Stress testing device of automobile connector

CN222913318UActive Publication Date: 2025-05-27SUZHOU NEW TEST TESTING CO LTD
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Patent Information

Application Number
CN202421473876.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-27
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

When the existing automotive connector stress testing device detects circular electrical connectors, the fixture is clamped by friction, which makes it easy to cause the connector to separate when a large tension is applied, affecting the accuracy of the stress test.

Method used

A stress testing device for automotive connectors is designed, and the first driving mechanism and the second driving mechanism drive the movement of the limiting plate and the drag plate. The plug and socket are subjected to limit and tensile force application through arc-shaped clamps to reduce frictional interference and achieve more precise stress testing.

Benefits of technology

By reducing frictional interference, stress testing can be carried out more accurately, avoiding the problem of connector separation due to excessive friction during the test, and improving the reliability and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stress testing device of an automobile connector, which comprises a base, a plug and a socket, the plug and the socket are arranged on the surface of the base, a supporting seat is fixedly arranged on the surface of the base, a traction seat is arranged on the surface of the base in a sliding manner, and two limiting plates are movably arranged on the supporting seat through a first driving mechanism. The first driving mechanism drives the limiting plate to move, the socket is limited from the edge of the socket, the second driving mechanism can drive the dragging plate to move, the plug is limited from the protruding part on the surface of the plug, the plug can be pulled through the dragging plate and the second arc-shaped clamping plate when the air cylinder acts, and the plug can be pulled through the second arc-shaped clamping plate. At the moment, the second arc-shaped clamping plate outputs pulling force to the plug through the protruding part of the plug, the socket is kept still at the moment, the first arc-shaped clamping plate also outputs pulling force to the socket, and therefore interference caused by friction can be isolated during stress testing, and more accurate stress testing can be conducted.
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Description

Technical Field

[0001] The utility model relates to the technical field of automotive connectors, and particularly to a stress testing device for automotive connectors. Background Technique

[0002] Automotive connectors serve as a communication bridge between interrupted or isolated circuits within a circuit, enabling current to flow and the circuit to achieve its intended functions. Generally, there are nearly a hundred types of connectors required for automobiles, and a single vehicle model uses approximately hundreds of connectors. As people's requirements for automobiles in terms of safety, environmental protection, comfort, intelligence, etc. are increasing, the application of automotive electronic products is increasing day by day, which will lead to an increase in the number of automotive connectors used;

[0003] For new energy vehicles, circular electrical connectors are mostly used. When processing circular electrical connectors, stress testing is required. By applying a tensile force at one end of the circular electrical connector, it is to detect whether the connection between circular electrical connectors is firm. Most of the fixtures used in current stress testing devices clamp the circular electrical connectors through friction. When the applied tensile force is large, it is easy for the circular electrical connectors to separate from the fixtures, thus affecting the stress testing process. Content of the Utility Model

[0004] The purpose of the utility model is to provide a stress testing device for automotive connectors to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution:

[0006] A stress testing device for automotive connectors includes a base, a plug, and a socket. The plug and the socket are arranged on the surface of the base. A support seat is fixedly arranged on the surface of the base. A traction seat is slidably arranged on the surface of the base. Two limiting plates are movably arranged on the support seat through a first driving mechanism. Two dragging plates are movably arranged on the traction seat through a second driving mechanism. The plug is arranged between the two dragging plates. The socket is arranged between the two limiting plates. A cylinder is fixedly arranged on the surface of the support seat. The output end of the cylinder is fixedly arranged on the surface of the traction seat;

[0007] A first arc-shaped clamping plate is vertically arranged on the surface of the limiting plate. A second arc-shaped clamping plate is vertically arranged on the surface of the dragging plate. The second arc-shaped clamping plate abuts against the surface of the plug. The first arc-shaped clamping plate abuts against the edge of the socket.

[0008] Preferably, the first driving mechanism includes a first threaded rod, a first motor and a first rotating shaft, the first motor is fixed to the bottom of the support seat, the first rotating shaft is rotatably set on the surface of the support seat, the first threaded rod is rotatably set on the surface of the support seat, and the limit plate is threadedly connected to the surface of the first threaded rod.

[0009] Preferably, the second driving mechanism includes a second threaded rod, a second motor and a second rotating shaft, the second motor is fixed to the bottom of the traction seat, the second rotating shaft is rotatably set on the surface of the traction seat, the second threaded rod is rotatably set on the surface of the traction seat, and the towing plate is threadedly connected to the surface of the second threaded rod.

[0010] Preferably, the surfaces of the first threaded rod and the second threaded rod are both provided with smooth sections, and the first rotating shaft and the second rotating shaft are respectively transmission-connected to the two smooth sections via a bevel gear set.

[0011] Preferably, a T-shaped track is fixedly arranged on the surface of the base, a slide groove matching the T-shaped track is arranged on the bottom of the traction seat, and the traction seat is slidably arranged on the surface of the T-shaped track through the slide groove.

[0012] Preferably, a bracket is vertically arranged on the surface of the traction seat, a roller is rotatably arranged between two of the brackets, and the bottom of the roller is in contact with the top of the base.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model drives the limit plate to move by the first driving mechanism to limit the socket from the edge thereof, and the second driving mechanism can drive the drag plate to move to limit the plug from the protruding part of the plug surface. When the cylinder is actuated, the plug can be pulled by the drag plate and the second arc-shaped clamping plate. At this time, the second arc-shaped clamping plate outputs a pulling force to the plug through the protruding part of the plug, while the socket remains stationary at this time. The first arc-shaped clamping plate also outputs a pulling force to the socket, so that the interference caused by friction can be isolated during the stress test, so that a more accurate stress test can be performed. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 It is a side structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the main structure of the fifth wheel of the utility model;

[0018] Figure 4 This is a schematic diagram of the main structure of the first arc-shaped clamping plate and the second arc-shaped clamping plate of the utility model;

[0019] Figure 5 This is a schematic diagram of the movement of the second arc-shaped clamping plate of the present utility model.

[0020] In the figure: 1, base; 2, plug; 3, socket; 4, support base; 5, traction base; 6, limit plate; 7, drag plate; 8, cylinder; 9, first arc-shaped clamping plate; 10, second arc-shaped clamping plate; 11, first threaded rod; 12, first motor; 13, first rotating shaft; 14, second threaded rod; 15, second motor; 16, second rotating shaft; 17, smooth section; 18, bevel gear set; 19, T-shaped track; 20, chute; 21, bracket; 22, roller. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative efforts fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 , the present utility model provides a stress testing device for an automotive connector.

[0023] It includes a base 1, a plug 2 and a socket 3. The plug 2 and the socket 3 are arranged on the surface of the base 1. A support base 4 is fixedly arranged on the surface of the base 1. A traction base 5 is slidably arranged on the surface of the base 1. Two limit plates 6 are movably arranged on the support base 4 through a first driving mechanism. Two drag plates 7 are movably arranged on the traction base 5 through a second driving mechanism. The plug 2 is arranged between the two drag plates 7. The socket 3 is arranged between the two limit plates 6. A cylinder 8 is fixedly arranged on the surface of the support base 4. The output end of the cylinder 8 is fixedly arranged on the surface of the traction base 5. A first arc-shaped clamping plate 9 is vertically arranged on the surface of the limit plate 6. A second arc-shaped clamping plate 10 is vertically arranged on the surface of the drag plate 7. The second arc-shaped clamping plate 10 abuts against the surface of the plug 2. The first arc-shaped clamping plate 9 abuts against the edge of the socket 3.

[0024] Please refer to Figure 1 and 4Before the stress test, the plug 2 and the socket 3 need to be fully connected, and then suspended between the support seat 4 and the traction seat 5, and the two drag plates 7 are first driven to approach each other by the second driving mechanism, so that the drag plate 7 drives the second arc-shaped clamping plate 10 to fit the surface of the plug 2, and one side of the second arc-shaped clamping plate 10 is in contact with the edge of the socket 3, and then the two limit plates 6 are driven to approach each other by the first driving mechanism, so that the limit plate 6 drives the first arc-shaped clamping plate 9 to fit the surface of the first arc-shaped clamping plate 9, and the surface of the first arc-shaped clamping plate 9 is in contact with the edge of the socket 3, and then the staff keeps the positions of the socket 3 and the plug 2 unchanged, and slightly adjusts the position of the traction seat 5 by the cylinder 8. Move a distance in the direction away from the plug 2, at this time, the drag plate 7 drives one end of the first arc-shaped clamping plate 9 to be pulled out from between the plug 2 and the second arc-shaped clamping plate 10, and makes the surface of the first arc-shaped clamping plate 9 contact the protruding part of the plug 2, and then slightly open the two drag plates 7 through the second driving mechanism, so that the first arc-shaped clamping plate 9 does not contact the side of the plug 2, and the plug 2 and the socket 3 can be released at this time, and the plug 2 and the socket 3 can be kept suspended under the pulling force of the first arc-shaped clamping plate 9 and the second arc-shaped clamping plate 10 respectively, and finally, the traction seat 5 is continuously moved in the direction away from the plug 2 by the continuous output of the cylinder 8, so as to pull the connection between the plug 2 and the socket 3 for stress testing.

[0025] The first driving mechanism includes a first threaded rod 11, a first motor 12 and a first rotating shaft 13. The first motor 12 is fixed to the bottom of the support seat 4. The first rotating shaft 13 is rotatably set on the surface of the support seat 4. The first threaded rod 11 is rotatably set on the surface of the support seat 4. The limiting plate 6 is threadedly connected to the surface of the first threaded rod 11. The second driving mechanism includes a second threaded rod 14, a second motor 15 and a second rotating shaft 16. The second motor 15 is fixed to the bottom of the traction seat 5. The second rotating shaft 16 is rotatably set on the surface of the traction seat 5. The second threaded rod 14 is rotatably set on the surface of the traction seat 5. The dragging plate 7 is threadedly connected to the surface of the second threaded rod 14. The surfaces of the first threaded rod 11 and the second threaded rod 14 are both provided with smooth sections 17. The first rotating shaft 13 and the second rotating shaft 16 are respectively connected to the two smooth sections 17 through a bevel gear set 18.

[0026] See also Figure 2 and 3, the first motor 12 and the second motor 15 can respectively drive the first rotating shaft 13 and the second rotating shaft 16 to rotate through the bevel gear set 18, and the first rotating shaft 13 and the second rotating shaft 16 can respectively drive the first threaded rod 11 and the second threaded rod 14 to rotate, so as to realize the movement of the limiting plate 6 and the dragging plate 7, thereby respectively realizing the horizontal limitation of the plug 2 and the socket 3. The purpose of selecting screw drive is to be able to accurately adjust the horizontal positions of the limiting plate 6 and the dragging plate 7, so that the first arc-shaped clamping plate 9 and the second arc-shaped clamping plate 10 can respectively move a relatively accurate stroke.

[0027] The surface of the base 1 is fixedly provided with a T-shaped track, and the bottom of the traction seat 5 is provided with a chute 20 matching the T-shaped track. The traction seat 5 is slidably arranged on the surface of the T-shaped track through the chute 20. A bracket 21 is vertically arranged on the surface of the traction seat 5, and a roller 22 is rotatably arranged between the two brackets 21. The bottom of the roller 22 is in contact with the top of the base 1.

[0028] Please refer to Figure 1 and 3 , when the traction seat 5 moves, it can move synchronously on the surface of the T-shaped track 19 through the chute 20. The T-shaped track and the chute 20 can play a guiding role in the movement process of the traction seat 5, and the bottom of the traction seat 5 will not contact the surface of the base 1 during the movement process, so the interference caused by this part of the friction can be excluded. And when the traction seat 5 moves, it can drive the roller 22 to move synchronously through the bracket 21. Since the bottom of the roller 22 is in contact with the base 1, a rolling friction force can be generated between the roller 22 and the base 1 at this time, minimizing the influence on the stress test process under the condition of ensuring the stable translation of the traction seat 5.

[0029] Although the embodiments of the present invention have been shown and described, for those skilled in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stress testing device for an automobile connector, comprising a base (1), a plug (2) and a socket (3), wherein the plug (2) and the socket (3) are arranged on the surface of the base (1), characterized in that: A support seat (4) is fixedly arranged on the surface of the base (1), a traction seat (5) is slidably arranged on the surface of the base (1), two limit plates (6) are movably arranged on the support seat (4) through a first driving mechanism, two drag plates (7) are movably arranged on the traction seat (5) through a second driving mechanism, the plug (2) is arranged between the two drag plates (7), the socket (3) is arranged between the two limit plates (6), a cylinder (8) is fixedly arranged on the surface of the support seat (4), and the output end of the cylinder (8) is fixedly arranged on the surface of the traction seat (5); A first arc-shaped clamping plate (9) is vertically arranged on the surface of the limiting plate (6), and a second arc-shaped clamping plate (10) is vertically arranged on the surface of the dragging plate (7). The second arc-shaped clamping plate (10) abuts against the surface of the plug (2), and the first arc-shaped clamping plate (9) abuts against the edge of the socket (3).

2. A stress testing device for an automobile connector according to claim 1, characterized in that: The first driving mechanism comprises a first threaded rod (11), a first motor (12) and a first rotating shaft (13); the first motor (12) is fixed to the bottom of the support seat (4); the first rotating shaft (13) is rotatably arranged on the surface of the support seat (4); the first threaded rod (11) is rotatably arranged on the surface of the support seat (4); and the limiting plate (6) is threadedly connected to the surface of the first threaded rod (11).

3. A stress testing device for an automobile connector according to claim 2, characterized in that: The second driving mechanism comprises a second threaded rod (14), a second motor (15) and a second rotating shaft (16); the second motor (15) is fixed to the bottom of the traction seat (5); the second rotating shaft (16) is rotatably arranged on the surface of the traction seat (5); the second threaded rod (14) is rotatably arranged on the surface of the traction seat (5); and the towing plate (7) is threadedly connected to the surface of the second threaded rod (14).

4. A stress testing device for an automobile connector according to claim 3, characterized in that: The surfaces of the first threaded rod (11) and the second threaded rod (14) are both provided with smooth sections (17), and the first rotating shaft (13) and the second rotating shaft (16) are respectively connected to the two smooth sections (17) via a bevel gear set (18).

5. The stress testing device for an automobile connector according to claim 1, characterized in that: A T-shaped track is fixedly arranged on the surface of the base (1), a slide groove (20) matching the T-shaped track is arranged on the bottom of the traction seat (5), and the traction seat (5) is slidably arranged on the surface of the T-shaped track through the slide groove (20).

6. A stress testing device for an automobile connector according to claim 5, characterized in that: A bracket (21) is vertically arranged on the surface of the traction seat (5), and a roller (22) is rotatably arranged between the two brackets (21), and the bottom of the roller (22) is in contact with the top of the base (1).