Slag receiving barrel mechanism of intermediate frequency furnace
By designing the intermediate frequency furnace slag connection bucket mechanism, the automatic limiting and flip-down of the transfer bucket is achieved by using the limiting mechanism, the major safety hazards of manual operation of slag in the prior art are solved and the safety is improved.
Patent Information
- Application Number
- CN202421990469.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the smelting process of existing medium-frequency furnaces, the slag needs to be manually scooped and poured into the slag bucket, which has high temperature and great safety risks.
An intermediate frequency furnace slag-connecting barrel mechanism is designed, including slag-connecting barrel, reducer motor, transfer barrel and limiting mechanism. The limiting mechanism realizes automatic limiting and flip-down of the transfer barrel through the limiting unit and the discharge unit, avoiding manual operation.
Through automated limit and flip-down operations, the safety of the slag bucket of the medium-frequency furnace is improved and the risk of manual operation is reduced.
Smart Images

Figure CN222912369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag receiving barrels for intermediate frequency furnaces, specifically to a slag receiving barrel mechanism for intermediate frequency furnaces. Background Technique
[0002] An intermediate frequency furnace is a power supply device that converts 50HZ industrial frequency alternating current into intermediate frequency (above 300HZ to 1000HZ). It rectifies three-phase industrial frequency alternating current into direct current, and then converts the direct current into adjustable intermediate frequency current, supplying the intermediate frequency alternating current flowing through the capacitor and the induction coil. High-density magnetic lines are generated in the induction coil, cutting the metal material placed in the induction coil, and generating a large eddy current in the metal material.
[0003] In the prior art, during the smelting process, furnace slag is generated. Workers first manually fish it into a special slag barrel, and directly lift the fished furnace slag and pour it into the slag receiving barrel. The temperature is relatively high, generally about 400 - 500 degrees, and the safety problem is relatively large. Therefore, the utility model proposes a slag receiving barrel mechanism for intermediate frequency furnaces. Content of the Utility Model
[0004] The purpose of the utility model is to provide a slag receiving barrel mechanism for intermediate frequency furnaces to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A slag receiving barrel mechanism for intermediate frequency furnaces, including a slag receiving barrel, a reduction motor is installed on the outer wall of the slag receiving barrel through a mounting bracket, a transfer barrel is arranged above the slag receiving barrel, and a limiting mechanism is arranged on the slag receiving barrel and the transfer barrel;
[0006] The limiting mechanism includes a limiting unit and a blanking unit;
[0007] The limiting unit is used to quickly self-limit the transfer barrel;
[0008] The blanking unit is used to flip and pour the transfer barrel after the limiting is completed.
[0009] As a further scheme of the utility model: The blanking unit includes a rotating rod and a mounting frame;
[0010] The rotating rod is connected to the output end of the reduction motor through a rotating shaft and a coupling and extends into the interior of the slag receiving barrel. The rotating rod is used to drive the mounting frame to rotate;
[0011] The mounting frame is fixed on the outer wall of the rotating rod. The mounting frame is used to provide space for the placement of the transfer barrel.
[0012] As a further scheme of the utility model: The limiting unit includes a fixed block, a limiting rod, a spring, and a resisting block;
[0013] The fixed block is fixed on the outer wall of the mounting frame, and the fixed block is used to provide support for the rotation of the limiting rod;
[0014] The limiting rod is rotatably installed inside the fixed block and extends above the transfer barrel, and the limiting rod is used to limit the overturned transfer barrel;
[0015] Both ends of the spring are respectively clamped on the inner wall of the fixed block and the outer wall of the limiting rod, and the spring is used to always apply a pulling force to the limiting rod;
[0016] The abutting block is fixed on the outer wall of the transfer barrel, and the abutting block is used to apply an outward thrust to the limiting rod during the rotation of the transfer barrel to release the limit.
[0017] As a further scheme of the present invention: The number of the fixed blocks and the limiting rods is two, and the two fixed blocks and limiting rods are symmetrically distributed on the outer wall of the mounting frame.
[0018] As a further scheme of the present invention: A hollow ring for placing the transfer barrel is formed at the inner bottom end of the mounting frame.
[0019] As a further scheme of the present invention: The outer wall of the top end of the limiting rod is in a triangular structure, the inclined end faces of the limiting rod are close to each other, and the outer wall of the abutting block is in an arc state.
[0020] As a further scheme of the present invention: The positions of the connection points of the limiting rod and the fixed block connected to both ends of the spring are in an inclined state, and the inclined directions of the two springs are in an "eight" shape.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] By setting the limiting mechanism, during use, after the slag in the intermediate frequency furnace is taken out manually and placed in the transfer barrel, the transfer barrel is manually placed in the mounting frame above the slag receiving barrel, and the transfer barrel is automatically limited by the limiting rod, and then the slag in the transfer barrel is automatically poured by using a reduction motor, avoiding the situation that the user is injured due to manual pouring of the transfer barrel, and improving the safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a structural schematic diagram of the present invention;
[0024] Figure 2 is a structural schematic diagram of the mounting frame and the transfer barrel of the present invention;
[0025] Figure 3 is a structural schematic diagram of the installation structure of the limiting rod and the spring of the present invention.
[0026] In the figure: 1, slag receiving bucket; 2, reduction motor; 3, transfer bucket; 4, limiting mechanism; 401, rotating rod; 402, mounting bracket; 403, fixed block; 404, limiting rod; 405, spring; 406, abutting block. Detailed implementation manner
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Please refer to Figures 1 - 3 , in the embodiment of the present invention, the slag receiving bucket mechanism of the intermediate frequency furnace includes a slag receiving bucket 1. A reduction motor 2 is installed on the outer wall of the slag receiving bucket 1 through a mounting bracket. A transfer bucket 3 is arranged above the slag receiving bucket 1, and a limiting mechanism 4 is arranged on the slag receiving bucket 1 and the transfer bucket 3;
[0029] The limiting mechanism 4 includes a limiting unit and a blanking unit;
[0030] The limiting unit is used to quickly self-limit the transfer bucket 3;
[0031] The blanking unit is used to turn over and pour the transfer bucket 3 after the limiting is completed;
[0032] The blanking unit includes a rotating rod 401 and a mounting bracket 402;
[0033] The rotating rod 401 is connected to the output end of the reduction motor 2 through a rotating shaft and a coupling and extends into the slag receiving bucket 1. The rotating rod 401 is used to drive the mounting bracket 402 to rotate;
[0034] The mounting bracket 402 is fixed on the outer wall of the rotating rod 401. The mounting bracket 402 is used to provide a space for placing the transfer bucket 3;
[0035] The limiting unit includes a fixed block 403, a limiting rod 404, a spring 405, and an abutting block 406;
[0036] The fixed block 403 is fixed on the outer wall of the mounting bracket 402. The fixed block 403 is used to provide support for the rotation of the limiting rod 404;
[0037] The limiting rod 404 is rotatably installed inside the fixed block 403 and extends above the transfer bucket 3. The limiting rod 404 is used to limit the flipped transfer bucket 3;
[0038] Both ends of the spring 405 are respectively clamped on the inner wall of the fixed block 403 and the outer wall of the limiting rod 404, and the spring 405 is used to always apply a pulling force to the limiting rod 404;
[0039] The abutting block 406 is fixed on the outer wall of the transfer barrel 3, and the abutting block 406 is used to apply an outward pushing force to the limiting rod 404 during the rotation of the transfer barrel 3 to release the limit.
[0040] In this embodiment: When using this device, after manually pouring the slag into the transfer barrel 3, the transfer barrel 3 is directly manually moved to the inside of the mounting frame 402. When the transfer barrel 3 enters the inside of the mounting frame 402, it will contact the inclined surface at the top end of the limiting rod 404, applying a pushing force to the limiting rod 404 to move to both sides. The stressed limiting rod 404 will rotate around the connection point with the fixed block 403 as the axis. The rotating limiting rod 404 applies a pulling force to the inclined spring 405 until the transfer barrel 3 completely enters the inside of the mounting frame 402, and the limiting rod 404 will also return to its original position under the pulling force of the spring 405. At this time, the flat straight surface at the bottom end of the end of the limiting rod 404 is above the transfer barrel 3. By starting the reduction motor 2 to drive the rotating rod 401 to rotate, the rotating rotating rod 401 synchronously drives the mounting frame 402 to rotate, so that the transfer barrel 3 inside the mounting frame 402 rotates synchronously to pour the slag inside the transfer barrel 3. The top end of the transfer barrel 3 contacts the flat straight surface at the bottom side of the end of the limiting rod 404 to limit the transfer barrel 3, achieving the purpose of pouring the transfer barrel 3 without manual pouring and improving safety.
[0041] Please refer specifically to Figures 1 - 3 There are two fixed blocks 403 and limiting rods 404. The two fixed blocks 403 and limiting rods 404 are symmetrically distributed on the outer wall of the mounting frame 402. A hollow ring for placing the transfer barrel 3 is formed at the inner bottom end of the mounting frame 402. The outer wall at the top end of the limiting rod 404 is of a triangular structure, the inclined end faces of the limiting rod 404 are close to each other, the outer wall of the abutting block 406 is in an arc shape, the positions of the connection points of the limiting rod 404 and the fixed block 403 connected to both ends of the spring 405 are inclined, and the inclination directions of the two springs 405 are in an "eight" shape.
[0042] In this embodiment: With this structure, when it is necessary to take out the transfer barrel 3, the transfer barrel 3 can be manually rotated. The rotating transfer barrel 3 synchronously drives the abutting block 406 on the outer wall to rotate, so that the arc-shaped outer wall of the abutting block 406 contacts the outer wall of the limiting rod 404. The outer wall of the limiting rod 404 is rotationally squeezed by the abutting block 406 and moves outward, so that the flat straight surface at the end of the limiting rod 404 is no longer above the transfer barrel 3. At this time, an upward lifting force can be applied to the transfer barrel 3 to take out the transfer barrel 3, achieving the purpose of automatically releasing the limit of the transfer barrel 3.
[0043] The above are only the preferred specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent substitutions or changes, shall be covered by the protection scope of the present utility model.
Claims
1. A slag receiving bucket mechanism for a medium frequency furnace, comprising a slag receiving bucket (1), a reduction motor (2) being mounted on the outer wall of the slag receiving bucket (1) via a mounting bracket, a transfer bucket (3) being arranged above the slag receiving bucket (1), characterized in that: A limiting mechanism (4) provided on the slag receiving bucket (1) and the transfer bucket (3); The limiting mechanism (4) comprises a limiting unit and a material discharge unit; The limiting unit is used to quickly self-limit the transfer barrel (3); The unloading unit is used to overturn and dump the transfer barrel (3) that has completed the limiting.
2. The medium frequency furnace slag receiving bucket mechanism according to claim 1 is characterized in that: The unloading unit comprises a rotating rod (401) and a mounting frame (402); The rotating rod (401) is connected to the output end of the reduction motor (2) via a rotating shaft and a coupling and extends into the interior of the slag receiving bucket (1), and the rotating rod (401) is used to drive the mounting frame (402) to rotate; The mounting frame (402) is fixed to the outer wall of the rotating rod (401), and the mounting frame (402) is used to provide space for placing the transfer barrel (3).
3. The medium frequency furnace slag receiving bucket mechanism according to claim 1 is characterized in that: The limiting unit comprises a fixing block (403), a limiting rod (404), a spring (405), and a stop block (406); The fixing block (403) is fixed to the outer wall of the mounting frame (402), and the fixing block (403) is used to provide support for the rotation of the limiting rod (404); The limiting rod (404) is rotatably mounted on the inner side of the fixed block (403) and extends to the top of the transfer barrel (3), and the limiting rod (404) is used to limit the flipped transfer barrel (3); The two ends of the spring (405) are respectively clamped on the inner wall of the fixing block (403) and the outer wall of the limiting rod (404), and the spring (405) is used to always give the limiting rod (404) a pulling force; The stop block (406) is fixed to the outer wall of the transfer barrel (3), and the stop block (406) is used to give the limiting rod (404) an outward thrust during the rotation of the transfer barrel (3), thereby releasing the limit.
4. The medium frequency furnace slag receiving bucket mechanism according to claim 3 is characterized in that: The number of the fixing blocks (403) and the limiting rods (404) is set to two, and the two fixing blocks (403) and the limiting rods (404) are symmetrically distributed on the outer wall of the mounting frame (402).
5. The medium frequency furnace slag receiving bucket mechanism according to claim 2, characterized in that: The inner bottom end of the mounting frame (402) is formed with a hollow ring for placing the transfer barrel (3).
6. The medium frequency furnace slag receiving bucket mechanism according to claim 3, characterized in that: The outer wall at the top end of the limiting rod (404) is in a triangular structure, the inclined end faces of the limiting rod (404) are close to each other, and the outer wall of the stop block (406) is in an arcuate state.
7. The medium frequency furnace slag receiving bucket mechanism according to claim 3 is characterized in that: The connection points of the limiting rod (404) and the fixing block (403) connected at both ends of the spring (405) are in an inclined state, and the inclination directions of the two springs (405) are in an "eight" shape.