Surface passivation treatment equipment for hot-dip galvanized steel strip

By designing adjustment components in the hot-dip galvanized steel belt surface passivation treatment equipment, the 360-degree angle adjustment of the air knife is achieved, which solves the problem of inconsistent coating thickness and improves production quality and market competitiveness.

CN222908073UActive Publication Date: 2025-05-27JIANGSU LINGRUIYONG HEAVY IND EQUIP CO LTD
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Patent Information

Application Number
CN202422031576.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-05-27
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing hot-dip galvanized steel strip surface passivation treatment equipment cannot effectively adjust the direction and angle of the air knife, resulting in inconsistent plating thickness, affecting the production quality and the market competitiveness of the finished product.

Method used

An adjustment component including a motor, a rotary shaft, a spherical joint and an air knife is designed. By driving the rotary shaft to rotate, the spherical joint realizes the angle adjustment of the air knife at 360 degrees, ensuring the precise control of the angle between the air flow and the strip surface.

Benefits of technology

By accurately controlling the airflow angle, the zinc layer is evenly distributed on the strip surface, avoiding defects such as over-plating of the edges, and improving consistency and production efficiency after treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hot-dip galvanized steel strip surface passivation treatment equipment, and relates to the technical field of steel strip surface treatment. The adjusting assembly comprises a motor fixedly connected with the supporting arm, a rotating shaft is installed in the middle of the motor, one end of the rotating shaft extends from the bottom end of the motor, the bottom end of the rotating shaft is rotationally connected with a rotating block, a connecting rod is installed on one side of the outer wall of the rotating block, and one end of the connecting rod is fixedly connected with a fixing ring. A first mounting block is mounted at the bottom end of the telescopic rod; a first spherical joint is mounted in the middle of the bottom end of the first mounting block; a pipeline is mounted on the outer wall of the first spherical joint; a second spherical joint is mounted in the middle of the pipeline; and a rectangular fixing ring is installed on the outer wall of the second spherical joint, one side of the rectangular fixing ring is fixedly connected with a supporting column, the angle adjustment problem of the air knife is solved, and efficient treatment is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel strip surface treatment, in particular to a passivation treatment device for the surface of hot-dip galvanized steel strips. Background Technique

[0002] Galvanized strip steel is a long and narrow strip steel plate that is cold-rolled or hot-rolled and coated with a layer of raw materials called zinc and aluminum to varying degrees. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life. The matrix of hot-dip galvanized strip steel undergoes complex physical and chemical reactions with the molten plating solution to form a corrosion-resistant and tightly structured zinc-iron alloy layer. The alloy layer, pure zinc layer, and strip steel matrix are integrated, so it has strong corrosion resistance.

[0003] In the prior art, the usual passivation treatment device for the surface of hot-dip galvanized steel strips does not have a component that can well adjust the direction and angle of the air knife. If the air knife cannot be well adjusted in angle, it will have an adverse impact on the production quality of hot-dip galvanized strip steel. Since the direction and strength of the airflow sprayed by the air knife are affected, the coating thickness at the middle and edge parts of the strip steel will be inconsistent. Usually, the middle part is thinner and the two sides are thicker, which will lead to a decline in the quality of the finished product, affect its competitiveness in the market, and may also cause defects such as zinc grains and streaks on the surface of the zinc layer. These defects not only reduce the surface quality of the galvanized sheet but may also affect its subsequent processing and use performance. Content of the Utility Model

[0004] The purpose of the utility model is to provide a passivation treatment device for the surface of hot-dip galvanized steel strips to solve the problems raised in the above background technique.

[0005] To solve the above technical problems, the passivation treatment device for the surface of hot-dip galvanized steel strips provided by the utility model includes a cabinet body. One side of the outer wall of the cabinet body is provided with a support arm. One side of the top end of the support arm is provided with an adjustment component. The adjustment component includes a motor fixedly connected to the support arm. The middle part of the motor is provided with a rotating shaft. One end of the rotating shaft extends from the bottom end of the motor. The bottom end of the rotating shaft is rotatably connected to a rotating block. One side of the outer wall of the rotating block is provided with a connecting rod. One end of the connecting rod is fixedly connected to a fixing ring. The inner wall of the fixing ring is provided with a telescopic rod. The bottom end of the telescopic rod is provided with a first mounting block. The middle part of the bottom end of the first mounting block is provided with a first spherical joint. The outer wall of the first spherical joint is provided with a pipeline. The middle part of the pipeline is provided with a second spherical joint. One end of the pipeline away from the first spherical joint is provided with an air knife. The outer wall of the second spherical joint is provided with a rectangular fixing ring. One side of the rectangular fixing ring is fixedly connected to a support column.

[0006] Furthermore, one side of the top end of the cabinet body is provided with a detection component. The detection component includes a fixing rod installed on one side of the top end of the cabinet body. The top end of the fixing rod is provided with a slide rail. The inner wall of the slide rail is provided with a bidirectional lead screw. The bidirectional lead screw is rotatably connected to a sliding block. The bottom end of the sliding block is provided with a probe.

[0007] Furthermore, a transmission assembly is provided on the cabinet body. The transmission assembly includes two second mounting blocks fixedly connected to the outer wall of the cabinet body. On one side of the two second mounting blocks facing each other, a first transmission shaft is installed. A first roller is sleeved on the outer wall of the first transmission shaft. One end of the first transmission shaft is provided with a first transmission wheel. A transmission belt is rotatably connected to the outer wall of the first transmission wheel. The first transmission wheel is drivingly connected to a second transmission wheel through the transmission belt. A second transmission shaft is installed in the middle of the second transmission wheel. A second roller is sleeved on the outer wall of the second transmission shaft. Rotating shafts are installed at the bottoms of the first roller and the second roller. A third roller is sleeved outside the two rotating shafts.

[0008] Furthermore, a control panel is installed on one side of the outer wall of the cabinet body. A plurality of control buttons are installed on the surface of the control panel. The control buttons are electrically connected to the motor.

[0009] Furthermore, an activity opening is provided on one side of the top end of the cabinet body. The activity opening is circular, and the diameter of the activity opening is adapted to the activity range of the pipeline.

[0010] Furthermore, both ends of the two rotating shafts are installed on the inner left side wall and the inner right side wall of the cabinet body. The rotating shafts are rotatably connected to the inner left side wall and the inner right side wall of the cabinet body.

[0011] Furthermore, an air outlet is provided at the bottom end of the air knife. The length of the air outlet is adapted to the air knife.

[0012] Furthermore, an air pump is provided inside the telescopic rod. Air channels are provided inside the first spherical joint, the pipeline, and the second spherical joint. The air channels are communicated with the air outlet provided at the bottom end of the air knife.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: By precisely controlling the angle between the airflow ejected from the air knife and the surface of the strip steel through the adjustment assembly, it is possible to ensure the uniform distribution of the zinc layer on the surface of the strip steel, avoid defects such as over-galvanizing at the edges, enable each part of the object to be processed to be subjected to the same intensity of treatment, thereby ensuring the consistency after treatment, and also optimizing the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the surface passivation treatment equipment for hot-dip galvanized steel strips;

[0015] Figure 2 It is a schematic diagram of the structure of the adjustment assembly in the surface passivation treatment equipment for hot-dip galvanized steel strips;

[0016] Figure 3 It is a schematic diagram of the structure of the detection assembly in the surface passivation treatment equipment for hot-dip galvanized steel strips;

[0017] Figure 4 It is a schematic diagram of the structure of the transmission assembly in the surface passivation treatment equipment for hot-dip galvanized steel strips.

[0018] In the figure:

[0019] 1. Cabinet body; 2. Support arm;

[0020] 3. Adjustment component; 301. Motor; 302. First rotating shaft; 303. Rotating block; 304. Connecting rod; 305. Fixed block; 306. Telescopic rod; 307. First mounting block; 308. First spherical joint; 309. Pipeline; 310. Second spherical joint; 311. Air knife; 312. Support column;

[0021] 4. Detection component; 401. Fixed rod; 402. Slide rail; 403. Bidirectional lead screw; 404. Sliding block; 405. Probe;

[0022] 5. Transmission component; 501. Second mounting block; 502. First transmission shaft; 503. First roller; 504. First transmission wheel; 505. Transmission belt; 506. Second transmission wheel; 507. Second transmission shaft; 508. Second roller; 509. Second rotating shaft; 510. Third roller;

[0023] 6. Control panel; 7. Activity port. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-4 , the present invention provides a technical solution for a surface passivation treatment device for hot-dip galvanized steel strips:

[0026] In the embodiments of the present invention, refer to Figure 1 , Figure 2 , Figure 3 , Figure 4, a support arm 2 is installed on one side of the outer wall of the cabinet body 1, and an adjustment component 3 is installed on one side of the top end of the support arm 2. The adjustment component 3 includes a motor 301 fixedly connected to the support arm 2. A first rotating shaft 302 is installed in the middle of the motor 301. One end of the first rotating shaft 302 extends from the bottom end of the motor 301. The bottom end of the first rotating shaft 302 is rotatably connected to a rotating block 303. A connecting rod 304 is installed on one side of the outer wall of the rotating block 303. One end of the connecting rod 304 is fixedly connected to a fixing block 305. A telescopic rod 306 is installed inside the fixing block 305. The bottom end of the telescopic rod 306 is installed with a first mounting block 307. A first spherical joint 308 is installed in the middle of the bottom end of the first mounting block 307. A pipeline 309 is installed on the outer wall of the first spherical joint 308. A second spherical joint 310 is installed in the middle of the pipeline 309. An air knife 311 is installed at one end of the pipeline 309 away from the first spherical joint 308. A rectangular fixing ring is installed on the outer wall of the second spherical joint 310. A support column 312 is fixedly connected to one side of the rectangular fixing ring. A control panel 6 is installed on one side of the outer wall of the cabinet body 1. A plurality of control buttons are installed on the surface of the control panel 6. The control buttons are electrically connected to the motor 301. An activity port 7 is opened on one side of the top end of the cabinet body 1. The activity port 7 is circular. The diameter of the activity port 7 is adapted to the activity range of the pipeline 309.

[0027] It should be noted that: the motor 301 is electrically connected to the control panel 6, ensuring that the motor 301 can make corresponding responses when the staff operates the control panel 6. At the same time, an air pump is arranged inside the telescopic rod 306, and the air pump is electrically connected to the control panel 6. When the air pump inside the telescopic rod 306 is started by pressing the control panel 6, it exhausts air outward. Thus, the air flow circulates through the air channels opened inside the first spherical joint 308, the pipeline 309, and the second spherical joint 310, and is ejected from the air ports opened at the bottom end of the air knife 311. And when the motor 301 is started, it drives the first rotating shaft 302 to start rotating. The first rotating shaft 302 is fixedly connected to the rotating block 303, and the rotating block 303 will drive the fixing block 305 to start rotating through the connecting rod 304. The telescopic rod 306 is fixedly connected to the first mounting block 307. Therefore, when the fixing block 305 drives the telescopic rod 306 to rotate around the first rotating shaft 302 as the center, it drives the first mounting block 307. The telescopic rod 306 will move horizontally on the fixing block 305 to provide a certain activity space for the adjustment component 3 to prevent jamming. The first spherical joint 308 and the second spherical joint 310 can rotate within a spherical link, and the 360-degree angle adjustment of the air knife 311 can be achieved, achieving the effect of controlling the air flow outlet angle to avoid defects such as over-galvanizing at the edges.

[0028] Refer to Figure 3, a detection component 4 is installed on one side of the top end of the cabinet body 1. The detection component 4 includes a fixed rod 401 installed on one side of the top end of the cabinet body 1. A slide rail 402 is opened at the top end of the fixed rod 401. A bidirectional lead screw 403 is installed on the inner wall of the slide rail 402. The bidirectional lead screw 403 is rotationally connected to a sliding block 404. A probe 405 is installed at the bottom end of the sliding block 404.

[0029] It should be noted that: by rotating the bidirectional lead screw 403, the two sliding blocks 404 start to move towards the opposite sides, driving the probe 405 to adjust the detection width according to the requirements of different working surfaces.

[0030] Refer to Figure 4 , a transmission component 5 is arranged on the cabinet body 1. The transmission component 5 includes two second mounting blocks 501 fixedly connected to the outer wall of the cabinet body 1. A first transmission shaft 502 is installed on the opposite sides of the two second mounting blocks 501. A first roller 503 is sleeved on the outer wall of the first transmission shaft 502. A first transmission wheel 504 is installed at one end of the first transmission shaft 502. A transmission belt 505 is rotationally connected to the outer wall of the first transmission wheel 504. The first transmission wheel 504 is connected to a second transmission wheel 506 through the transmission belt 505. A second transmission shaft 507 is installed in the middle of the second transmission wheel 506. A second roller 508 is sleeved on the outer wall of the second transmission shaft 507. Second rotating shafts 509 are installed at the bottoms of the first roller 503 and the second roller 508. A third roller 510 is sleeved on the outside of the two second rotating shafts 509.

[0031] It should be noted that: through the first transmission wheel 504, the transmission belt 505, and the second transmission wheel 506, the speed of the transmission steel belt of the equipment can be ensured to be consistent, ensuring that the material is uniformly processed during the processing, thereby avoiding the phenomenon of uneven performance caused by speed fluctuations.

[0032] Working principle: The motor 301 is electrically connected to the control panel 6, ensuring that the motor 301 can respond accordingly when the operator manipulates the control panel 6. At the same time, an air pump is provided inside the telescopic rod 306, and the air pump is electrically connected to the control panel 6. When the air pump inside the telescopic rod 306 is started by pressing the control panel 6, it exhausts air outward. Thus, the air flow circulates through the air channels opened inside the first spherical joint 308, the pipeline 309, and the second spherical joint 310, and is ejected from the air ports opened at the bottom of the air knife 311. And when the motor 301 is started, it drives the first rotating shaft 302 to start rotating. The first rotating shaft 302 is fixedly connected to the rotating block 303, and the rotating block 303 will drive the fixed block 305 to start rotating through the connecting rod 304. The telescopic rod 306 is fixedly connected to the first mounting block 307. Therefore, when the fixed block 305 drives the telescopic rod 306 to rotate around the first rotating shaft 302 as the center, it drives the first mounting block 307. The telescopic rod 306 will move horizontally on the fixed block 305 to provide a certain movement space for the adjusting component 3 to prevent jamming. The first spherical joint 308 and the second spherical joint 310 can rotate within a spherical joint, achieving a 360-degree angle adjustment of the air knife 311, and achieving the effect of controlling the air flow outlet angle to avoid defects such as over-galvanizing at the edges.

Claims

1. A hot-dip galvanized steel strip surface passivation treatment device, comprising a cabinet (1), characterized in that: A support arm (2) is mounted on one side of the outer wall of the cabinet (1); an adjustment assembly (3) is mounted on one side of the top end of the support arm (2); the adjustment assembly (3) comprises a motor (301) fixedly connected to the support arm (2); a first rotating shaft (302) is mounted in the middle of the motor (301); one end of the first rotating shaft (302) extends from the bottom end of the motor (301); the bottom end of the first rotating shaft (302) is rotatably connected to a rotating block (303); a connecting rod (304) is mounted on one side of the outer wall of the rotating block (303); one end of the connecting rod (304) is fixedly connected to a fixed block (305); the fixed block (305) is A telescopic rod (306) is mounted on the inner wall of the fixed block (305); a first mounting block (307) is mounted on the bottom end of the telescopic rod (306); a first spherical joint (308) is mounted in the middle of the bottom end of the first mounting block (307); a pipe (309) is mounted on the outer wall of the first spherical joint (308); a second spherical joint (310) is mounted in the middle of the pipe (309); an air knife (311) is mounted on one end of the pipe (309) away from the first spherical joint (308); a rectangular fixing ring is mounted on the outer wall of the second spherical joint (310); and a support (312) is fixedly connected to one side of the rectangular fixing ring.

2. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 1, characterized in that: A detection component (4) is installed on one side of the top of the cabinet (1), and the detection component (4) comprises a fixed rod (401) installed on one side of the top of the cabinet (1), a slide rail (402) is provided on the top of the fixed rod (401), a bidirectional screw rod (403) is installed on the inner wall of the slide rail (402), the bidirectional screw rod (403) is rotatably connected to a sliding block (404), and a probe (405) is installed on the bottom end of the sliding block (404).

3. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 2, characterized in that: The cabinet (1) is provided with a transmission assembly (5), the transmission assembly (5) comprising two second mounting blocks (501) fixedly connected to the outer wall of the cabinet (1), a first transmission shaft (502) being mounted on opposite sides of the two second mounting blocks (501), the outer wall of the first transmission shaft (502) being sleeved with a first roller (503), one end of the first transmission shaft (502) being mounted with a first transmission wheel (504), the outer wall of the first transmission wheel (504) being rotatably connected with a transmission belt (505), the first transmission wheel (504) being transmission-connected with a second transmission wheel (506) via the transmission belt (505), a second transmission shaft (507) being mounted in the middle of the second transmission wheel (506), the outer wall of the second transmission shaft (507) being sleeved with a second roller (508), the bottoms of the first roller (503) and the second roller (508) being mounted with second rotating shafts (509), and the outer sides of the two second rotating shafts (509) being sleeved with third rollers (510).

4. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 3, characterized in that: A control panel (6) is installed on one side of the outer wall of the cabinet (1), and a plurality of control buttons are installed on the surface of the control panel (6), and the control buttons are electrically connected to the motor (301).

5. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 4, characterized in that: A movable opening (7) is provided on one side of the top end of the cabinet (1); the movable opening (7) is circular, and the diameter of the movable opening (7) is compatible with the movable range of the pipeline (309).

6. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 5, characterized in that: The two ends of the two second rotating shafts (509) are respectively mounted on the inner left wall and the inner right wall of the cabinet (1), and the second rotating shafts (509) are rotatably connected to the inner left wall and the inner right wall of the cabinet (1).

7. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 6, characterized in that: An air port is provided at the bottom end of the air knife (311), and the length of the air port is adapted to that of the air knife (311).

8. The hot-dip galvanized steel strip surface passivation treatment equipment according to claim 7, characterized in that: An air pump is arranged inside the telescopic rod (306), and air passages are provided inside the first spherical joint (308), the pipeline (309), and the second spherical joint (310), and the air passages are connected to an air port provided at the bottom end of the air knife (311).