Tunnel type spring continuous tempering cooling device
By designing a tunnel spring continuous tempering cooling device, the screen plate and rotating disc drive the movement of the spray pipe, the existing cooling methods are inefficient and timely dust treatment are solved, and the rapid and efficient cooling of the spring and the improvement of product quality are achieved.
Patent Information
- Application Number
- CN202421710353.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-19
AI Technical Summary
The existing spring cooling methods are inefficient and difficult to meet the needs of large-scale production. Manual water spray cooling is difficult to achieve uniform distribution of coolant, and the dust is not processed in time, resulting in rough spring surface and affecting product quality.
A tunnel spring continuous tempering cooling device is designed, and the movement of the spray pipe is driven by the reciprocating movement of the screen plate and the rotating disc, so as to achieve uniform spraying of coolant and effective screening and collection of dust.
It realizes fast and efficient cooling of springs, ensures uniform distribution of coolant, effectively screens and treats dust, and improves product quality and work efficiency.
Smart Images
Figure CN222907991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spring tempering cooling devices, in particular to a tunnel type spring continuous tempering cooling device. Background Art
[0002] In the spring manufacturing industry, tempering is one of the key processes to improve spring material performance, eliminate stress, and stabilize size. Especially for spring products that have strict requirements on dimensional stability, mechanical properties and surface quality, the cooling process after tempering is particularly important.
[0003] Existing spring cooling methods often rely on natural cooling or intermittent artificial water spray cooling. These methods have obvious limitations, which makes natural cooling inefficient and difficult to meet the needs of large-scale production. At the same time, artificial water spray cooling is difficult to achieve uniform distribution of coolant, and dust cannot be handled in time, which makes the spring surface rough, making it easy to affect product quality and production environment. In view of the above problems, technical personnel in this field have proposed a tunnel-type spring continuous tempering cooling device to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a tunnel-type spring continuous tempering cooling device, which aims to improve the problem that it is difficult to achieve uniform distribution of coolant through natural cooling or artificial water spray cooling, and dust cannot be handled in time, making the spring surface rough, which easily affects the product quality.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A tunnel-type spring continuous tempering cooling device comprises a box body, the outside of which is fixedly connected to a support plate, the bottom of the support plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first rotating wheel, the outside of the first rotating wheel is provided with a belt, the top of the support plate is rotatably connected to a second rotating wheel, the outside of the second rotating wheel is fixedly connected to a connecting rod, one end of the connecting rod is fixedly connected to a sieve plate, both sides of the sieve plate are fixedly connected to connecting columns, the outside of the connecting columns is rotatably connected to a rotating wheel, the inside of the sieve plate is rotatably connected to a roller, one side of the box body is fixedly connected to a processing box, the inside of the processing box is provided with a conveyor belt, and a cooling component is installed inside the box body, and the cooling component is used to cool the spring.
[0007] Furthermore, the cooling assembly includes a second motor, the outside of the second motor is fixedly connected to the inside of the box, the output end of the second motor is fixedly connected to a rotating disk, the outside of the rotating disk is fixedly connected to a fixed shaft, the outside of the fixed shaft is rotatably connected to a reciprocating ring, the outside of the reciprocating ring is fixedly connected to a fixed rod, one end of the fixed rod is fixedly connected to a spray pipe, a hose is connected to the through hole of the spray pipe, one end of the hose is fixedly connected to a cooling box, and the inside of the box is fixedly connected to a second sliding rod.
[0008] Furthermore, the outside of the connecting rod is slidably connected to one side of the box body, and the outside of the rotating wheel is rotatably connected to the inside of the box body.
[0009] Furthermore, the outer portion of the first rotating wheel is rotationally connected to the outer portion of the second rotating wheel via a belt.
[0010] Furthermore, a top of a box body is arranged outside the sieve plate, and a collecting box is arranged outside the box body.
[0011] Furthermore, the outer portion of the rotating disk is rotatably connected to the inner portion of the box body, a transverse plate is fixedly connected to the inner portion of the box body, first sliding rods are fixedly connected to the two sides of the fixed rod, and the outer portion of the first sliding rod is slidably connected to the inner portion of the transverse plate.
[0012] Furthermore, the top of the spray pipe is slidably connected to the outside of the second sliding rod, and the bottom of the spray pipe is fixedly connected with a nozzle.
[0013] Furthermore, a cabinet door is fixedly connected to the box body, and a handle is fixedly connected to the outside of the cabinet door.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the reciprocating motion of the screen plate causes the spring to flip on the surface of the drum, thereby ensuring that the spring can be fully and evenly sprayed with coolant during the cooling process. At the same time, the dust attached to the surface of the spring is effectively screened out during the flipping, and the dust is effectively collected by the collection box, thereby improving work efficiency and product quality.
[0016] 2. In the utility model, the rotating disk rotates, which in turn drives the reciprocating ring to move the spray pipe, so that the coolant can be accurately sprayed onto the shaking spring, achieving fast and efficient cooling treatment, ensuring that the coolant can be evenly sprayed onto each spring on the screen plate, avoiding the problem of uneven cooling, and reducing quality problems such as deformation or cracks caused by uneven cooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1A three-dimensional diagram of a tunnel-type spring continuous tempering cooling device proposed by the utility model;
[0018] Figure 2 This is a box diagram of a tunnel-type spring continuous tempering cooling device proposed by the utility model;
[0019] Figure 3 This is a schematic structural diagram of a rotating disk of a tunnel-type spring continuous tempering cooling device proposed by the utility model;
[0020] Figure 4 The utility model discloses a structural schematic diagram of a sieve plate of a tunnel-type spring continuous tempering cooling device.
[0021] Legend:
[0022] 1. Box body; 2. Support plate; 3. First motor; 4. First rotating wheel; 5. Belt; 6. Second rotating wheel; 7. Connecting rod; 8. Processing box; 9. Screen plate; 10. Roller; 11. Connecting column; 12. Rotating wheel; 13. Cooling box; 14. Hose; 15. Second motor; 16. Rotating disk; 17. Fixed shaft; 18. Reciprocating ring; 19. Fixed rod; 20. First sliding bar; 21. Spraying pipe; 22. Second sliding bar; 23. Nozzle; 24. Conveyor belt; 25. Collecting box; 26. Cabinet door. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Reference Figure 1-3 The utility model provides an embodiment: a tunnel-type spring continuous tempering cooling device, comprising a box body 1, a support plate 2 is fixedly connected to the outside of the box body 1, a first motor 3 is fixedly connected to the bottom of the support plate 2, a first rotating wheel 4 is fixedly connected to the output end of the first motor 3, a belt 5 is sleeved on the outside of the first rotating wheel 4, a second rotating wheel 6 is rotatably connected to the top of the support plate 2, a connecting rod 7 is fixedly connected to the outside of the second rotating wheel 6, a sieve plate 9 is fixedly connected to one end of the connecting rod 7, connecting columns 11 are fixedly connected to both sides of the sieve plate 9, a rotating wheel 12 is rotatably connected to the outside of the connecting column 11, a roller 10 is rotatably connected to the inside of the sieve plate 9, a processing box 8 is fixedly connected to one side of the box body 1, a conveyor belt 24 is arranged inside the processing box 8, a cooling component is installed inside the box body 1, and the cooling component is used to cool the spring.
[0025] Specifically, as the main structure of the entire device, it provides installation space for various internal components. A first motor 3 is fixedly connected to the bottom of the support plate 2 to provide power for the reciprocating motion of the sieve plate 9. The first motor 3 drives the first rotating wheel 4, so that the first rotating wheel 4 transmits the rotation to the second rotating wheel 6 through the belt 5, and at the same time, the second rotating wheel 6 converts the rotational motion into a linear reciprocating motion of the sieve plate 9 through the connecting rod 7, and rolls on the track inside the box 1 through the rotating wheel 12, further ensuring the stability and smoothness of the sieve plate 9 during the reciprocating motion, and the roller 10 inside the sieve plate 9 causes the spring to flip and roll to achieve a more uniform cooling effect.
[0026] Reference Figure 1-2 The cooling assembly includes a second motor 15, the outside of the second motor 15 is fixedly connected to the inside of the box body 1, the output end of the second motor 15 is fixedly connected to a rotating disk 16, the outside of the rotating disk 16 is fixedly connected to a fixed shaft 17, the outside of the fixed shaft 17 is rotatably connected to a reciprocating ring 18, the outside of the reciprocating ring 18 is fixedly connected to a fixed rod 19, one end of the fixed rod 19 is fixedly connected to a spray pipe 21, the through hole of the spray pipe 21 is connected to a hose 14, one end of the hose 14 is fixedly connected to the cooling box 13, and the inside of the box body 1 is fixedly connected to a second sliding rod 22.
[0027] Specifically, the rotating disk 16 is connected to the reciprocating ring 18 through the fixed shaft 17 to realize the conversion of rotational motion into reciprocating motion. The reciprocating ring 18 transmits the reciprocating motion to the spray pipe 21 through the fixed rod 19. The second slide bar 22 reciprocates linearly in the spray pipe 21 to provide guidance and support. The coolant is evenly sprayed on the spring on the screen plate 9 through the nozzle 23. The hose 14 is responsible for transporting the coolant in the cooling box 13 to the spray pipe 21.
[0028] Reference Figure 4 The outside of the connecting rod 7 is slidably connected to one side of the box body 1, the outside of the rotating wheel 12 is rotatably connected to the inside of the box body 1, the outside of the first rotating wheel 4 is rotatably connected to the outside of the second rotating wheel 6 through the belt 5, the outside of the sieve plate 9 is provided with the top of the box body 1, the outside of the box body 1 is provided with a collecting box 25, the box body 1 is fixedly connected with a cabinet door 26, and the outside of the cabinet door 26 is fixedly connected with a handle.
[0029] Specifically, the connecting rod 7 drives the sieve plate 9 to reciprocate as the second rotating wheel 6 rotates, ensuring the stability and smoothness of the sieve plate 9 during movement. The rotating wheel 12 enables the sieve plate 9 to maintain a certain stability while reducing friction during reciprocating motion. The collection box 25 is used to collect dust dropped by the spring, thereby facilitating subsequent processing by the staff. The cabinet door 26 is opened by the handle so that the staff can take out the processed spring.
[0030] Reference Figure 3 The outside of the rotating disk 16 is rotatably connected to the inside of the box body 1, the inside of the box body 1 is fixedly connected to a horizontal plate, the first sliding rods 20 are fixedly connected to both sides of the fixed rod 19, the outside of the first sliding rod 20 is slidably connected to the inside of the horizontal plate, the top of the spraying pipe 21 is slidably connected to the outside of the second sliding rod 22, and the bottom of the spraying pipe 21 is fixedly connected to a nozzle 23.
[0031] Specifically, the rotating disk 16 can be driven by the second motor 15, thereby driving the reciprocating ring 18 to perform reciprocating motion. The cross plate is used to support the first slide bar 20 to ensure the stability of the spray pipe 21 during the reciprocating motion. Through the design of the second slide bar 22, the spray pipe 21 is guaranteed to be more stable during movement, so as to ensure that the nozzle 23 sprays the coolant evenly on the spring.
[0032] Working principle: First, the spring is transmitted to the sieve plate 9 through the conveyor belt 24. At the same time, when the first motor 3 is started, the first rotating wheel 4 is driven to rotate through the output end, and the first rotating wheel 4 then drives the second rotating wheel 6 to rotate synchronously through the belt 5. The rotation of the second rotating wheel 6 is converted into the linear motion of the sieve plate 9 through the connecting rod 7, so that the sieve plate 9 can be continuously reciprocated inside the box 1. The tempered spring is placed on the sieve plate 9, and through the roller 10 inside it, the spring can be fully processed during the cooling process, and the dust attached to the surface of the spring passes through the effective sieve plate 9, and then the dust passes through the bottom of the sieve plate 9 and falls into the collection box 25;
[0033] Secondly, when the spring shakes inside the sieve plate 9, the second motor 15 is started, and its output end drives the rotating disk 16 to rotate, and the rotating disk 16 drives the reciprocating ring 18 to reciprocate through the fixed shaft 17. The reciprocating motion of the reciprocating ring 18 is transmitted to the spray pipe 21 through the fixed rod 19, so that the spray pipe 21 moves back and forth in a straight line outside the second slide bar 22, and the coolant in the cooling box 13 is transported to the spray pipe 21 through the hose 14, and the coolant is evenly sprayed on the spring through the nozzle 23 to achieve rapid cooling.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tunnel-type spring continuous tempering cooling device, comprising a box (1), characterized in that: The outside of the box body (1) is fixedly connected to a support plate (2), the bottom of the support plate (2) is fixedly connected to a first motor (3), the output end of the first motor (3) is fixedly connected to a first rotating wheel (4), the outside of the first rotating wheel (4) is sleeved with a belt (5), the top of the support plate (2) is rotatably connected to a second rotating wheel (6), the outside of the second rotating wheel (6) is fixedly connected to a connecting rod (7), one end of the connecting rod (7) is fixedly connected to a sieve plate (9), both sides of the sieve plate (9) are fixedly connected to connecting columns (11), the outside of the connecting columns (11) is rotatably connected to a rotating wheel (12), the inside of the sieve plate (9) is rotatably connected to a roller (10), one side of the box body (1) is fixedly connected to a processing box (8), the inside of the processing box (8) is provided with a conveyor belt (24), and a cooling component is installed inside the box body (1), the cooling component is used to cool the spring.
2. The tunnel-type spring continuous tempering cooling device according to claim 1, characterized in that: The cooling assembly comprises a second motor (15), the outside of the second motor (15) is fixedly connected to the inside of the casing (1), the output end of the second motor (15) is fixedly connected to a rotating disk (16), the outside of the rotating disk (16) is fixedly connected to a fixed shaft (17), the outside of the fixed shaft (17) is rotatably connected to a reciprocating ring (18), the outside of the reciprocating ring (18) is fixedly connected to a fixed rod (19), one end of the fixed rod (19) is fixedly connected to a spray pipe (21), a hose (14) is connected to a through hole of the spray pipe (21), one end of the hose (14) is fixedly connected to a cooling box (13), and the inside of the casing (1) is fixedly connected to a second sliding rod (22).
3. The tunnel-type spring continuous tempering cooling device according to claim 1, characterized in that: The outside of the connecting rod (7) is slidably connected to one side of the box body (1), and the outside of the rotating wheel (12) is rotatably connected to the inside of the box body (1).
4. The tunnel-type spring continuous tempering cooling device according to claim 1, characterized in that: The outside of the first rotating wheel (4) is rotationally connected to the outside of the second rotating wheel (6) via a belt (5).
5. The tunnel-type spring continuous tempering cooling device according to claim 1, characterized in that: The top of the box body (1) is arranged outside the sieve plate (9), and the collecting box (25) is arranged outside the box body (1).
6. The tunnel-type spring continuous tempering cooling device according to claim 2, characterized in that: The outer portion of the rotating disk (16) is rotatably connected to the inner portion of the box body (1), a transverse plate is fixedly connected to the inner portion of the box body (1), first sliding rods (20) are fixedly connected to the two sides of the fixed rod (19), and the outer portion of the first sliding rod (20) is slidably connected to the inner portion of the transverse plate.
7. The tunnel-type spring continuous tempering cooling device according to claim 2, characterized in that: The top of the spray pipe (21) is slidably connected to the outside of the second sliding rod (22), and the bottom of the spray pipe (21) is fixedly connected to a nozzle (23).
8. The tunnel-type spring continuous tempering cooling device according to claim 1, characterized in that: The box body (1) is fixedly connected to a cabinet door (26), and the outside of the cabinet door (26) is fixedly connected to a handle.