a schematic diagram of the spherical nozzle of the embodiment of the present application;
[0031] Figures 4 to 22 It is a distribution schematic diagram of the dimensional layers on the spherical nozzle;
[0032] Figure 23 It is a schematic diagram of the control module of the embodiment of the present application.
[0033] Icon: 1 - water measuring tank module; 11 - water measuring tank; 12 - steam inlet pipe; 121 - first valve; 122 - first manual valve; 13 - tap water input pipe; 131 - second valve; 132 - second manual valve; 14 - liquid level gauge; 15 - thermometer; 2 - water supply module; 21 - water tank; 22 - water inlet pipe; 221 - third valve; 222 - third manual valve; 23 - drain pipe; 231 - drain valve; 24 - water supply pipe; 241 - fifth valve; 242 - fifth manual valve; 25 - compressed air input pipe; 251 - fourth valve; 252 - fourth manual valve; 26 - hot water pump; 261 - concentric reducer; 27 - flow sensor; 3 - wine pot module; 31 - pot cover; 311 - screen; 312 - outer cover of the pot cover; 32 - water spraying mechanism; 321 - spherical nozzle; 3210 - water outlet hole; 3211 - first preset surface; 3211a - first area; 3211b - second area; 3212 - second preset surface; 3212a - third area; 3212b - fourth area; 322 - quick coupling; 323 - water measuring inlet pipe; 33 - cantilever mechanism; 331 - bracket; 332 - cantilever; 333 - steam pipe; 334 - driving part; 34 - seamless elbow; 35 - pot; 4 - control module; 41 - total controller; 42 - steam input program; 43 - water pump control unit; 44 - water level / water temperature monitoring unit; 45 - valve control operation unit; 46 - compressed air control unit; 47 - water replenishment control unit. Specific Embodiments
[0034] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Apparently, the described embodiments are some, but not all, of the embodiments of this application. Components of the embodiments of this application usually described and illustrated in the drawings here can be arranged and designed in various different configurations.
[0035] Therefore, the detailed description of the embodiments of this application provided in the drawings below is not intended to limit the scope of this application that is claimed, but merely represents selected embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.
[0036] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0037] In the description of this application, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship in which the product of this application is usually placed during use. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0038] In addition, the terms "horizontal", "vertical", "hanging", etc. do not mean that the components are required to be absolutely horizontal or hanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0039] In the description of this application, it should also be noted that unless otherwise clearly specified and limited, the terms "set", "installed", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
[0040] In the following, some embodiments of the present application are described in detail in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0041] Combination Figure 1 and Figure 2 The embodiment of the present application discloses a water measuring system in a wine retort, which comprises a water measuring tank module 1, a water supply module 2 and a wine retort module 3;
[0042] The water measuring tank module 1 comprises a water measuring tank 11, a steam inlet pipe 12 and a tap water inlet pipe 13, the gas outlet end of the steam inlet pipe 12 and the water outlet end of the tap water inlet pipe 13 are both connected to the top of the water measuring tank 11, the steam inlet pipe 12 is provided with a first valve 121 that can be opened or closed, and the tap water inlet pipe 13 is provided with a second valve 131 that can be opened or closed;
[0043] The water supply module 2 includes a water tank 21, a water inlet pipe 22, a water supply pipe 24 and a compressed gas input pipe 25, the water inlet end of the water inlet pipe 22 is connected to the bottom of the water measuring tank 11, the water outlet end of the water inlet pipe 22 and the gas outlet end of the compressed gas input pipe 25 are both connected to the top of the water tank 21, the water inlet pipe 22 is provided with a hot water pump 26 and a third valve 221 that can be opened or closed, the compressed gas input pipe 25 is provided with a fourth valve 251 that can be opened or closed, the water inlet end of the water supply pipe 24 is connected to the bottom of the water tank 21, and the water supply pipe 24 is provided with a fifth valve 241 that can be opened or closed;
[0044] The wine steamer module 3 includes multiple wine steamers, which include a steamer pot 35, a steamer cover 31, a water spraying mechanism 32 and a cantilever mechanism 33. The water spraying mechanism 32 is connected to the water inlet end of the water supply pipe 24. The water spraying mechanism 32 and the steamer cover 31 are both arranged on the cantilever mechanism 33, and the water spraying mechanism 32 extends into the steamer cover 31. The cantilever mechanism 33 is used to drive the steamer cover 31 to move so that the steamer cover 31 and the steamer pot 35 can be covered or separated.
[0045] In this way, by opening the first valve 121, steam can be introduced into the measuring water tank 11 to heat the water in the measuring water tank 11 to reach the set temperature, by opening the second valve 131, water can be replenished in the measuring water tank 11, when the third valve 221 is opened, the hot water pump 26 is operated to quantitatively transport the hot water in the measuring water tank 11 to the water tank 21, and then by opening the fourth valve 251 and the fifth valve 241, the hot water is transported to the water spraying mechanism 32 under the pressure of the compressed gas, so that when the steamer cover 31 and the steamer pot 35 are closed, the water spraying mechanism 32 sprinkles the water basin on the grain residue in the steamer pot 35 to supplement the water content, thereby meeting the production process requirements, realizing automatic watering, reducing manpower input, and improving production efficiency.
[0046] Among them, since compressed air is introduced into the water tank 21 to achieve water filling, there will be no water residue in the water supply pipe 24 and the pipes of the water spraying mechanism 32 after the water supply ends, thus improving the problem of water residue in the pipes caused by pumping water.
[0047] In this embodiment, the water measuring tank module 1 further includes a thermometer 15 disposed in the water measuring tank 11. The thermometer 15 is used to detect the real-time temperature in the water measuring tank 11. The first valve 121 can be opened or closed according to the real-time temperature so that the real-time temperature reaches a preset temperature to meet the water temperature requirement. The hot water pump 26 is used to start when the real-time temperature reaches the preset temperature, so as to ensure that the water temperature fed into the water tank 21 meets the process requirements.
[0048] The water measuring tank module 1 further includes a liquid level gauge 14 disposed in the water measuring tank 11. The liquid level gauge 14 is used to detect the real-time water level in the water measuring tank 11. The second valve 131 can be opened or closed according to the real-time water level, so that the water measuring tank 11 can be replenished with water in time to ensure sufficient water volume.
[0049] A normally open first manual valve 122 is provided on the steam inlet pipe 12, an open second manual valve 132 is provided on the tap water inlet pipe 22, a normally open third manual valve 222 is provided on the inlet pipe 22, a normally open fourth manual valve 252 is provided on the compressed air input pipe 25, and a normally open fifth manual valve 242 is provided on the water supply pipe 24. The first manual valve 122, the second manual valve 132, the third manual valve 222, the fourth manual valve 252 and the fifth manual valve 242 are mainly closed in scenarios such as system maintenance to ensure that fluids will not flow into the water measuring tank 11, the water tank 21 and the water spraying mechanism 32 during maintenance and other situations.
[0050] The water supply module 2 further includes a flow sensor 27 disposed on the inlet pipe 22. The flow sensor 27 is used to detect the real-time water flow in the inlet pipe 22. The hot water pump 26 stops running after a preset duration according to the real-time water flow, so that the amount of hot water in the water tank 21 reaches a preset value, and the water is quantitatively supplied to the water tank 21, so that the water tank 21 quantitatively supplies water to each steamer 35, accurately controlling the water supply volume.
[0051] The outlet of the hot water pump 26 is connected in series with the water supply pipe 24 through a concentric reducer 261. The concentric reducer 261 is a pipe connector designed to connect two pipes with different diameters, enabling the pipeline system to have a smooth transition while ensuring the continuity and smoothness of the fluid flow inside the pipeline.
[0052] An emptying pipe 23 is connected to the top of the water tank 21. The emptying pipe 23 is provided with a sixth valve that can be opened or closed. By opening the emptying valve 231, the compressed air in the water tank 21 can be discharged from the emptying pipe 23, quickly releasing the pressure in the water tank 21 and improving safety.
[0053] The cantilever mechanism 33 mainly includes a bracket 331, a cantilever 332, a driving member 334, and a steam pipe 333. The bracket 331 mainly serves to support the cantilever 332, the driving member 334, and the steam pipe 333. One end of the cantilever 332 is rotatably connected to the top of the bracket 331. The driving member 334 is used to drive the rotation of the cantilever 332. The steam pipe 333 is disposed inside the cantilever 332. The intake end of the steam pipe 333 communicates with the inner side of the steamer cover 31, and the outlet end of the steam pipe 333 is used to connect to the wine outlet pipe. The steamer cover 31 is connected to the other end of the cantilever 332, so that the wine vapor in the production process can be collected through the steamer cover 31.
[0054] The steamer cover 31 has a double-layer structure and is internally provided with reinforcing members, so that it has sufficient heat insulation effect and sufficient strength at the same time.
[0055] A cylindrical steamer cover outer cover 312 is provided on the top of the steamer cover 31. The inner cavity of the steamer cover outer cover 312 communicates with the inner side of the steamer cover 31. The steamer cover outer cover 312 is connected to the steam pipe 333 of the cantilever mechanism 33 through a seamless elbow 34, and a sealing strip is provided at the steam pipe 333. In this way, the wine vapor can enter the steam pipe 333 through the steamer cover outer cover 312, and at the same time, the steamer cover outer cover 312 also serves to connect the steamer cover 31 and the other end of the cantilever 332.
[0056] A screen 311 is installed on the inner top of the steamer cover 31. The screen 311 corresponds to the bottom end of the steamer cover outer cover 312. The water outlet of the spherical nozzle 321 is located below the screen 311. In this way, impurities in the wine vapor can be intercepted through the screen 311, and the purity of the wine vapor entering the steam pipe 333 can be improved.
[0057] The water spraying mechanism 32 includes a measuring water inlet pipe 323, a quick coupling 322, and a spherical nozzle 321 that are connected in sequence. The inlet end of the measuring water inlet pipe 323 is connected to the outlet end of the water supply pipe 24. The structure is simpler. One spherical nozzle 321 can achieve uniform water spraying in the whole steamer pot 35. The structure is simple and easy to clean, and the cost is low.
[0058] Combined Figure 3 , along the direction from the opening side of the spherical nozzle 321 facing the steamer cover 31 to the quick coupling 322, the distribution density of the multiple water outlet holes 3210 on the spherical nozzle 321 of the spherical nozzle 321 gradually increases to uniformly replenish water in the steamer pot 35.
[0059] Specifically, the water outlet holes 3210 on the spherical nozzle 321 can be laser drilled, and the central axis of the water outlet holes 3210 can pass through the sphere of the spherical nozzle 321 to achieve small hole processing.
[0060] The distribution pattern of the water outlet holes 3210 needs to be determined according to the inner circumferential dimension of the retort pan 35 after being filled with materials and the amount of water for sizing. The principle is to divide the inner circumference of the retort pan 35 into a grid of multiple grids, and the water outlet holes 3210 of the spherical nozzle 321 correspond one by one to the grids, that is, each water outlet hole 3210 corresponds to one grid. All the water outlet holes 3210 on the spherical nozzle 321 can be divided into N dimensional layers with gradually increasing distribution density from the lowest point closest to the bottom of the retort pan 35 to the highest point of the spherical nozzle 321, where N is a positive integer greater than or equal to 10.
[0061] For example, when the circumferential diameter of the retort pan 35 after being filled with materials is 1850 mm and the lowest point of the spherical nozzle 321 is 350 mm away from the materials, the aperture of each water outlet hole 3210 is the same, with a diameter of 2 mm. The water outlet holes 3210 on the spherical nozzle 321 are distributed in nineteen dimensional layers. Each dimensional layer consists of multiple water outlet holes 3210. Taking the dimensional layer closest to the materials in the retort pan 35 as the first dimensional layer and the dimensional layer farthest from the materials in the retort pan 35 as the nineteenth dimensional layer, the second dimensional layer, the third dimensional layer, the fourth dimensional layer... the eighteenth dimensional layer are successively distributed from bottom to top within the first dimensional layer and the nineteenth dimensional layer.
[0062] Combined Figure 4 , the number of water outlet holes 3210 in the first dimensional layer is one, located at the lowest point of the spherical nozzle 321.
[0063] Except for the first dimensional layer, the water outlet holes 3210 in each of the other dimensional layers are circumferentially distributed around a preset axis. That is, in all dimensional layers except the first dimensional layer, the water outlet holes 3210 in each dimensional layer are distributed on a reference circle that surrounds the preset axis. The diameter of each reference circle is the distribution diameter of the water outlet holes 3210 in the corresponding dimensional layer. The central axis of the water outlet holes 3210 in the first dimensional layer coincides with the preset axis, where the preset axis is the axis passing through the lowest point and the highest point of the spherical nozzle 321.
[0064] In addition, all dimensional layers except the first dimensional layer are divided into the first type, the second type, and the third type. In all dimensional layers of the first type, the central axes of two water outlet holes 3210 are located on the first preset plane 3211, and at the same time, the central axes of two water outlet holes 3210 are located on the second preset plane 3212, where the first preset plane 3211 and the second preset plane 3212 are perpendicular and intersect with the preset axis at the same time. That is, the preset axis is the intersection line of the first preset plane 3211 and the second preset plane 3212.
[0065] The first preset plane 3211 is divided into a first region 3211a and a second region 3211b with the preset axis as the boundary, and the second preset plane 3212 is divided into a third region 3212a and a fourth region 3212b with the preset axis as the boundary.
[0066] In all dimensional layers of the second type, in the circumferential direction around the preset axis, there is a water outlet hole 3210 between the first region 3211a and the third region 3212a, between the first region 3211a and the fourth region 3212b, between the second region 3211b and the third region 3212a, and between the second region 3211b and the fourth region 3212b. The central angle between every two adjacent water outlet holes 3210 is 90°, and the central angle between each water outlet hole 3210 and the first preset surface 3211 is 45°.
[0067] In all dimensional layers of the third type, in the circumferential direction around the preset axis, between the first region 3211a and the third region 3212a, between the first region 3211a and the fourth region 3212b, and between the second region 3211b and the third region 3212a.
[0068] Combined Figure 5 , the distribution diameter of the second dimensional layer is 28 mm, and the central angle between every two adjacent water outlet holes 3210 in the circumferential direction around the preset axis is 90°. At the same time, two water outlet holes 3210 are located on the first preset surface 3211, and the other two water outlet holes 3210 are located on the second preset surface 3212.
[0069] Combined Figure 6 , the distribution diameter of the third dimensional layer is 37 mm, and the central angle between every two adjacent water outlet holes 3210 in the circumferential direction around the preset axis is 90°. At the same time, in the circumferential direction around the preset axis, there is a water outlet hole 3210 between the first region 3211a and the third region 3212a, between the first region 3211a and the fourth region 3212b, between the second region 3211b and the third region 3212a, and between the second region 3211b and the fourth region 3212b. The central angle between each water outlet hole 3210 and the first preset surface 3211 is 45°.
[0070] Combined Figure 7 , the distribution diameter of the fourth dimensional layer is 48 mm, and the central angle between every two adjacent water outlet holes 3210 in the circumferential direction around the preset axis is 90°. At the same time, two water outlet holes 3210 are located on the first preset surface 3211, and the other two water outlet holes 3210 are located on the second preset surface 3212.
[0071] Combined Figure 8, the distribution diameter of the fifth - dimensional layer is 51 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 36°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 27°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 27°.
[0072] Combined with Figure 9 , the distribution diameter of the sixth - dimensional layer is 57 mm. In the circumferential direction around the preset axis, there is one water outlet hole 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b, and the central angle between every two adjacent water outlet holes 3210 is 90°, and the central angle between each water outlet hole 3210 and the first preset surface 3211 is 45°.
[0073] Combined with Figure 10 , the distribution diameter of the seventh - dimensional layer is 58 mm. In the circumferential direction around the preset axis, the central angle between every two adjacent water outlet holes 3210 is 90°. At the same time, two water outlet holes 3210 are located on the first preset surface 3211, and the other two water outlet holes 3210 are located on the second preset surface 3212.
[0074] Combined with Figure 11 , the distribution diameter of the eighth - dimensional layer is 60 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 54°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 18°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 18°.
[0075] Combined with Figure 12, the distribution diameter of the ninth-dimensional layer is 62 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 22°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 34°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 34°.
[0076] Combined with Figure 13 , the distribution diameter of the tenth-dimensional layer is 64 mm. In the circumferential direction around the preset axis, the central angle between every two adjacent water outlet holes 3210 is 90°. At the same time, two water outlet holes 3210 are located on the first preset surface 3211, and the other two water outlet holes 3210 are located on the second preset surface 3212.
[0077] Combined with Figure 14 , the distribution diameter of the eleventh-dimensional layer is 65 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 62°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 14°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 14°.
[0078] Combined with Figure 15 , the distribution diameter of the twelfth-dimensional layer is 65 mm. In the circumferential direction around the preset axis, there is one water outlet hole 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b, and the central angle between every two adjacent water outlet holes 3210 is 90°. The central angle between each water outlet hole 3210 and the first preset surface 3211 is 45°.
[0079] Combined with Figure 16, the distribution diameter of the thirteenth dimension layer is 66 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 36°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 27°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 27°.
[0080] Combined Figure 17 , the distribution diameter of the fourteenth dimension layer is 68 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 16°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 37°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 37°.
[0081] Combined Figure 18 , the distribution diameter of the fifteenth dimension layer is 68 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 68°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 11°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 11°.
[0082] Combined Figure 19 , the distribution diameter of the sixteenth dimension layer is 69 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between these two water outlet holes 3210 is 46°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 22°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 22°.
[0083] Combination Figure 20 The distribution diameter of the seventeenth dimension layer is 69 mm. In the circumferential direction around the preset axis, there is a water outlet hole 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b, and the central angle between each adjacent two water outlet holes 3210 is 90°, and the central angle between each water outlet hole 3210 and the first preset surface 3211 is 45°.
[0084] Combination Figure 21 , the distribution diameter of the eighteenth dimension layer is 70 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between the two water outlet holes 3210 is 28°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 31°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 31°.
[0085] Combination Figure 22 , the distribution diameter of the nineteenth dimension layer is 70 mm. In the circumferential direction around the preset axis, there are two water outlet holes 3210 between the first area 3211a and the third area 3212a, between the first area 3211a and the fourth area 3212b, between the second area 3211b and the third area 3212a, and between the second area 3211b and the fourth area 3212b; the central angle between the two water outlet holes 3210 is 72°, the central angle between one water outlet hole 3210 and the first preset surface 3211 is 9°, and the central angle between the other water outlet hole 3210 and the second preset surface 3212 is also 9°.
[0086] The water measuring system in the steamer also includes a control module 4, which is used to receive the monitoring results of the thermometer 15, the liquid level meter 14 and the flow meter, so as to control the first valve 121, the second valve 131, the third valve 221, the fourth valve 251, the fifth valve 241 and the hot water pump 26. The opening side of the steamer cover 31 is provided with a steamer cover 31 liner and a steamer cover 31 sealing ring.
[0087] Specifically, combined Figure 23The control module 4 includes a master controller 41, a steam input program 42, a water pump control unit 43, a water level / water temperature monitoring unit 44, a valve control operation unit 45, a compressed air control unit 46, and a water replenishment control unit 47. When the equipment is running, the master controller 41 starts, and steam is input into the tank according to the set value of the steam input program 42 to perform the water heating process. After the temperature reaches the set value, the hot water is transported to the water supply module 2 through the hot water pump 26. When the water volume in the water tank 21 reaches the set value, the water supply will be automatically stopped. The master controller 41 sends a signal to the water replenishment control unit 47 to realize water supply to all wine retorts / one of the wine retorts / multiple of the wine retorts. At this time, the spherical nozzle 321 evenly sprays water on the grain trough in the retort pot 35 to replenish the water content and meet the production process requirements.
[0088] In summary, by opening the first valve 121, steam can be introduced into the measuring water tank 11 to heat the water in the measuring water tank 11 to reach the set temperature, by opening the second valve 131, water can be replenished in the measuring water tank 11, when the third valve 221 is opened, the hot water pump 26 is operated to quantitatively transport the hot water in the measuring water tank 11 to the water tank 21, and then by opening the fourth valve 251 and the fifth valve 241, the hot water is transported to the water spraying mechanism 32 under the pressure of the compressed gas, so that when the steamer cover 31 and the steamer pot 35 are closed, the water spraying mechanism 32 sprinkles the water basin on the grain residue in the steamer pot 35 to supplement the water content, thereby meeting the production process requirements, realizing automatic watering, reducing manpower input, and improving production efficiency.
[0089] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A water measuring system in a steamer, characterized in that: It comprises a water measuring tank module (1), a water supply module (2) and a wine retort module (3); The water measuring tank module (1) comprises a water measuring tank (11), a steam inlet pipe (12) and a tap water inlet pipe (13); the gas outlet end of the steam inlet pipe (12) and the water outlet end of the tap water inlet pipe (13) are both connected to the top of the water measuring tank (11); the steam inlet pipe (12) is provided with a first valve (121) that can be opened or closed; and the tap water inlet pipe (13) is provided with a second valve (131) that can be opened or closed; The water supply module (2) comprises a water tank (21), a water inlet pipe (22), a water supply pipe (24) and a compressed gas input pipe (25); the water inlet end of the water inlet pipe (22) is connected to the bottom of the water measuring tank (11); the water outlet end of the water inlet pipe (22) and the gas outlet end of the compressed gas input pipe (25) are both connected to the top of the water tank (21); the water inlet pipe (22) is provided with a hot water pump (26) and a third valve (221) that can be opened or closed; the compressed gas input pipe (25) is provided with a fourth valve (251) that can be opened or closed; the water inlet end of the water supply pipe (24) is connected to the bottom of the water tank (21); and the water supply pipe (24) is provided with a fifth valve (241) that can be opened or closed; The wine retort module (3) comprises a plurality of wine retorts, and the wine retort comprises a retort pot (35), a retort cover (31), a water spray mechanism (32) and a cantilever mechanism (33). The water spray mechanism (32) is connected to the water inlet end of the water supply pipe (24). The water spray mechanism (32) and the retort cover (31) are both arranged on the cantilever mechanism (33), and the water spray mechanism (32) extends into the retort cover (31). The cantilever mechanism (33) is used to drive the retort cover (31) to move, so that the retort cover (31) and the retort pot (35) can be closed or separated.
2. The water measuring system in the retort according to claim 1, characterized in that: The water measuring tank module (1) further comprises a thermometer (15) arranged in the water measuring tank (11), the thermometer (15) being used to detect the real-time temperature in the water measuring tank (11), the first valve (121) being able to be opened or closed according to the real-time temperature so that the real-time temperature reaches a preset temperature, and the hot water pump (26) being used to start when the real-time temperature reaches the preset temperature.
3. The water measuring system in the retort according to claim 2, characterized in that: The water supply module (2) further comprises a flow sensor (27) arranged on the water inlet pipe (22), wherein the flow sensor (27) is used to detect the real-time water flow in the water inlet pipe (22), and the hot water pump (26) stops after running for a preset time according to the real-time water flow, so that the amount of hot water in the water tank (21) reaches a preset value.
4. The water measuring system in the retort according to claim 1, characterized in that: The water measuring tank module (1) further comprises a liquid level meter (14) arranged in the water measuring tank (11), wherein the liquid level meter (14) is used to detect the real-time water level in the water measuring tank (11), and the second valve (131) can be opened or closed according to the real-time water level.
5. The water measuring system in the retort according to claim 1, characterized in that: The top of the water tank (21) is connected to a drain pipe (23), and the drain pipe (23) is provided with a sixth valve that can be opened or closed; and / or, The steamer cover (31) is a double-layer structure with a reinforcing member inside.
6. The water measuring system in the retort according to claim 1, characterized in that: The water spray mechanism (32) comprises a water inlet pipe (323), a quick-release joint (322) and a spherical nozzle (321) which are connected in sequence, and the water inlet end of the water inlet pipe (323) is connected to the water outlet end of the water supply pipe (24).
7. The water measuring system in the retort according to claim 6, characterized in that: Along the direction from the spherical nozzle (321) toward the opening side of the steamer cover (31) to the quick-release joint (322), the distribution density of the multiple water outlet holes (3210) on the spherical nozzle (321) gradually increases.
8. The water measuring system in the retort according to claim 7, characterized in that: All the water outlet holes (3210) on the spherical nozzle (321) are divided into multiple dimensional layers with gradually increasing distribution density from the lowest point of the spherical nozzle (321) closest to the bottom of the steamer pot (35) to the highest point, and the number of water outlet holes (3210) in the first dimensional layer is one, which is located at the lowest point of the spherical nozzle (321); In all dimensional layers, the water outlet holes (3210) in each dimensional layer other than the first dimensional layer are distributed in a circle around a preset axis, and the preset axis passes through the lowest point and the highest point of the spherical nozzle (321); Among all dimensional layers, the dimensional layers other than the first dimensional layer are divided into the first category, the second category and the third category; In all dimensional layers of the first type, the central axes of two water outlet holes (3210) are located on the first preset surface (3211), and the central axes of two water outlet holes (3210) are also located on the second preset surface (3212), wherein the first preset surface (3211) and the second preset surface (3212) are perpendicular and intersect with the preset axes at the same time; In all dimensional layers of the second type, in the circumferential direction around the preset axis, there is a water outlet (3210) between the first area (3211a) and the third area (3212a), between the first area (3211a) and the fourth area (3212b), between the second area (3211b) and the third area (3212a), and between the second area (3211b) and the fourth area (3212b), and the central angle between every two adjacent water outlet holes (3210) is 90°, and the central angle between each water outlet hole (3210) and the first preset surface (3211) is 45°; In all dimensional layers of the third type, in the circumferential direction around the preset axis, between the first region (3211a) and the third region (3212a), between the first region (3211a) and the fourth region (3212b), and between the second region (3211b) and the third region (3212a).
9. The water measuring system in the retort according to claim 1, characterized in that: A columnar retort cover (312) is provided on the top of the retort cover (31), the inner cavity of the retort cover (312) is communicated with the inner side of the retort cover (31), and the retort cover (312) is connected to the steam pipe (333) of the cantilever mechanism (33) through a seamless elbow (34).
10. The water measuring system in the retort according to claim 9, characterized in that: A screen (311) is installed on the inner top of the retort cover (31), and the screen (311) corresponds to the bottom end of the retort cover outer cover (312).