Ultra-large aluminum door structure
By designing the ultra-large aluminum door structure, using articulated and continuous hinged connections to the door leaf, and using super heavy duty aluminum alloy material on the door posts and door frames, the defects of existing ultra-large doors in terms of design, connection, installation and maintenance are solved, and the door is firm, convenient and easy to maintain.
Patent Information
- Application Number
- CN202421577053.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-04
AI Technical Summary
Existing ultra-large doors have several flaws in design, connection, installation and maintenance, which cannot meet the needs of clean rooms, especially in terms of replacement and maintenance.
An extra-large aluminum door structure is designed to connect the door leaf with articulated and continuous hinged, and an extra-heavy-duty aluminum alloy material is used on the door posts and door frames. Combining adjustable nylon rollers and aluminum alloy keel frames ensures the firmness and convenience of the door.
A firm connection between door leaves is achieved, avoiding installation safety issues and inconvenience caused by door sagging, simplifying the replacement and maintenance process, and reducing metal friction sounds through seal strips and aluminum alloy continuous buckles.
Smart Images

Figure CN222909827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of door leaves, in particular to a structure of an extra-large aluminum door. Background Art
[0002] According to market research and investigation, customers have put forward the need for an extra-large door that can be opened at any time and facilitate the entry and exit of large equipment. Such doors are almost non-existent in the market or have many defects, as follows:
[0003] 1. The overall design of the door is thin and light, including the connection and opening methods of door posts, door frames, door leaves, which simply cannot meet the usage requirements.
[0004] 2. There are many problems in processing, connection and installation. The common doors in the market do not consider the standards for use in clean rooms, so there are relatively large defects in view windows, dust prevention of door panels, sealing, etc.
[0005] 3. Installation and maintenance are not convenient. Fixed installation is generally used, including view windows, door panels, etc. The clean room needs a door that can replace various components at any time, so that it can be repaired at any time without affecting production when damaged. Content of the Utility Model
[0006] Aiming at the above-mentioned disadvantages or deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a structure of an extra-large aluminum door.
[0007] To solve the above technical problem, the present application is achieved through the following technical solutions:
[0008] A structure of an extra-large aluminum door, comprising: a first door leaf, a second door leaf, a third door leaf and a fourth door leaf. One side of the first door leaf is laterally installed on a door frame on one side by means of hinge connection. The second door leaf is connected to the other side of the first door leaf through a continuous hinge. One side of the third door leaf is connected to the other side of the second door leaf through a continuous hinge. The fourth door leaf is arranged in a double-opening manner with the third door leaf and both the fourth door leaves are laterally installed on a door frame on the other side by means of hinge connection. Among them, a top and bottom bolt is arranged between the second door leaf and the third door leaf.
[0009] Further, the door frame is fixed on the door post by screws.
[0010] Further, one end of the door post is fixed in the sky channel and the other end is fixed on the floor.
[0011] Further, it further includes a cover plate, and the cover plate is snap-connected to the snap connection part of the door post.
[0012] Further, fixing parts are further extended and arranged on both sides of the door post, and the door frame is fixed in the fixing parts.
[0013] Further, the width between the fixing parts is the same as the width of one side of the door frame.
[0014] Further, the first door leaf, the second door leaf, the third door leaf and the fourth door leaf are all provided with keel frames, and door panels, glass or acrylic plates are installed inside the keel frames.
[0015] Further, a first sealing strip is provided at the connection between the first door leaf and one side of the door frame, and a second sealing strip is provided at the connection between the fourth door leaf and the other side of the door frame.
[0016] Further, the continuous hinge includes a fixed end and a connecting end. The connecting end is provided with a bayonet and is inserted between two adjacent doors. Limiting protrusions for limiting are provided on both sides of the fixed end.
[0017] Further, adjustable nylon rollers are provided at the bottom of the first door leaf, or adjustable nylon rollers are provided at the bottom of the second door leaf, or adjustable nylon rollers are provided at the bottom of the third door leaf, or adjustable nylon rollers are provided at the bottom of the fourth door leaf, or adjustable nylon rollers are provided at the bottoms of the first door leaf, the second door leaf, the third door leaf and the fourth door leaf.
[0018] Compared with the prior art, the present application has the following technical effects:
[0019] (1) In the present application, the connection between the door leaves is made by using a continuous hinge. Among them, while ensuring the firm connection between the door leaves, the door posts are made of ultra-heavy-duty aluminum alloy, using high-quality high-strength aluminum alloy material, and designed to be hidden, with high strength and high bearing capacity according to the actual use requirements, avoiding safety problems during installation; at the same time, during long-term use, the door leaves will still sag due to their own weight and are affected by the gravity of the door and various structures of the workshop. Therefore, adjustable nylon rollers are designed at the bottom of the door leaves to completely prevent the inconvenience caused by the sagging of the door.
[0020] (2) In the present application, considering later replacement and maintenance, the keel frames of the door leaves adopt the design of aluminum alloy keels. The keel frames can be connected by buckles, are easy to replace, and have good processing performance.
[0021] (3) In the present application, the door leaves, door frames and sealing strips are all made of engineering rubber and plastic, ensuring elasticity and strength after installation. The continuous hinge adopts the aluminum alloy continuous buckle ring method, and there is a plastic part for sealing and lubrication at the connection, ensuring that there is no sound of metal friction when opening and closing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects and advantages of the present application will become more obvious:
[0023] Figure 1 : Structural schematic diagram of the super-large aluminum door structure according to an embodiment of the present application;
[0024] Figure 2 : Cross-sectional view of the super-large aluminum door structure in the A-A direction according to an embodiment of the present application;
[0025] Figure 3 : Partially enlarged view of part E according to an embodiment of the present application;
[0026] Figure 4 : Cross-sectional view of the super-large aluminum door structure in the B-B direction according to an embodiment of the present application;
[0027] Figure 5 : Partially enlarged view of part C according to an embodiment of the present application;
[0028] Figure 6 : Partially enlarged view of part D according to an embodiment of the present application.
[0029] In the figure: 1 - first door leaf, 2 - second door leaf, 3 - third door leaf, 4 - fourth door leaf, 5 - door frame, 6 - continuous hinge, 6a - fixed end, 6b - connecting end, 7 - hinge, 8 - floor spring bolt, 9 - glass, 10 - door panel, 11 - door post, 11a - clamping part, 11b - screw, 11c - fixing part, 12 - cover plate, 13 - first sealing strip, 14 - buckle, 15 - gasket, 16 - self-tapping screw, 17 - keel frame. Detailed implementation manners
[0030] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0031] If there are descriptions involving "first", "second", etc. in the embodiments of the present invention, such descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of technical solutions conflicts or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present invention.
[0032] (4) AsFigure 1 , Figure 2 and Figure 4 As shown in Figure 4 , in this embodiment, a super-large aluminum door structure includes: a first door leaf 1, a second door leaf 2, a third door leaf 3, and a fourth door leaf 4. One side of the first door leaf 1 is laterally installed on a door frame 5 on one side by means of hinge connection. The second door leaf 2 is connected to the other side of the first door leaf 1 through a continuous hinge 6. One side of the third door leaf 3 is connected to the other side of the second door leaf 2 through a continuous hinge 6. The fourth door leaf 4 is arranged in a double-leaf opening manner with the third door leaf 3 and both sides of the fourth door leaf 4 are laterally installed on a door frame 5 on the other side by means of hinge connection. Among them, a top and bottom bolt 8 is provided between the second door leaf 2 and the third door leaf 3. By adopting continuous hinges at the joints between the door leaves, while ensuring the firm connection between the door leaves, the door posts are made of ultra-heavy-duty aluminum alloy, using high-quality high-strength aluminum alloy material, and are designed to be hidden, with high strength and relatively high bearing capacity according to the actual use requirements, avoiding safety problems during installation.
[0033] Furthermore, in this embodiment, a keel frame 17 is provided in each of the first door leaf 1, the second door leaf 2, the third door leaf 3, and the fourth door leaf 4, and a door panel or glass or acrylic board is installed inside the keel frame 17.
[0034] Preferably, in this embodiment, as shown in Figure 2 and Figure 3 , door panels 10 are installed inside the upper and lower keel frames 17 of the first door leaf 1, the second door leaf 2, the third door leaf 3, and the fourth door leaf 4. The door panels 10 are made of aluminum honeycomb panels that are light in weight and resistant to impact. Acrylic high-transparency anti-static glass 9 is installed inside the middle keel frames 17 of the first door leaf 1, the second door leaf 2, the third door leaf 3, and the fourth door leaf 4. Among them, a sealing gasket 15 is further provided at the connection between the keel frame and the door panel 10 or the glass 9. The outside of the sealing gasket is clamped on the keel frame 17 by a buckle 14. Through the above settings, it is beneficial to ensure the sealing performance of the door leaf.
[0035] Furthermore, in this embodiment, a first sealing strip 13 is provided at the connection between the first door leaf 1 and the door frame 5 on one side, and a second sealing strip is provided at the connection between the fourth door leaf 4 and the door frame 5 on the other side. The setting of the sealing strips is beneficial for sealing and lubrication, ensuring that there is no sound of metal friction when the door leaf is opened and closed.
[0036] Furthermore, in this embodiment, the door frame 5 is fixed on the door post 11 by screws. Through the above settings, while ensuring the firm connection, the operation is simple, which is convenient for later replacement and maintenance.
[0037] Further, in this embodiment, one end of the doorpost 5 is fixed in the ceiling channel, and the other end is fixed on the floor.
[0038] Preferably, in this embodiment, as Figure 5 shown, fixing portions 11c are further extended and provided on both sides of the doorpost 11. The fixing portions 11c are fixed in the fixing grooves of the doorpost 11 through screws 11. A clamping portion 11a is provided at the port of the fixing groove. The cover plate 12 is clamped on the clamping portion 11a. Through the above settings, it is beneficial to ensure the firmness of the connection. Among them, the door frame 5 is fixed in the fixing portions 11c through self-tapping screws 16. The width between the fixing portions 11c is the same as the width of one side of the door frame 5, which is beneficial to improve the firmness of the connection, reduce the gap at the connection, and ensure the sealing performance.
[0039] Further, in this embodiment, as Figure 6 shown, the continuous hinge 6 includes a fixed end 6a and a connecting end 6b. The connecting end 6b is provided with a bayonet and is inserted between two adjacent doors. Limiting protrusions for limiting are provided on both sides of the fixed end 6a. The continuous hinge 6 adopts an aluminum alloy continuous buckle ring method, and the middle connecting end 6b uses a plastic part for sealing and lubrication at the connection to ensure that there is no sound of metal friction when opening and closing.
[0040] Further, in this embodiment, adjustable nylon rollers are provided at the bottom of the first door leaf 1 or adjustable nylon rollers are provided at the bottom of the second door leaf 2 or adjustable nylon rollers are provided at the bottom of the third door leaf 3 or adjustable nylon rollers are provided at the bottom of the fourth door leaf 4, or adjustable nylon rollers are provided at the bottoms of the first door leaf 1, the second door leaf 2, the third door leaf 3, and the fourth door leaf 4. During long-term use, the door leaf will still sag due to its own weight. Affected by the gravity of the door and various structures of the factory building, adjustable nylon rollers are designed at the bottom of the door leaf to completely prevent the inconvenient use caused by the sagging of the door.
[0041] Compared with the prior art, the present application has the following technical effects:
[0042] In the present application, the connection between the door leaves is made by using a continuous hinge. Among them, while ensuring the firmness of the connection between the door leaves, the doorpost is made of ultra-heavy-duty aluminum alloy, using high-quality high-strength aluminum alloy material, and is designed to be hidden, with high strength and high bearing capacity according to the actual use requirements, avoiding safety problems during installation. At the same time, during long-term use, the door leaf will still sag due to its own weight. Affected by the gravity of the door and various structures of the factory building, adjustable nylon rollers are designed at the bottom of the door leaf to completely prevent the inconvenient use caused by the sagging of the door.
[0043] In this application, considering the later replacement and maintenance, the keel frame of the door leaf adopts the design of aluminum alloy keel. The keel frame can be connected by buckles, which is easy to replace and has good processing performance.
[0044] In this application, the door leaf, door frame and sealing strip all adopt engineering rubber and plastic to ensure elasticity and strength after installation. The continuous hinge adopts the aluminum alloy continuous buckle method, and there is a plastic part for sealing and lubrication at the connection to ensure that there is no sound of metal friction when opening and closing.
[0045] The above embodiments are only used to illustrate the technical solutions of this application rather than to limit them. The technical solutions of this application have been described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that the technical solutions of this application can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of this application, and all should be covered within the scope of the claims of this application.
Claims
1. An ultra-large aluminum door structure, characterized in that: include: A first door leaf, a second door leaf, a third door leaf and a fourth door leaf, one side of the first door leaf is laterally mounted on a door frame on one side by a hinged manner, the second door leaf is connected to the other side of the first door leaf by a continuous hinge, one side of the third door leaf is connected to the other side of the second door leaf by a continuous hinge, the fourth door leaf is arranged in a double-opening manner with the third door leaf and the fourth door leaf is laterally mounted on the door frame on the other side by a hinged manner, wherein a top and bottom latch is provided between the second door leaf and the third door leaf.
2. The super-large aluminum door structure according to claim 1, characterized in that: The door frame is fixed on the door post by screws.
3. The super-large aluminum door structure according to claim 2, characterized in that: One end of the door post is fixed in the sky groove, and the other end thereof is fixed on the floor.
4. The super-large aluminum door structure according to claim 3, characterized in that: It also includes a cover plate, which is clamped on the clamping part of the door column.
5. The super-large aluminum door structure according to claim 4, characterized in that: Fixing parts are also extended on both sides of the door column, and the door frame is fixed in the fixing parts.
6. The super-large aluminum door structure according to claim 5, characterized in that: The width between the fixing parts is the same as the width of one side of the door frame.
7. The super-large aluminum door structure according to claim 1, characterized in that: The first door leaf, the second door leaf, the third door leaf and the fourth door leaf are all provided with a keel frame, and a door panel or a glass or an acrylic panel is installed in the keel frame.
8. The super-large aluminum door structure according to claim 7, characterized in that: A first sealing strip is provided at a connection between the first door leaf and the door frame on one side, and a second sealing strip is provided at a connection between the fourth door leaf and the door frame on the other side.
9. The super-large aluminum door structure according to any one of claims 1 to 8, characterized in that: The continuous hinge comprises a fixed end and a connecting end. The connecting end is provided with a bayonet and inserted between two adjacent doors. Position limiting protrusions for limiting are provided on both sides of the fixed end.
10. The super-large aluminum door structure according to claim 9, characterized in that: The bottom of the first door leaf is provided with an adjustable nylon roller, or the bottom of the second door leaf is provided with an adjustable nylon roller, or the bottom of the third door leaf is provided with an adjustable nylon roller, or the bottom of the fourth door leaf is provided with an adjustable nylon roller, or the bottoms of the first door leaf, the second door leaf, the third door leaf and the fourth door leaf are all provided with adjustable nylon rollers.