Movable visual inspection mechanism for strip-shaped products
By designing a movable visual detection mechanism integrating 3D and 2D detection, the problem of low detection efficiency in the prior art is solved, and efficient and accurate detection of strip-shaped products is achieved.
Patent Information
- Application Number
- CN202421998615.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The prior art detects the installation size of strip-shaped products with low detection efficiency and is difficult to achieve 100% inspection, especially in the detection of surface profile, flatness and position.
A movable visual detection mechanism is designed, integrating 3D and 2D detection functions, and the 2D image detection components and 3D scanning components are driven to move through the dual-slide linear module to achieve comprehensive inspection of strip-shaped products. The device can adjust the CCD spacing according to the product size to improve detection efficiency.
It realizes efficient 3D and 2D detection of strip-shaped products, and can accurately record information such as surface profile, planarity and position of the product, improving detection efficiency and accuracy.
Smart Images

Figure CN222912674U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of visual inspection equipment, and particularly relates to a movable visual inspection mechanism for strip-shaped products. Background Art
[0002] After the strip-shaped products are machined, in order to ensure the installation dimension requirements with high precision, the machining dimensions need to be inspected 100%. The inspected dimensions involve surface profile, flatness, and position. In the prior art, a coordinate measuring machine is usually used in cooperation with a two-coordinate measuring instrument to measure sequentially, but its detection efficiency is too low, and there is room for improvement. Therefore, the purpose of the inventor is to propose a movable visual inspection mechanism that can integrate 3D and 2D inspections for strip-shaped products. Content of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the main purpose of the utility model is to provide a movable visual inspection mechanism for strip-shaped products that can integrate 3D and 2D inspections for strip-shaped products, and can conveniently adjust the distance between CCDs according to the product size, facilitating visual inspection.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A movable visual inspection mechanism for strip-shaped products, including a marble base, a double-slider linear module is arranged on the marble base, a 2D image detection component and a 3D scanning component are respectively arranged on two sliders of the double-slider linear module. The 2D image detection component includes a 2D detection fixing frame fixedly arranged on the first slider. An upper lifting linear module and a lower lifting linear module are respectively arranged on the 2D detection fixing frame. An upper CCD and a lower CCD are respectively fixedly connected to the upper lifting linear module and the lower lifting linear module. The upper CCD and the lower CCD are arranged oppositely, and a product channel is formed between the upper CCD and the lower CCD. The 3D scanning component includes a 3D detection fixing frame fixedly arranged on the second slider. A through hole for the strip-shaped product to pass through is arranged on the 3D detection fixing frame. An upper 3D camera, a lower 3D camera, a left 3D camera and a right 3D camera are respectively arranged on the upper, lower, left and right sides of the through hole on the 3D detection fixing frame. The right 3D camera is fixedly arranged on a transverse linear module, and the transverse linear module is fixedly designed on the 3D detection fixing frame. The upper 3D camera, the lower 3D camera and the left 3D camera are respectively fixedly connected to the 3D detection fixing frame through connecting plates.
[0005] Preferably, the center of the through hole and the center of the product channel are on the same horizontal line.
[0006] Preferably, a structural reinforcement plate is arranged on the connecting plate.
[0007] Preferably, a dust-proof baffle is provided on the double-slider linear module.
[0008] The present utility model has the following advantages over the prior art. The two sliders of the double-slider linear module can drive the 2D image detection component and the 3D scanning component to move respectively. This solution can integrate 3D and 2D detection for strip-shaped products, conveniently adjust the CCD spacing according to the product size, and facilitate visual inspection. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a structural schematic diagram of a movable visual inspection mechanism for strip-shaped products of the present utility model applied to a visual inspection device;
[0010] Figure 2 It is a structural schematic diagram of the 3D scanning component of the present utility model;
[0011] Figure 3 It is a structural schematic diagram of the 2D image detection component of the present utility model.
[0012] In the figure: 1, marble base; 2, double-slider linear module; 21, first slider; 22, second slider; 23, dust-proof baffle; 3, 2D image detection component; 31, 2D detection fixing frame; 32, upper lifting linear module; 33, lower lifting linear module; 34, upper CCD; 35, lower CCD; 36, product channel; 4, 3D scanning component; 41, 3D detection fixing frame; 42, through hole; 43, upper 3D camera; 44, lower 3D camera; 45, left 3D camera; 46, right 3D camera; 47, horizontal linear module; 48, connecting plate; 481, structural reinforcement plate; 5, strip-shaped product. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0013] The present utility model will be further described below with reference to the drawings.
[0014] As Figure 1As shown in the figure, a movable visual inspection mechanism for a strip-shaped product 5 includes a marble base 1. A double-slider linear module 2 is arranged on the marble base 1. A 2D image detection component 3 and a 3D scanning component 4 are respectively arranged on the two sliders of the double-slider linear module 2. The 2D image detection component 3 includes a 2D detection fixing frame 31 fixedly arranged on the first slider 21. An upper lifting linear module 32 and a lower lifting linear module 33 are respectively arranged on the 2D detection fixing frame 31. An upper CCD 34 and a lower CCD 35 are respectively fixedly connected to the upper lifting linear module 32 and the lower lifting linear module 33. The upper CCD 34 and the lower CCD 35 are arranged oppositely, and a product channel 36 is formed between the upper CCD 34 and the lower CCD 35. The 3D scanning component 4 includes a 3D detection fixing frame 41 fixedly arranged on the second slider 22. A through hole 42 for the strip-shaped product 5 to pass through is arranged on the 3D detection fixing frame 41. An upper 3D camera 43, a lower 3D camera 44, a left 3D camera 45 and a right 3D camera 46 are respectively arranged on the upper, lower, left and right sides of the through hole 42 on the 3D detection fixing frame 41. The right 3D camera 46 is fixedly arranged on a transverse linear module 47. The transverse linear module 47 is fixedly designed on the 3D detection fixing frame 41. The upper 3D camera 43, the lower 3D camera 44 and the left 3D camera 45 are respectively fixedly connected to the 3D detection fixing frame 41 through a connecting plate 48.
[0015] A movable visual inspection mechanism for a strip-shaped product 5 of this solution can drive a 2D image inspection component 3 and a 3D scanning component 4 to move respectively through two sliders of a double-slider linear module 2. During inspection, the strip-shaped product 5 first passes through a product channel 36 in the 2D image inspection component 3, and the upper CCD 34 and the lower CCD 35 scan the QR code on the strip-shaped product 5 for product identification. Then the 3D scanning component 4 starts to operate, and the second slider 22 of the double-slider linear module 2 drives the entire 3D scanning component 4 to perform a complete scan along the length direction of the strip-shaped product 5. The number of scans can be several times. Four 3D cameras arranged on a 3D detection fixing frame 41 are arranged around a through hole 42, so that the top surface, bottom surface and two side surfaces of the strip-shaped product 5 can be scanned and photographed, thereby recording information such as the surface profile, flatness, and position of the strip-shaped product 5. Among them, the right 3D camera 46 is fixedly arranged on a transverse linear module 47, so that the distance between the right 3D camera 46 and the left 3D camera 45 can be adjusted according to the width of the strip-shaped product 5. After the 3D laser scanning and photographing are completed, the 2D image inspection component 3 performs visual inspection on the strip-shaped product 5 again, mainly detecting the size of the strip-shaped product 5. Among them, the upper CCD 34 and the lower CCD 35 can move up and down through an upper lifting linear module 32 and a lower lifting linear module 33, and the distance is adjusted according to the size of the strip-shaped product 5. This solution can be designed for the integration of 3D and 2D inspections of strip-shaped products 5, and the CCD distance can be conveniently adjusted according to the product size, which is convenient for visual inspection.
[0016] Preferably, the center of the through hole 42 and the center of the product channel 36 are on the same horizontal line. The purpose of this setting is to ensure that the strip-shaped product 5 can reach the position requirements of the 2D image inspection component 3 and the 3D scanning component 4 at one time without repeated position adjustment.
[0017] Preferably, a structural reinforcement plate 481 is arranged on the connecting plate 48. The structural reinforcement plate 481 can improve the structural strength of the connecting plate 48.
[0018] Preferably, a dust-proof baffle 23 is arranged on the double-slider linear module 2. The setting of the dust-proof baffle 23 can prevent foreign objects from entering the double-slider linear module 2 and prevent the first slider 21 and the second slider 22 from being blocked.
[0019] The above are only the preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be pointed out that for those of ordinary skill in the art in this technical field, several improvements and retouches made without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A movable visual inspection mechanism for strip-shaped products, characterized in that: The invention comprises a marble base, a double-slider linear module is arranged on the marble base, two sliders of the double-slider linear module are respectively arranged with a 2D image detection component and a 3D scanning component, the 2D image detection component comprises a 2D detection fixing frame fixedly arranged on the first slider, an upper lifting linear module and a lower lifting linear module are respectively arranged on the 2D detection fixing frame, an upper CCD and a lower CCD are respectively fixedly connected to the upper lifting linear module and the lower lifting linear module, the upper CCD and the lower CCD are arranged opposite to each other and a 3D scanning component is formed between the upper CCD and the lower CCD product channel, the 3D scanning component includes a 3D detection fixing frame fixedly set on the second slider, the 3D detection fixing frame is provided with a through hole for strip-shaped products to pass through, the 3D detection fixing frame is provided with an upper 3D camera, a lower 3D camera, a left 3D camera and a right 3D camera on the upper, lower, left and right sides of the through hole, respectively, the right 3D camera is fixedly set on the horizontal linear module, the horizontal linear module is fixedly designed on the 3D detection fixing frame, and the upper 3D camera, the lower 3D camera and the left 3D camera are fixedly connected to the 3D detection fixing frame through connecting plates.
2. A movable visual inspection mechanism for strip-shaped products according to claim 1, characterized in that: The center of the through hole and the center of the product channel are located on the same horizontal line.
3. The movable visual inspection mechanism for strip-shaped products according to claim 1, characterized in that: A structural reinforcement plate is arranged on the connecting plate.
4. The movable visual inspection mechanism for strip-shaped products according to claim 1, characterized in that: The double-slider linear module is provided with a dustproof baffle.