Top upside-down hanging multifunctional mechanical arm for railway comprehensive operation vehicle
By designing a multi-functional robot arm on the top of the railway integrated operation vehicle, the existing robot arm device has solved the problem of single function and inconvenient operation, and achieved multi-axis degree of freedom movement, improving work efficiency and saving labor costs.
Patent Information
- Application Number
- CN202420928810.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The robotic arm devices in existing railway comprehensive operations have single functions and inconvenient operation, resulting in low efficiency and high labor costs.
A multi-functional robot arm on the top upside down for railway integrated operation vehicles is designed, including a mobile base of the robot, a rotary base, an up and down telescopic track, a high-arm hydraulic cylinder, a forearm hydraulic cylinder and a multi-function bucket. Through the combination of these components, a multi-axis degree of freedom movement is achieved.
The robot arm can realize horizontal rotation, flip, up and down, forward and backward movement of a multi-function bucket, and can be constructed along the railway tracks, assisting manual operations such as handling equipment, turning trays, moving sleepers, etc., improving work efficiency and saving labor costs.
Smart Images

Figure CN222908443U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of railway engineering, in particular to a top-hanging multifunctional mechanical arm used for a railway comprehensive operating vehicle. Background Art
[0002] In comprehensive operations such as railway maintenance and construction, a variety of operations are required, such as carrying materials and installing equipment. The existing robotic arm devices have problems such as single function and inconvenient operation. Most of them are still completed by manpower, and the equipment can only complete a small part of the functional operations, resulting in low efficiency and high labor costs. Utility Model Content
[0003] To address the deficiencies in the prior art, the utility model provides a top-hanging multifunctional mechanical arm for a railway integrated work vehicle, comprising a mobile base for a manipulator, mobile pulleys corresponding to guide rails are fixedly installed on both sides of the mobile base for the manipulator, a rotating base is fixedly installed on the bottom of the mobile base for the manipulator, an upper and lower telescopic rails are fixedly installed on the output end of the rotating base, a large arm rod is fixedly installed on the telescopic end in the upper and lower telescopic rails, the large arm rod is rotatably connected to a large arm hydraulic cylinder, one end of the large arm rod and the large arm hydraulic cylinder are both rotatably connected to a small arm fixed seat to form a triangle or a quadrilateral, the small arm fixed seat is rotatably connected to the small arm hydraulic cylinder and fixedly connected to the small arm rod, the small arm hydraulic cylinder and the small arm rod are both rotatably connected to a movable wrist base, a wrist rotating base is fixedly installed on the movable wrist base, and a multifunctional bucket is detachably fixedly installed on the driving end of the wrist rotating base.
[0004] Preferably, the number of movable pulleys on the same side of the manipulator movable base is not less than two, and the slide rail contacts the top and bottom of the movable pulley.
[0005] Preferably, it also includes a fixed-position base rotation hydraulic motor, which drives the output end of the rotating base to rotate. A motor is fixedly installed in the wrist rotating base, and the motor drives the output end of the wrist rotating base to rotate.
[0006] Preferably, the upper and lower telescopic rails are electric telescopic rails, the telescopic ends in the upper and lower telescopic rails are fixedly installed with a boom fixing seat, one end of the boom rod is fixedly connected to the boom fixing seat, and the boom hydraulic cylinder is rotatably connected to the boom fixing seat.
[0007] Preferably, the wrist rotating base and the multifunctional bucket are detachably fixedly connected via a bucket quick-change pin.
[0008] Preferably, the bucket quick-change pin is a bolt and there are multiple of them. The bucket quick-change pin passes through the multifunctional bucket from the inside of the multifunctional bucket and is threadedly connected to the driving end of the wrist rotating base to fix the wrist rotating base and the multifunctional bucket.
[0009] Preferably, the axis of the upper and lower telescopic rails coincides with the axis of rotation of the driving end of the rotating base.
[0010] The utility model has the following beneficial effects:
[0011] The multifunctional bucket can be rotated horizontally, flipped, and moved up and down, forward and backward, so that the multifunctional bucket can be used for construction along the railway track to assist manual labor in carrying equipment, turning and leveling ballast, moving sleepers and other operations, thereby increasing functionality and replacing manual labor to complete more tedious or more difficult gravity carrying tasks, thereby improving work efficiency and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure provided by the utility model.
[0013] Figure 2 It is a three-dimensional structural schematic diagram provided by the utility model.
[0014] Attached Figure 1-2 The structures represented by the labels are listed below:
[0015] 1. Manipulator moving base; 2. Moving pulley; 3. Rotating base; 4. Base rotating hydraulic motor; 5. Upper and lower telescopic rails; 6. Big arm fixed seat; 7. Big arm hydraulic cylinder; 8. Forearm fixed seat; 9. Forearm hydraulic cylinder; 10. Movable wrist base; 11. Wrist rotating base; 12. Bucket quick-change pin shaft; 13. Multi-function bucket; 14. Big arm rod; 15. Forearm rod. DETAILED DESCRIPTION
[0016] The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0017] It should be noted that when a part or component is considered to be "connected", "located", or "assembled" on another part or component, it may be directly disposed on the other part or component or there may be a central part or component at the same time. The terms "left", "right", "upper", "lower" and similar expressions used herein are for illustrative purposes only.
[0018] In a specific embodiment, Figure 1-2As shown, a top-hanging multifunctional mechanical arm for a railway integrated working vehicle comprises a manipulator mobile base 1, movable pulleys 2 corresponding to the guide rails are fixedly installed on both sides of the manipulator mobile base 1, a rotating base 3 is fixedly installed on the bottom of the manipulator mobile base 1, and an upper and lower telescopic rails 5 are fixedly installed on the output end of the rotating base 3, and a large arm rod 14 is fixedly installed on the telescopic end of the upper and lower telescopic rails 5, and the large arm rod 14 is rotatably connected to the large arm hydraulic cylinder 7, and one end of the large arm rod 14 and the large arm hydraulic cylinder 7 are both rotatably connected to the forearm fixed seat 8 to form a triangle or a quadrilateral, and the forearm fixed seat 8 is rotatably connected to the forearm hydraulic cylinder 9 and fixedly connected to the forearm rod 15, and the forearm hydraulic cylinder 9 and the forearm rod 15 are both rotatably connected to the movable wrist base 10, and a wrist rotating base 11 is fixedly installed on the movable wrist base 10, and a multifunctional bucket 13 is detachably fixedly installed on the driving end of the wrist rotating base 11.
[0019] In this embodiment, the number of movable pulleys 2 on the same side of the manipulator movable base 1 is not less than two, the guide rail is fixed above the rail, the movable pulley 2 is located in the slide rail, and the slide rail contacts the top and bottom of the movable pulley 2 to limit the up and down jumping of the movable pulley 2 and prevent the movable pulley 2 from detaching from the guide rail.
[0020] In this embodiment, it also includes a fixed base rotation hydraulic motor 4, which is transmission-connected to the rotating base 3 to drive the output end of the rotating base 3 to rotate. A motor is fixedly installed in the wrist rotating base 11, and the motor drives the output end of the wrist rotating base 11 to rotate.
[0021] In this embodiment, the upper and lower telescopic rails 5 are electric telescopic rails, and a boom fixing seat 6 is fixedly installed at the telescopic end of the upper and lower telescopic rails 5, one end of the boom rod 14 is fixedly connected to the boom fixing seat 6, and the boom hydraulic cylinder 7 is rotatably connected to the boom fixing seat 6. The boom fixing seat 6, the boom hydraulic cylinder 7, the forearm fixing seat 8 and the boom rod 14 form a quadrilateral with fixed angles, so that the boom hydraulic cylinder 7 rotates the angle of the forearm fixing seat 8 when telescoping.
[0022] The forearm hydraulic cylinder 9, forearm rod 15, forearm fixing seat 8 and movable wrist base 10 form a quadrilateral with fixed angles. When the forearm hydraulic cylinder 9 is extended or shortened, it drives the movable wrist base 10 to rotate, thereby driving the multifunctional bucket 13 to flip.
[0023] In this embodiment, the wrist rotating base 11 and the multifunctional bucket 13 are detachably fixedly connected through the bucket quick-change pin 12, so as to facilitate the replacement of the multifunctional bucket 13 with different functions or sizes. Furthermore, the bucket quick-change pin 12 is a bolt and there are multiple of them. The bucket quick-change pin 12 penetrates the multifunctional bucket 13 from the inside of the multifunctional bucket 13 and is threadedly connected to the driving end of the wrist rotating base 11 to fix the wrist rotating base 11 and the multifunctional bucket 13.
[0024] According to actual needs, the above-mentioned top-hanging multifunctional mechanical arm for railway integrated operation vehicle can be further optimized and / or improved:
[0025] The axis of the upper and lower telescopic rails 5 coincides with the axis of the rotation of the driving end of the rotating base 3. When the rotating base 3 drives the upper and lower telescopic rails 5 to rotate, the upper and lower telescopic rails 5 rotate by themselves, so that the multifunctional bucket 13 moves in a circle, which makes it easier to calculate the trajectory and facilitates the realization of automated control.
[0026] When in use, the moving pulley 2 controls the multi-functional bucket 13 to move linearly in the horizontal direction, and the angle of the multi-functional bucket 13 in the horizontal direction is controlled by rotating the rotating base 3. The upper and lower telescopic rails 5 can control the movement of the multi-functional bucket 13 in the vertical direction. The upper arm hydraulic cylinder 7 and the lower arm hydraulic cylinder 9 can control the flipping angle of the multi-functional bucket 13. The wrist rotating base 11 can control the direction of the multi-functional bucket 13, so that the multi-functional bucket 13 has multi-axis degrees of freedom and can realize more functions.
[0027] To sum up: the multifunctional bucket 13 can rotate horizontally, flip over, and move up and down, forward and backward, so that the multifunctional bucket 13 can be constructed along the railway track, assisting manual labor in carrying equipment, turning and paving ballast, moving sleepers and other operations, increasing functionality, replacing manual labor to complete more tedious or more difficult gravity carrying and other tasks, improving work efficiency and saving labor costs.
[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.
Claims
1. A top-hanging multifunctional mechanical arm for a railway integrated operation vehicle, characterized in that: The invention comprises a manipulator mobile base (1), wherein mobile pulleys (2) corresponding to the guide rails are fixedly installed on both sides of the manipulator mobile base (1), a rotating base (3) is fixedly installed at the bottom of the manipulator mobile base (1), an upper and lower telescopic rails (5) are fixedly installed at the output end of the rotating base (3), a large arm rod (14) is fixedly installed at the telescopic end of the upper and lower telescopic rails (5), the large arm rod (14) is rotatably connected to a large arm hydraulic cylinder (7), and the large arm rod (14) and the large arm hydraulic cylinder (7) are connected to the large arm rod (14). One end of the pressure cylinder (7) is rotatably connected to the forearm fixing seat (8) to form a triangle or a quadrilateral, the forearm fixing seat (8) is rotatably connected to the forearm hydraulic cylinder (9) and fixedly connected to the forearm rod (15), the forearm hydraulic cylinder (9) and the forearm rod (15) are rotatably connected to the movable wrist base (10), the movable wrist base (10) is fixedly mounted with a wrist rotating base (11), and the driving end of the wrist rotating base (11) is detachably fixedly mounted with a multifunctional bucket (13).
2. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 1, characterized in that: The number of movable pulleys (2) on the same side of the manipulator movable base (1) is not less than two, and the slide rail is in contact with the top and bottom of the movable pulley (2).
3. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 1, characterized in that: It also includes a fixed-position base rotating hydraulic motor (4), which drives the output end of the rotating base (3) to rotate. A motor is fixedly installed in the wrist rotating base (11), which drives the output end of the wrist rotating base (11) to rotate.
4. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 1, characterized in that: The upper and lower telescopic rails (5) are electric telescopic rails, and a boom fixing seat (6) is fixedly installed at the telescopic end of the upper and lower telescopic rails (5). One end of the boom rod (14) is fixedly connected to the boom fixing seat (6), and the boom hydraulic cylinder (7) is rotatably connected to the boom fixing seat (6).
5. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 1, characterized in that: The wrist rotating base (11) and the multifunctional bucket (13) are detachably fixedly connected via a bucket quick-change pin shaft (12).
6. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 5, characterized in that: The bucket quick-change pin shaft (12) is a bolt and there are multiple of them. The bucket quick-change pin shaft (12) penetrates the multifunctional bucket (13) from the inside of the multifunctional bucket (13) and is threadedly connected to the driving end of the wrist rotating base (11) to fix the wrist rotating base (11) and the multifunctional bucket (13).
7. The top-hanging multifunctional mechanical arm for a railway integrated operation vehicle according to claim 1, characterized in that: The axis of the upper and lower telescopic rails (5) coincides with the axis of the driving end of the rotating base (3) when it rotates.