Heat exchanger tube bundle cleaning device
By designing a heat exchanger tube bundle cleaning device including a hitch head, a brush head and a connecting rod, the problem of poor cleaning effect in the prior art is solved, efficient cleaning of dirt on the pipe wall and dredging of blockage, ensuring the operation cycle of the heat exchanger.
Patent Information
- Application Number
- CN202421817169.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-29
AI Technical Summary
In the prior art, when cleaning the heat exchanger tube bundle, as the running time increases, the residual scaling after high-pressure water is cleaned will increase, resulting in poor cleaning effect and the operation cycle of the heat exchanger cannot be guaranteed.
A heat exchanger tube bundle cleaning device including a bending head, a brush head and a connecting rod is designed. The brush head is driven to rotate and reciprocate in the tube bundle through the connecting rod to clean up dirt on the pipe wall and clear the blockage through the bending head.
This device can effectively clean the dirt on the pipe wall, avoid the formation of scale, ensure the operation cycle of the heat exchanger, and have a simple structure and easy use.
Smart Images

Figure CN222912507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchanger tube bundle cleaning, in particular to a heat exchanger tube bundle cleaning device. Background Art
[0002] Heat exchangers are the most commonly used heat exchange equipment in chemical production equipment. Heat exchangers use the temperature difference between hot and cold media to exchange heat inside and between heat exchange tubes to ensure that the temperature of the cooled medium reaches the process conditions. After the cooler has been used for a period of time, dirt deposits will inevitably appear on the heat exchange surface, resulting in scaling. The dirt can significantly reduce the life of the heat exchanger. The thermal resistance of the dirt deposits is high, which greatly reduces the thermal conductivity. The dirt seriously causes blockage, reduces the fluid flow rate, increases the flow resistance of the fluid medium, and increases energy consumption. Therefore, it is necessary to clean and descale the heat exchanger. The quality and duration of the heat exchanger operation are closely related to whether the daily maintenance, cleaning and maintenance are timely.
[0003] At present, we mainly use high-pressure water cleaning to clean the heat exchanger tube bundle, that is, use a pressure water truck to increase the water pressure to a suitable kilogram, and then use a cleaning nozzle to insert into the tube bundle for cleaning to rinse the dirt on the tube wall. Through actual operation verification, it is found that as the operating time increases, more and more scale will remain in the tube wall after high-pressure water cleaning. At this time, if high-pressure water cleaning is used alone, the overall cleaning effect will become very poor, and the operation cycle of the heat exchanger cannot be guaranteed at all. Therefore, it is urgent to study how to quickly and efficiently clean the dirt on the tube wall without affecting the heat exchange efficiency of the heat exchanger. Utility Model Content
[0004] The utility model aims to provide a heat exchanger tube bundle cleaning device to solve the problems existing in the above-mentioned prior art, with simple structure, convenient use and effective scrubbing of tube wall dirt.
[0005] To achieve the above purpose, the utility model provides the following solutions:
[0006] The utility model provides a heat exchanger tube bundle cleaning device, comprising: a collision head, a brush head and a connecting rod, wherein the collision head is used to knock open the blockage in the tube bundle; the brush head is used to be detachably fixedly connected to the collision head, and the brush head can move and / or rotate in the tube bundle to clean the dirt on the tube wall of the tube bundle; the connecting rod comprises a plurality of connecting rod units, each of the connecting rod units is detachably fixedly connected, and one end of the connecting rod is used to be detachably fixedly connected to an end of the brush head away from the collision head.
[0007] Preferably, the brush head comprises a cylinder and steel wire bristles, and each of the steel wire bristles is arranged along the circumference of the cylinder.
[0008] Preferably, the impact head includes a cylindrical portion and a conical portion, the cylindrical portion is integrally fixedly connected to the conical portion, a first threaded connection sleeve is provided on the side of the cylindrical portion away from the conical portion, and a first threaded column is provided on an end of the column close to the impact head, and the first threaded column is used to be threadedly connected to the first threaded connection sleeve.
[0009] Preferably, a second threaded column is provided at one end of the connecting rod unit, and a second threaded connection sleeve is provided at the other end. The second threaded column of one connecting rod unit is used to be threadedly connected to the second threaded connection sleeve of an adjacent connecting rod unit. A third threaded connection sleeve is provided at one end of the column away from the impact head, and the second connecting column of the connecting rod unit close to the column is used to be threadedly connected to the third threaded connection sleeve.
[0010] Preferably, it further comprises a handle, wherein the handle is used for being detachably fixedly connected to an end of the connecting rod away from the brush head.
[0011] Preferably, the handle comprises a third threaded column, and the third threaded column is used for threaded connection with a second threaded connection sleeve of the connecting rod unit close to the handle.
[0012] Compared with the prior art, the utility model has achieved the following technical effects:
[0013] The utility model provides a heat exchanger tube bundle cleaning device, wherein a connecting rod drives a brush head to rotate and reciprocate in the tube bundle to clean dirt on the tube wall. If the tube bundle is blocked, the blocked part is unblocked by vigorously pushing and pulling the connecting rod to drive the front end impact head. The utility model has a simple structure, is easy to use, and can effectively clean the dirt on the tube wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 A schematic diagram of the structure of a heat exchanger tube bundle cleaning device provided by the utility model;
[0016] In the figure: 1. impact head; 2. brush head; 3. connecting rod unit; 4. handle. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] The utility model aims to provide a heat exchanger tube bundle cleaning device to solve the problems existing in the above-mentioned prior art, with simple structure, convenient use and effective scrubbing of tube wall dirt.
[0019] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0020] The utility model provides a heat exchanger tube bundle cleaning device, such as Figure 1 As shown, it includes: a collision head 1, a brush head 2 and a connecting rod, the collision head 1 is used to knock out the blockage in the tube bundle; the brush head 2 is used to be detachably fixedly connected to the collision head 1, and the brush head 2 can move and / or rotate in the tube bundle to clean the dirt on the tube wall of the tube bundle; the connecting rod includes a plurality of connecting rod units 3, each connecting rod unit 3 is detachably fixedly connected, one end of the connecting rod is used to be detachably fixedly connected to the end of the brush head 2 away from the collision head 1, the connecting rod drives the brush head 2 to rotate and reciprocate in the tube bundle to clean the dirt on the tube wall, if the tube bundle is blocked, the blocking part is cleared by pushing and pulling the connecting rod vigorously, the structure is simple, easy to use, and the dirt on the tube wall can be effectively scrubbed.
[0021] In a preferred embodiment, the brush head 2 includes a column and steel wire bristles, and the steel wire bristles are arranged along the circumference of the column. It has a simple structure and high strength, and can effectively clean the tube wall of the tube bundle.
[0022] In a preferred embodiment, the impact head 1 includes a cylindrical portion and a conical portion, the cylindrical portion and the conical portion are integrally fixedly connected, a first threaded connection sleeve is provided on the side of the cylindrical portion away from the conical portion, and a first threaded column is provided on the end of the column close to the impact head 1, the first threaded column is used to be threadedly connected to the first threaded connection sleeve, the structure is simple, and it is easy to use, and the conical portion can effectively knock out the blockage in the tube bundle.
[0023] In a preferred embodiment, a second threaded column is provided at one end of the connecting rod unit 3, and a second threaded connecting sleeve is provided at the other end. The second threaded column of one connecting rod unit 3 is used to be threadedly connected to the second threaded connecting sleeve of an adjacent connecting rod unit 3. A third threaded connecting sleeve is provided at the end of the column away from the impact head 1, and the second connecting column of the connecting rod unit 3 close to the column is used to be threadedly connected to the third threaded connecting sleeve. The structure is simple and easy to assemble.
[0024] In a preferred embodiment, the heat exchanger tube bundle cleaning device further comprises a handle 4, which is used to be detachably fixedly connected to an end of the connecting rod away from the brush head 2, has a simple structure, and is convenient for driving the brush head 2 to rotate.
[0025] In a preferred embodiment, the handle 4 includes a third threaded column, which is used for threaded connection with the second threaded connection sleeve of the connecting rod unit 3 close to the handle 4, and has a simple structure and is easy to assemble.
[0026] Usage process: First, select the appropriate brush head 2, the connecting rod of the appropriate diameter and the number of connecting rod units 3 according to the size of the heat exchanger tube bundle, and connect and tighten the impact head 1, brush head 2, connecting rod unit 3, and handle 4 in sequence through the threaded connector and threaded connection groove thereon. The number of connecting rod units 3 is increased according to the length of the tube bundle to ensure that the brush head 2 can penetrate the entire tube bundle. Insert the brush head 2 into the tube bundle, shake and pull the handle 4, and driven by the handle 4, the brush head 2 rotates 360 degrees in the tube bundle to reciprocate and clean the dirt on the tube wall. If the tube bundle is blocked, push and pull the handle 4 vigorously to drive the front impact head 1 to clear the blockage.
[0027] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
Claims
1. A heat exchanger tube bundle cleaning device, characterized in that: include: A ramming head, the ramming head is used to knock out the blockage in the tube bundle; A brush head, the brush head is used to be detachably fixedly connected to the impact head, and the brush head can move and / or rotate in the tube bundle to clean the dirt on the tube wall of the tube bundle; as well as A connecting rod, wherein the connecting rod comprises a plurality of connecting rod units, each of the connecting rod units is detachably fixedly connected, and one end of the connecting rod is used to be detachably fixedly connected to an end of the brush head away from the collision head.
2. The heat exchanger tube bundle cleaning device according to claim 1, characterized in that: The brush head comprises a cylinder and steel wire bristles, and each of the steel wire bristles is arranged along the circumference of the cylinder.
3. The heat exchanger tube bundle cleaning device according to claim 2, characterized in that: The impact head includes a cylindrical portion and a conical portion, the cylindrical portion is integrally fixedly connected to the conical portion, a first threaded connection sleeve is provided on the side of the cylindrical portion away from the conical portion, and a first threaded column is provided on an end of the column close to the impact head, and the first threaded column is used to be threadedly connected to the first threaded connection sleeve.
4. The heat exchanger tube bundle cleaning device according to claim 3, characterized in that: A second threaded column is provided at one end of the connecting rod unit, and a second threaded connection sleeve is provided at the other end. The second threaded column of one connecting rod unit is used to be threadedly connected to the second threaded connection sleeve of an adjacent connecting rod unit. A third threaded connection sleeve is provided at the end of the column away from the impact head, and the second connecting column of the connecting rod unit close to the column is used to be threadedly connected to the third threaded connection sleeve.
5. The heat exchanger tube bundle cleaning device according to claim 4, characterized in that: It also includes a handle, which is used to be detachably fixedly connected to an end of the connecting rod away from the brush head.
6. The heat exchanger tube bundle cleaning device according to claim 5, characterized in that: The handle comprises a third threaded column, and the third threaded column is used for threaded connection with a second threaded connection sleeve of the connecting rod unit close to the handle.