Self-cleaning heat exchanger

By setting up a cleaning mechanism in the heat exchanger and flushing the inside of the heat exchange tube with high-pressure water flow, the problem of media flow obstruction caused by dirt is solved, the heat exchange efficiency is improved, and the self-cleaning function is realized.

CN222912469UActive Publication Date: 2025-05-27WUXI FANDESI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421861291.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

During the use of existing heat exchangers, dirt is prone to adhere to the pipes, resulting in obstruction of the flow of the medium and uneven distribution of the heat exchange medium, affecting the heat exchange efficiency.

Method used

A self-cleaning heat exchanger is designed, by setting a cleaning mechanism at one end of the heat exchange chamber, including a high-pressure spray head and a sealing slider, the inside of the heat exchange tube is flushed with a high-pressure water flow to remove dirt.

Benefits of technology

It effectively avoids the media flow obstacle caused by dirt, ensures the uniform distribution of the heat exchange medium, improves the heat exchange efficiency, and realizes the self-cleaning function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-cleaning heat exchanger which comprises a heat exchange cavity, one end of the heat exchange cavity is fixedly connected with a first end socket cavity, the other end of the heat exchange cavity is fixedly connected with a second end socket cavity, the heat exchange cavity comprises a heat exchange cavity body, tube plates are fixedly installed on the inner sides of the two ends of the heat exchange cavity body, and a plurality of heat exchange tubes are fixedly installed between the two tube plates. A cleaning mechanism is arranged in the first sealing head cavity and comprises a first cavity body, a sliding connecting seat is arranged on one side of the first cavity body, a sealing sliding groove is formed in the middle of the sliding connecting seat, the cleaning mechanism comprises a mounting plate, a plurality of high-pressure spray heads are arranged on one side of the mounting plate, one end of the mounting plate communicates with a connecting pipe, and a sealing sliding block is fixedly mounted on the outer side of the connecting pipe; according to the heat exchange tube cleaning device, the interior of the heat exchange tube can be effectively cleaned, and the heat exchange tube cleaning device has high practical value.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers. Background Art

[0002] A heat exchanger is a device used to transfer heat from a hot fluid to a cold fluid to meet specified process requirements, and it is an industrial application of convective heat transfer and heat conduction. Heat exchangers can be classified in different ways: according to their operating processes, they can be divided into three categories: shell-and-tube heat exchangers, direct contact heat exchangers, and regenerative heat exchangers (or recuperators); according to the compactness of their surfaces, they can be divided into two categories: compact heat exchangers and non-compact heat exchangers.

[0003] Based on the above, the inventor found the following problems: after the existing heat exchanger is used for a period of time, dirt is likely to adhere to the inside of the pipeline. These dirt will impede the flow of the medium inside the pipeline, resulting in uneven distribution of the heat exchange medium, affecting the heat exchange efficiency, and being inconvenient to use.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a self-cleaning heat exchanger is provided with the aim of achieving a more practical value. Summary of the Invention

[0005] In order to solve the above technical problems, an embodiment of the utility model provides a self-cleaning heat exchanger, which is specifically realized through the following technical solutions:

[0006] A self-cleaning heat exchanger includes a heat exchange chamber. One end of the heat exchange chamber is fixedly connected to a first head chamber, and the other end of the heat exchange chamber is fixedly connected to a second head chamber. The heat exchange chamber includes a heat exchange cavity body. Tube plates are fixedly installed on the inner sides of both ends of the heat exchange cavity body. A number of heat exchange tubes are fixedly installed between the two tube plates. A cleaning mechanism is arranged inside the first head chamber. The first head chamber includes a first cavity. A sliding connection seat is arranged on one side of the first cavity. A sealing chute is opened in the middle of the sliding connection seat. The cleaning mechanism includes a mounting plate. A number of high-pressure spray nozzles are opened on one side of the mounting plate. A connecting pipe is communicated with one end of the mounting plate. A sealing slider is fixedly installed on the outer side of the connecting pipe. The sealing slider is slidably connected with the sealing chute.

[0007] The beneficial effects of adopting the above further solution are as follows: by fixedly connecting a first head cavity at one end of the heat exchange cavity and fixedly connecting a second head cavity at the other end of the heat exchange cavity, it is convenient for the cold heat exchange medium to enter the heat exchange cavity from the first head cavity and be discharged from the second head cavity after heat exchange. By fixedly installing tube sheets on the inner sides at both ends of the heat exchange cavity body, it is convenient to fix the heat exchange tubes. By fixedly installing a number of heat exchange tubes between the two tube sheets, it is convenient for the cold heat exchange medium to flow through the inside of the heat exchange tubes and the heat exchange cavity body for heat exchange. By arranging a number of high-pressure nozzles on one side of the mounting plate, it is convenient for the high-pressure nozzles to spray high-pressure water flow to wash the inside of the heat exchange tubes. By fixedly installing a sealing slider on the outer side of the connecting pipe, and the sealing slider is slidably connected with the sealing chute, it is convenient for the cleaning mechanism to be slidably connected with the first head cavity and can keep the inside of the first cavity sealed. The sliding of the cleaning mechanism facilitates one end of the high-pressure nozzle to be inserted into the heat exchange tube, and the high-pressure nozzle sprays high-pressure water flow to wash the inside of the heat exchange tube, removing the dirt attached to the inside of the heat exchange tube.

[0008] Further, the number of the high-pressure nozzles is the same as that of the heat exchange tubes, and the positions of the high-pressure nozzles and the heat exchange tubes correspond one by one.

[0009] The beneficial effects of adopting the above further solution are as follows: by the number of the high-pressure nozzles being the same as that of the heat exchange tubes and the positions of the high-pressure nozzles and the heat exchange tubes corresponding one by one, it is convenient for the high-pressure nozzles to wash the inside of the heat exchange tubes.

[0010] Further, one end of the connecting pipe is provided with a high-pressure interface.

[0011] The beneficial effects of adopting the above further solution are as follows: by one end of the connecting pipe being provided with a high-pressure interface, it is convenient to connect an external high-pressure water source, thus facilitating the high-pressure nozzle to spray high-pressure water flow to clean the heat exchange tubes.

[0012] Further, a first interface is provided at the top of the first cavity.

[0013] The beneficial effects of adopting the above further solution are as follows: by a first interface being provided at the top of the first cavity, it is convenient to connect an external pipeline, facilitating the cold heat exchange medium to enter the device from the first interface for heat exchange.

[0014] Further, a second interface is provided at one end of the top of the heat exchange cavity body, and a third interface is provided at the other end of the top of the heat exchange cavity body.

[0015] The beneficial effects of adopting the above further solution are as follows: by a second interface being provided at one end of the top of the heat exchange cavity body and a third interface being provided at the other end of the top of the heat exchange cavity body, it is convenient to connect an external pipeline, facilitating the hot heat exchange medium to enter the device from the second interface for heat exchange, and the hot heat exchange medium after heat exchange exits from the third interface.

[0016] Further, a number of baffle plates are fixedly installed inside the heat exchange cavity body.

[0017] Further, the baffle plates are arranged in a staggered manner up and down in sequence.

[0018] The beneficial effect of adopting the above further solution is that by arranging the baffle plates in a staggered manner up and down in sequence, it is convenient to extend the flow path of the heat exchange medium inside the heat exchange cavity, enabling the heat exchange medium to fully exchange heat with the cold exchange medium inside the heat exchange tubes, thereby improving the heat exchange efficiency.

[0019] Further, the second head cavity includes a second cavity, and a fourth interface is provided at the top of the second cavity.

[0020] The beneficial effect of adopting the above further solution is that by providing a fourth interface at the top of the second cavity, it is convenient to connect external pipelines, enabling the cold exchange medium that has undergone heat exchange in the heat exchange cavity to exit the device from the fourth interface.

[0021] Further, a drain interface is provided at the bottom of the second cavity.

[0022] The beneficial effect of adopting the above further solution is that by providing a drain interface at the bottom of the second cavity, it is convenient to connect external pipelines, facilitating the discharge of the sewage generated by flushing the heat exchange tubes from the drain interface.

[0023] Further, support feet are fixedly installed at the bottom of the heat exchange cavity.

[0024] The beneficial effect of adopting the above further solution is that by fixedly installing support feet at the bottom of the heat exchange cavity, it is convenient to provide stable support for the device.

[0025] The beneficial effect of the present utility model is as follows: The self-cleaning heat exchanger obtained by the above design of the present utility model. In this self-cleaning heat exchanger, one end of the heat exchange cavity is fixedly connected to the first head cavity, and the other end of the heat exchange cavity is fixedly connected to the second head cavity, which is convenient for the cold heat exchange medium to enter the heat exchange cavity from the first head cavity and discharge from the second head cavity after heat exchange. By fixedly installing tube sheets on the inner sides at both ends of the heat exchange cavity, it is convenient to fix the heat exchange tubes. By fixedly installing a number of heat exchange tubes between the two tube sheets, it is convenient for the cold heat exchange medium to flow through the inside of the heat exchange tubes in the heat exchange cavity for heat exchange. By providing a number of high-pressure nozzles on one side of the mounting plate, it is convenient for the high-pressure nozzles to spray high-pressure water flow to wash the inside of the heat exchange tubes. By fixedly installing a sealing slider on the outer side of the connecting pipe, and the sealing slider is slidably connected to the sealing chute, it is convenient for the cleaning mechanism to be slidably connected to the first head cavity and keep the inside of the first cavity sealed. The sliding of the cleaning mechanism facilitates one end of the high-pressure nozzle to insert into the inside of the heat exchange tube, and the high-pressure nozzle sprays high-pressure water flow to wash the inside of the heat exchange tube, removing the dirt attached to the inside of the heat exchange tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a three-dimensional structural schematic diagram of a self-cleaning heat exchanger provided by the present utility model;

[0027] Figure 2 The front view of a self-cleaning heat exchanger provided by the present utility model;

[0028] Figure 3 The exploded view of a self-cleaning heat exchanger provided by the present utility model;

[0029] Figure 4 The three-dimensional structure schematic diagram of the cleaning mechanism provided by the present utility model;

[0030] Figure 5 The sectional view of the heat exchange chamber provided by the present utility model.

[0031] In the figure, 101 is the first head chamber; 10101 is the first chamber; 10102 is the first interface; 10103 is the sliding connection seat; 10104 is the sealing chute; 102 is the heat exchange chamber; 10201 is the heat exchange chamber body; 10202 is the second interface; 10203 is the third interface; 10204 is the tube sheet; 10205 is the heat exchange tube; 10206 is the baffle plate; 103 is the second head chamber; 10301 is the second chamber; 10302 is the fourth interface; 10303 is the drain interface; 104 is the cleaning mechanism; 10401 is the mounting plate; 10402 is the high-pressure nozzle; 10403 is the connecting pipe; 10404 is the sealing slider; 10405 is the high-pressure interface. Specific embodiments

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Example 1

[0033] The present utility model provides the following technical solutions: As Figures 1-5As shown in the figure, a self-cleaning heat exchanger includes a heat exchange chamber 102. One end of the heat exchange chamber 102 is fixedly connected to a first head chamber 101, and the other end of the heat exchange chamber 102 is fixedly connected to a second head chamber 103. By fixedly connecting one end of the heat exchange chamber 102 to the first head chamber 101 and the other end of the heat exchange chamber 102 to the second head chamber 103, it is convenient for the cold heat exchange medium to enter the heat exchange chamber 102 from the first head chamber 101 and be discharged from the second head chamber 103 after heat exchange. The heat exchange chamber 102 includes a heat exchange cavity body 10201. Tube sheets 10204 are fixedly installed on the inner sides of both ends of the heat exchange cavity body 10201. By fixedly installing the tube sheets 10204 on the inner sides of both ends of the heat exchange cavity body 10201, it is convenient to fix the heat exchange tubes 10205. A number of heat exchange tubes 10205 are fixedly installed between the two tube sheets 10204. By fixedly installing a number of heat exchange tubes 10205 between the two tube sheets 10204, it is convenient for the cold heat exchange medium to flow through the inside of the heat exchange tubes 10205 and the heat exchange cavity body 10201 for heat exchange. A cleaning mechanism 104 is provided inside the first head chamber 101. The first head chamber 101 includes a first cavity body 10101. A sliding connection seat 10103 is provided on one side of the first cavity body 10101. A sealing chute 10104 is opened in the middle of the sliding connection seat 10103. The cleaning mechanism 104 includes a mounting plate 10401. A number of high-pressure nozzles 10402 are opened on one side of the mounting plate 10401. By opening a number of high-pressure nozzles 10402 on one side of the mounting plate 10401, it is convenient for the high-pressure nozzles 10402 to spray high-pressure water flow to wash the inside of the heat exchange tubes 10205. One end of the mounting plate 10401 is communicated with a connecting pipe 10403. A sealing slider 10404 is fixedly installed on the outer side of the connecting pipe 10403. The sealing slider 10404 is slidably connected with the sealing chute 10104. By fixedly installing the sealing slider 10404 on the outer side of the connecting pipe 10403 and the sealing slider 10404 being slidably connected with the sealing chute 10104, it is convenient to make the cleaning mechanism 104 slidably connected with the first head chamber 101 and keep the inside of the first cavity body 10101 sealed. The sliding of the cleaning mechanism 104 facilitates one end of the high-pressure nozzle 10402 to insert into the inside of the heat exchange tube 10205, and the high-pressure nozzle 10402 sprays high-pressure water flow to wash the inside of the heat exchange tube 10205, removing the dirt attached to the inside of the heat exchange tube 10205. Embodiment 2

[0034] Refer to Figures 1-4As shown, the number of high-pressure nozzles 10402 is the same as that of heat exchange tubes 10205, and the positions of the high-pressure nozzles 10402 and the heat exchange tubes 10205 correspond one by one. By having the same number of high-pressure nozzles 10402 as heat exchange tubes 10205 and their positions corresponding one by one, it is convenient for the high-pressure nozzles 10402 to flush the inside of the heat exchange tubes 10205. One end of the connecting pipe 10403 is provided with a high-pressure interface 10405. By having a high-pressure interface 10405 at one end of the connecting pipe 10403, it is convenient to connect to an external high-pressure water source, thus facilitating the high-pressure nozzles 10402 to spray high-pressure water flow to clean the heat exchange tubes 10205. The top of the first cavity 10101 is provided with a first interface 10102. By having a first interface 10102 at the top of the first cavity 10101, it is convenient to connect to an external pipeline, facilitating the cold heat exchange medium to enter the device from the first interface 10102 for heat exchange. One end of the top of the heat exchange cavity 10201 is provided with a second interface 10202, and the other end of the top of the heat exchange cavity 10201 is provided with a third interface 10203. By having a second interface 10202 at one end of the top of the heat exchange cavity 10201 and a third interface 10203 at the other end of the top of the heat exchange cavity 10201, it is convenient to connect to an external pipeline, facilitating the hot heat exchange medium to enter the device from the second interface 10202 for heat exchange, and the hot heat exchange medium after heat exchange exits from the third interface 10203. Embodiment 3

[0035] Refer to Figures 1-5 As shown, a number of baffle plates 10206 are fixedly installed inside the heat exchange cavity 10201, and the baffle plates 10206 are arranged in a staggered manner up and down in sequence. By arranging the baffle plates 10206 in a staggered manner up and down in sequence, it is convenient to extend the flow path of the heat exchange medium inside the heat exchange cavity 10201, enabling the heat exchange medium to fully exchange heat with the cold exchange medium inside the heat exchange tubes 10205 and improving the heat exchange efficiency. The second head cavity 103 includes a second cavity 10301. The top of the second cavity 10301 is provided with a fourth interface 10302. By having a fourth interface 10302 at the top of the second cavity 10301, it is convenient to connect to an external pipeline, enabling the cold exchange medium that has undergone heat exchange in the heat exchange cavity 102 to exit the device from the fourth interface 10302. The bottom of the second cavity 10301 is provided with a drain interface 10303. By having a drain interface 10303 at the bottom of the second cavity 10301, it is convenient to connect to an external pipeline, facilitating the sewage generated by flushing the heat exchange tubes 10205 to be discharged from the drain interface 10303. The bottom of the heat exchange cavity 10201 is fixedly installed with feet. By fixedly installing feet at the bottom of the heat exchange cavity 10201, it is convenient to provide a stable support for the device.

[0036] Specifically, the working principle of this self-cleaning heat exchanger is as follows: During use, feet are fixedly installed at the bottom of the heat exchange cavity 10201 to provide stable support for the device. A first interface 10102 is provided at the top of the first cavity 10101 to facilitate connection to an external pipeline, enabling a cold heat exchange medium to enter the device through the first interface 10102 for heat exchange. A number of heat exchange tubes 10205 are fixedly installed between two tube sheets 10204 to allow the cold heat exchange medium to flow through the inside of the heat exchange tubes 10205 and through the heat exchange cavity 10201 for heat exchange. A second interface 10202 is provided at one end of the top of the heat exchange cavity 10201, and a third interface 10203 is provided at the other end of the top of the heat exchange cavity 10201 to facilitate connection to an external pipeline, enabling a hot heat exchange medium to enter the device through the second interface 10202 for heat exchange, and the heat exchange medium after heat exchange exits through the third interface 10203. Baffle plates 10206 are arranged in a staggered manner up and down in sequence to extend the flow path of the heat exchange medium inside the heat exchange cavity 10201, enabling the heat exchange medium to fully exchange heat with the cold exchange medium inside the heat exchange tubes 10205 and improving the heat exchange efficiency. A fourth interface 10302 is provided at the top of the second cavity 10301 to facilitate connection to an external pipeline, enabling the cold exchange medium that has undergone heat exchange in the heat exchange cavity 102 to exit the device through the fourth interface 10302. One end of a connecting pipe 10403 is provided with a high-pressure interface 10405 to facilitate connection to an external high-pressure water source, thereby facilitating the high-pressure nozzle 10402 to spray high-pressure water flow to clean the heat exchange tubes 10205. A sealing slider 10404 is fixedly installed on the outer side of the connecting pipe 10403, and the sealing slider 10404 is slidably connected to the sealing chute 10104 to facilitate the sliding connection of the cleaning mechanism 104 with the first head cavity 101 and keep the inside of the first cavity 10101 sealed. The sliding of the cleaning mechanism 104 facilitates one end of the high-pressure nozzle 10402 to be inserted into the inside of the heat exchange tubes 10205, and the high-pressure nozzle 10402 sprays high-pressure water flow to flush the inside of the heat exchange tubes 10205, removing the dirt adhering to the inside of the heat exchange tubes 10205.

[0037] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A self-cleaning heat exchanger, characterized in that: The invention comprises a heat exchange cavity (102), one end of the heat exchange cavity (102) is fixedly connected to a first end cavity (101), and the other end of the heat exchange cavity (102) is fixedly connected to a second end cavity (103), the heat exchange cavity (102) comprises a heat exchange cavity body (10201), tube sheets (10204) are fixedly installed on the inner sides of both ends of the heat exchange cavity body (10201), a plurality of heat exchange tubes (10205) are fixedly installed between the two tube sheets (10204), a cleaning mechanism (104) is provided inside the first end cavity (101), and the first end cavity (101) comprises a first cavity (1010 1), a sliding connection seat (10103) is provided on one side of the first cavity (10101), a sealing slide groove (10104) is provided in the middle of the sliding connection seat (10103), the cleaning mechanism (104) comprises a mounting plate (10401), a plurality of high-pressure nozzles (10402) are provided on one side of the mounting plate (10401), one end of the mounting plate (10401) is connected to a connecting pipe (10403), a sealing slider (10404) is fixedly installed on the outside of the connecting pipe (10403), and the sealing slider (10404) is slidably connected to the sealing slide groove (10104).

2. A self-cleaning heat exchanger according to claim 1, characterized in that: The number of the high-pressure nozzles (10402) is consistent with the number of the heat exchange tubes (10205), and the positions of the high-pressure nozzles (10402) and the heat exchange tubes (10205) correspond one to one.

3. A self-cleaning heat exchanger according to claim 1, characterized in that: A high-pressure interface (10405) is provided at one end of the connecting pipe (10403).

4. The self-cleaning heat exchanger according to claim 1, characterized in that: A first interface (10102) is provided at the top of the first cavity (10101).

5. The self-cleaning heat exchanger according to claim 1, characterized in that: A second interface (10202) is provided at one end of the top of the heat exchange cavity (10201), and a third interface (10203) is provided at the other end of the top of the heat exchange cavity (10201).

6. A self-cleaning heat exchanger according to claim 5, characterized in that: A plurality of baffles (10206) are fixedly installed inside the heat exchange cavity (10201).

7. A self-cleaning heat exchanger according to claim 6, characterized in that: The baffles (10206) are arranged alternately up and down in sequence.

8. The self-cleaning heat exchanger according to claim 1, characterized in that: The second head cavity (103) comprises a second cavity (10301), and a fourth interface (10302) is provided on the top of the second cavity (10301).

9. A self-cleaning heat exchanger according to claim 8, characterized in that: A drainage interface (10303) is provided at the bottom of the second cavity (10301).

10. The self-cleaning heat exchanger according to claim 6, characterized in that: The bottom of the heat exchange cavity (10201) is fixedly provided with supporting feet.

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