Forming machine for glass fiber wet-process felt

By designing a glass fiber wet felt forming machine, the tension of the mesh belt is restored by using electric push rods and forming rollers, and the slurry water is collected and filtered through the slurry box and filtered the slurry water, the problem of extension and tension of the mesh belt in the existing molding machine is solved, and the conveying effect and production efficiency are improved.

CN222908418UActive Publication Date: 2025-05-27XUANHAN PUGUANG KERUI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422309132.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-05-27
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

During the long-term conveying of mesh belts, existing glass fiber wet felt molding machines can easily lead to the mesh belt extension and loosening of tension, affecting the transmission effect.

Method used

A molding machine of glass fiber wet felt was designed, using electric push rods to push the convex plate up, drive the molding roller to rise, squeeze the mesh belt to restore tension, and collect and filter the slurry water through the slurry box and filter the filter to prevent precipitation from flowing out.

Benefits of technology

By extruding the mesh belt to restore tension, the conveying effect is improved, and by collecting and filtering the slurry water, the recycling of precipitation flow is achieved and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a forming machine of a glass fiber wet process felt, which relates to the technical field of forming machines and comprises a bottom plate, U-shaped support plates are fixedly connected to the top of the bottom plate and close to two ends, a top plate is fixedly connected to the tops of the U-shaped support plates, and a net front box is fixedly connected to the top of the top plate and close to one end. And a headbox is mounted on the inner wall of the top of the net front box. When the mesh belt conveyed on the surface of the roller is loosened, the convex plate can be pushed to rise through the electric push rod, the convex plate rises to drive the forming roller to rise, the effect of extruding the mesh belt can be achieved, the effect that the mesh belt becomes compact again can be achieved, the conveying effect can be improved, and the production efficiency is improved. When pulp in the pulp flowing box in the net front box falls onto the net belt, water can penetrate through the net belt and the filter net to enter the space between the baffles, the effect of collecting the pulp water can be achieved, the effect of preventing rainfall from flowing out can be achieved, and then the rainfall can flow into a white water pool to be recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of molding machines, in particular to a molding machine for glass fiber wet felts. Background Technique

[0002] Glass fiber wet felt is a widely used glass fiber non-woven product. According to its uses and properties, it can be divided into dozens of varieties and specifications such as asphalt waterproofing roll base materials, E-glass fiber papers, battery separator felts, FRP surface felts, facing felts, floor felts, carpet felts, roof felts, pipe coating felts, etc. Compared with other glass fiber products, wet felt has advantages such as large production capacity, thinner products, and multi-directional uniform reinforcement, and is widely used at home and abroad, resulting in a situation of supply falling short of demand. Foreign production enterprises include OC, JM in the United States, etc. Domestic enterprises producing wet felts mainly include Sinoma Science & Technology, Shaanxi Huate, Changzhou Changhai, Shandong Fiberglass, etc., and they have recently been expanding production. The development of glass fiber wet felts in China has a history of nearly forty years, and the production process and equipment level have become increasingly mature.

[0003] During the process of the existing glass fiber wet felt molding machine transporting the mesh belt for a long time, the mesh belt is prone to stretching and becoming longer, and then the tension of the mesh belt is prone to becoming loose, which easily affects the transmission effect. Therefore, a molding machine for glass fiber wet felts is needed to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to solve the problem that in the existing glass fiber wet felt molding machine, during the process of transporting the mesh belt for a long time, the mesh belt is prone to stretching and becoming longer, and then the tension of the mesh belt is prone to becoming loose, which easily affects the transmission effect, and to propose a molding machine for glass fiber wet felts.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A molding machine for glass fiber wet felts, including a bottom plate. At both ends of the top of the bottom plate, U-shaped support plates are fixedly connected. On the top of the U-shaped support plates, a top plate is fixedly connected. At one end of the top of the top plate, a pre-mesh box is fixedly connected. A slurry box is installed on the inner wall of the top of the pre-mesh box. At both ends of the top of the top plate and inside the pre-mesh box, baffles are fixedly connected. A filter screen is fixedly connected between the baffles and near the top. Vertical plates are fixedly connected to the top of the bottom plate and the bottom of the top plate. Electric push rods are installed inside the vertical plates. The output ends of the electric push rods are fixedly connected with convex plates. The protruding parts of the convex plates are embedded and rotatably connected with forming rollers through bearings. A diagonal mesh forming box is installed below the pre-mesh box at the bottom of the top plate.

[0006] Preferably, support legs are fixedly connected to the bottom of the bottom plate near the four corners, and the shape of the support legs is trapezoidal.

[0007] Preferably, both ends of the top plate are fixedly connected with a fixing plate and a first U-shaped plate respectively. Both the top and bottom of the fixing plate are fixedly connected with U-shaped members. A first roller and a second roller are respectively rotatably connected to the inside of the U-shaped member and the first U-shaped plate by bearings.

[0008] Preferably, support columns are symmetrically and fixedly connected to the top of the top plate and close to one end. V-shaped plates are fixedly connected to the tops of the support columns. Fifth rollers are rotatably connected to the inside between the V-shaped plates and close to both ends by bearings.

[0009] Preferably, a second U-shaped plate is fixedly connected to the top of the top plate and close to the first U-shaped plate. A distribution roller is rotatably connected to the inside of the second U-shaped plate by a bearing.

[0010] Preferably, third rollers are rotatably connected to the inside of the U-shaped support plates by bearings.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:

[0012] 1. In the present utility model, when the mesh belt conveyed on the surface of the roller becomes loose, the convex plate can be pushed up by the electric push rod. The rising of the convex plate drives the forming roller to rise, which can play the role of extruding the mesh belt, so as to make the mesh belt become tight again, and further improve the conveying effect.

[0013] 2. In the present utility model, when the pulp in the flow box inside the headbox in front of the mesh falls onto the mesh belt, the water will pass through the mesh belt and the filter screen and enter between the baffles, which can play the role of collecting the pulp water, so as to prevent the precipitation water from flowing out, and further make the precipitation water flow into the white water tank for recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a three-dimensional structure diagram of the overall structure of a forming machine for fiberglass wet felt proposed by the present utility model;

[0015] Figure 2 is a plan view of the overall structure of a forming machine for fiberglass wet felt proposed by the present utility model;

[0016] Figure 3 is a right view of the overall structure of a forming machine for fiberglass wet felt proposed by the present utility model.

[0017] Legend: 1. Bottom plate; 2. Support leg; 3. U-shaped support plate; 4. Top plate; 5. Headbox; 6. Baffle; 7. Filter screen; 8. Stuffing box; 9. Fixed plate; 10. U-shaped part; 11. First roller; 12. First U-shaped plate; 13. Second roller; 14. Third roller; 15. Vertical plate; 16. Convex plate; 17. Forming roller; 18. Electric push rod; 19. Support column; 20. V-shaped plate; 21. Fifth roller; 22. Second U-shaped plate; 23. Distribution roller; 24. Inclined screen forming box. Detailed implementation

[0018] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0019] In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the limitations of the specific embodiments disclosed in the following specification.

[0020] Embodiment 1, as Figures 1-3 shown, the present invention provides a forming machine for fiberglass wet felt, including a bottom plate 1. U-shaped support plates 3 are fixedly connected to the top of the bottom plate 1 and near both ends. The top of the U-shaped support plates 3 is fixedly connected to a top plate 4. A headbox 5 is fixedly connected to the top of the top plate 4 and near one end. A stuffing box 8 is installed on the inner wall of the top of the headbox 5. Baffles 6 are fixedly connected to the top of the top plate 4 and near both ends inside the headbox 5. A filter screen 7 is fixedly connected between the baffles 6 and near the top. Vertical plates 15 are fixedly connected to the top of the bottom plate 1 and the bottom of the top plate 4. Electric push rods 18 are installed inside the vertical plates 15. The output ends of the electric push rods 18 are fixedly connected to convex plates 16. The protruding parts of the convex plates 16 are embedded and rotatably connected to forming rollers 17 by bearings. An inclined screen forming box 24 is installed below the headbox 5 at the bottom of the top plate 4.

[0021] The effect achieved by the entire Embodiment 1 is that U-shaped support plates 3 are fixedly connected to the top of the bottom plate 1 and near both ends. The top of the U-shaped support plate 3 is fixedly connected to the top plate 4, which can support the bottom of the top plate 4. A headbox 5 is fixedly connected to the top of the top plate 4 and near one end. A stuff box 8 is installed on the inner wall of the top of the headbox 5, which can make the circulating pump send the mixed liquid of water and glass fiber into the headbox 5. The slurry is uniform in the headbox 5. At this time, it is then distributed on the conveyor belt through the stuff box 8 to form a felt blank. Baffles 6 are fixedly connected to the top of the top plate 4 and near both ends inside the headbox 5. A filter screen 7 is fixedly connected between the baffles 6 and near the top, which can filter and collect the pulp water. Vertical plates 15 are fixedly connected to the top of the bottom plate 1 and the bottom of the top plate 4. Electric push rods 18 are installed inside the vertical plates 15. The output ends of the electric push rods 18 are fixedly connected to convex plates 16. The protruding parts of the convex plates 16 are respectively embedded and rotatably connected to forming rollers 17 through bearings, which can push the convex plates 16 to rise by the electric push rods 18. The rising of the convex plates 16 drives the forming rollers 17 to rise, which can squeeze the conveyor belt, so as to achieve the effect of making the conveyor belt become tight again. An inclined screen forming box 24 is installed under the headbox 5 at the bottom of the top plate 4, which can form the felt blank.

[0022] Embodiment 2, as Figures 1-3 shown, support legs 2 are fixedly connected to the bottom of the bottom plate 1 and near the four corners. The shape of the support legs 2 is trapezoidal; fixing plates 9 and first U-shaped plates 12 are respectively fixedly connected to both ends of the top plate 4. U-shaped members 10 are fixedly connected to the top and bottom of the fixing plate 9. A first roller 11 and a second roller 13 are respectively rotatably connected to the inside of the U-shaped member 10 and the first U-shaped plate 12 through bearings; support columns 19 are symmetrically fixedly connected to the top of the top plate 4 and near one end. V-shaped plates 20 are fixedly connected to the tops of the support columns 19. A fifth roller 21 is rotatably connected between the V-shaped plates 20 and near both ends through bearings; a second U-shaped plate 22 is fixedly connected to the top of the top plate 4 and near the first U-shaped plate 12. A distribution roller 23 is rotatably connected to the inside of the second U-shaped plate 22 through a bearing; a third roller 14 is rotatably connected to the inside of the U-shaped support plate 3 through a bearing.

[0023] The effects achieved by the entire Embodiment 2 are as follows: Support legs 2 are fixedly connected to the bottom of the bottom plate 1 near the four corners. The shape of the support legs 2 is trapezoidal, which can support the four corners at the bottom of the bottom plate 1. Fixed plates 9 and first U-shaped plates 12 are respectively fixedly connected to both ends of the top plate 4. U-shaped members 10 are fixedly connected to both the top and bottom of the fixed plate 9. A first roller 11 and a second roller 13 are respectively rotatably connected to the inside of the U-shaped member 10 and the first U-shaped plate 12 by bearings, which can convey the conveyor belt. Support columns 19 are symmetrically and fixedly connected to the top of the top plate 4 near one end. V-shaped plates 20 are fixedly connected to the tops of the support columns 19. Fifth rollers 21 are rotatably connected to the inside of the V-shaped plates 20 near both ends by bearings, which can convey the conveyor belt into the pre-mesh box 5. A second U-shaped plate 22 is fixedly connected to the top of the top plate 4 near the first U-shaped plate 12. A distribution roller 23 is rotatably connected to the inside of the second U-shaped plate 22 by a bearing, which can distribute the wet glass fiber. Third rollers 14 are rotatably connected to the inside of the U-shaped support plates 3 by bearings, which can convey the conveyor belt from the inside of the U-shaped support plates 3.

[0024] Working principle: The mixed liquid of water and glass fiber is sent into the pre-mesh box 5 through a circulating pump. At this time, it is evenly distributed on the inclined long conveyor belt through the headbox 8 in the pre-mesh box 5, and the fibers are deposited to form a felt blank. The excess water will fall through the filter screen 7 and enter between the baffles 6. At this time, the rollers rotate to convey the conveyor belt. When the conveyor belt passes under the inclined mesh forming box 24 and on the forming roller 17 for forming, and when the conveyor belt conveyed on the surface of the roller becomes loose, the electric push rod 18 can be used to push the convex plate 16 to rise. The rising of the convex plate 16 drives the forming roller 17 to rise, which can squeeze the conveyor belt, so as to make the conveyor belt become tight again, and then improve the conveying effect.

[0025] The wiring diagrams of the pre-mesh box 5, the headbox 8, the electric push rod 18, the distribution roller 23, and the inclined mesh forming box 24 in the present utility model belong to the common knowledge in the art. Their working principles are already known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the pre-mesh box 5, the headbox 8, the electric push rod 18, the distribution roller 23, and the inclined mesh forming box 24 will not be explained in detail.

[0026] The above are only the preferred embodiments of the present utility model, and are not limitations to the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A glass fiber wet mat forming machine, comprising a base plate (1), characterized in that: A U-shaped support plate (3) is fixedly connected to the top of the bottom plate (1) and near both ends; a top plate (4) is fixedly connected to the top of the U-shaped support plate (3); a net head box (5) is fixedly connected to the top of the top plate (4) and near one end; a head box (8) is installed on the top inner wall of the net head box (5); baffles (6) are fixedly connected to the top of the top plate (4) and located inside the net head box (5) and near both ends; a filter screen (7) is fixedly connected between the baffles (6) and near the top; a vertical plate (15) is fixedly connected to the top of the bottom plate (1) and the bottom of the top plate (4); an electric push rod (18) is installed inside the vertical plate (15); a convex plate (16) is fixedly connected to the output end of the electric push rod (18); a forming roller (17) is embedded in the convex part of the convex plate (16) and rotatably connected to the bearing; and an inclined net forming box (24) is installed at the bottom of the top plate (4) and located below the net head box (5).

2. A glass fiber wet mat forming machine according to claim 1, characterized in that: Support legs (2) are fixedly connected to the bottom of the base plate (1) and near the four corners, and the shape of the support legs (2) is trapezoidal.

3. A glass fiber wet mat forming machine according to claim 1, characterized in that: The two ends of the top plate (4) are respectively fixedly connected to a fixed plate (9) and a first U-shaped plate (12); the top and bottom of the fixed plate (9) are both fixedly connected to a U-shaped member (10); the insides of the U-shaped member (10) and the first U-shaped plate (12) are respectively rotatably connected to a first roller (11) and a second roller (13) via bearings.

4. A glass fiber wet mat forming machine according to claim 1, characterized in that: A support column (19) is symmetrically fixedly connected to the top of the top plate (4) and near one end, a V-shaped plate (20) is fixedly connected to the top of each support column (19), and a fifth roller (21) is rotatably connected to a bearing between the V-shaped plates (20) and near both ends.

5. The glass fiber wet mat forming machine according to claim 3, characterized in that: A second U-shaped plate (22) is fixedly connected to the top of the top plate (4) and close to the first U-shaped plate (12), and a distribution roller (23) is rotatably connected to an internal bearing of the second U-shaped plate (22).

6. A glass fiber wet mat forming machine according to claim 3, characterized in that: A third roller (14) is rotatably connected to the interior of the U-shaped support plate (3).