Repeated bending machine

By introducing the servo controlled exhaust structure and air flow generated by the fan in the repeated bending machine, combined with the design of bristles and storage mesh bags, the problem of debris cleaning during the test is solved, and efficient cleaning of metal wires or boards is achieved, improving the accuracy of the test results.

CN222913363UActive Publication Date: 2025-05-27上海豪米建设工程技术服务有限公司
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Patent Information

Application Number
CN202421363213.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-05-27
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The metal wire or sheet debris produced by the repeated bending machine during the test is difficult to clean, which affects the accuracy of subsequent test data.

Method used

A repeated bending machine is designed, using the exhaust structure controlled by the servo and the airflow generated by the fan, and using the Bernoulli principle to form negative pressure exhaust, combined with the design of bristles and storage mesh bags to achieve effective cleaning of debris.

Benefits of technology

Through the powerful extraction and discharge function, the residual debris of metal wire or plate are cleaned to prevent the debris from damaging the samples in subsequent tests, improving the accuracy of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bending machines, and discloses a repeated bending machine which comprises a machine shell, a fixing block is arranged on one side of the front end of the outer portion of the machine shell, and two clamping blocks are installed at the upper end of the fixing block. The steering engine is arranged at the front end of the exterior of the fixing block, a fixing plate is installed at the output end of the steering engine, an air inlet pipe is installed at one end of the exterior of the fixing plate, an exhaust pipe is installed at the upper end of the air inlet pipe, and the upper end of the air inlet pipe and the exhaust pipe are fixed in a sealed mode; and the fan is arranged in the air inlet pipe, and the fan is fixedly connected with the air inlet pipe. The negative-pressure air draft structure is arranged to be matched with the steering engine to turn over the negative-pressure air draft structure to be close to the clamping block, so that the clamping block is more convenient to clean.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending machines, in particular to a repeated bending machine. Background Art

[0002] The repeated bending machine is a device specially used for repeated bending tests of metal wires or plates. It is mainly used to test the performance of metal wires or plates in plastic deformation and defects during repeated bending.

[0003] When the repeated bending machine is in use, its clamp clamps and fixes the lower end of the metal wire or plate. The metal wire or plate is prone to break during the bending process, and the debris generated during the break remains on the outside of the clamp. Due to the irregular shape of the clamp, it is difficult to clean the debris. The remaining debris may damage the outside of the metal wire or plate during the next bending test, causing damage to its quality and affecting the test results. For this reason, a repeated bending machine is proposed. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies of the prior art, the utility model provides a repeated bending machine to solve the problem that the debris left over from the bending test affects the subsequent test data as mentioned in the background art.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a repeated bending machine, comprising:

[0008] A machine housing, wherein a fixing block is disposed on one side of the front end of the outer portion of the machine housing, and two clamping blocks are mounted on the upper end of the fixing block;

[0009] A steering gear is arranged at the front end outside the fixed block, a fixing plate is installed at the output end of the steering gear, an air inlet pipe is installed at one end outside the fixing plate, an air exhaust pipe is installed at the upper end of the air inlet pipe, and the upper end of the air inlet pipe is sealed and fixed to the air exhaust pipe;

[0010] The fan is arranged inside the air inlet pipe, and the fan is fixedly connected to the air inlet pipe.

[0011] Preferably, a magnet ring is provided at one end of the exhaust pipe outside facing away from the clamping block, and the magnet ring is fixedly connected to the exhaust pipe, and an iron ring is provided on one side of the magnet ring outside, and the iron ring is magnetically connected to the magnet ring.

[0012] Preferably, a storage net bag is provided on one side of the outside of the iron ring, and the storage net bag is fixedly connected to the iron ring, and the storage net bag is used to store debris.

[0013] Preferably, a driving motor is provided on one side of the upper end of the exhaust pipe close to the clamping block, and the driving motor is fixedly connected to the exhaust pipe. The driving motor is used to rotate the brush bristles.

[0014] Preferably, a fixing rod is installed at the output end of the driving motor, and brush bristles are installed on the outer part of the fixing rod. The brush bristles are used to improve the cleaning ability of the clamping block.

[0015] Preferably, a display control screen and a bending mechanism are installed on the front side of the upper end of the machine shell.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the present utility model provides a repeated bending machine, which has the following beneficial effects:

[0018] In the present utility model, the steering gear is used to control the exhaust structure to approach the clamping block, and the air flow is generated by the fan. By using the Bernoulli principle, negative pressure air extraction is realized on the side of the exhaust pipe close to the clamping block, so as to perform strong suction and discharge on the working part, and discharge the debris remaining after breaking the metal wire and sheet, preventing the debris from damaging the metal wire and sheet for subsequent bending tests, and solving the problems raised in the background art. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional view of the overall structure of the present utility model;

[0020] Figure 2 is a cross-sectional view of the internal structure of the exhaust pipe and the intake pipe of the present utility model;

[0021] Figure 3 is a three-dimensional view of the structure of the driving motor and the fixing rod of the present utility model.

[0022] In the figure: 1, machine shell; 2, display control screen; 3, bending mechanism; 4, fixing block; 5, clamping block; 6, steering gear; 7, fixing plate; 8, exhaust pipe; 9, intake pipe; 10, fan; 11, magnet ring; 12, iron ring; 13, storage mesh bag; 14, driving motor; 15, fixing rod; 16, brush bristles. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] The utility model provides an improved technical solution for a repeated bending machine, aiming to solve the problem of cleaning the debris generated by metal wires or plates during repeated bending tests. Through a unique structural design, the device can effectively remove the residual debris during the test, ensure the cleanliness of the test environment, and improve the accuracy of the test results.

[0025] The utility model provides a technical solution, a repeated bending machine, please refer to Figure 1 , Figure 2 and Figure 3 , comprising: a machine housing 1, a fixing block 4 is arranged on one side of the front end of the outer side of the machine housing 1, and two clamping blocks 5 are installed on the upper end of the fixing block 4 for fixing the metal wire or plate to be tested;

[0026] The steering gear 6 is arranged at the front end of the fixed block 4, and the output end of the steering gear 6 is installed with a fixed plate 7. The steering gear 6 is installed at the front end of the fixed block 4, and its output end is connected to the fixed plate 7. An air inlet pipe 9 is installed at one end of the fixed plate 7, and an exhaust pipe 8 is installed at the upper end of the air inlet pipe 9, and the upper end of the air inlet pipe 9 is sealed and fixed to the exhaust pipe 8, and the two are sealed and fixed to form an exhaust system together;

[0027] The fan 10 is arranged inside the air inlet pipe 9 and is fixedly connected to the air inlet pipe 9. When the fan 10 is started, an airflow is generated. The airflow enters the exhaust pipe 8 through the air inlet pipe 9 and is discharged from the end of the exhaust pipe 8 away from the clamping block 5. According to the Bernoulli principle, a negative pressure is formed on the side of the exhaust pipe 8 close to the clamping block 5, thereby attracting and discharging the debris generated by the breakage of the metal wire or plate;

[0028] See also Figure 1 and Figure 2 A magnet ring 11 is provided at one end of the exhaust pipe 8 away from the clamping block 5, and the magnet ring 11 is fixedly connected to the exhaust pipe 8. An iron ring 12 is provided on one side of the outside of the magnet ring 11, and the iron ring 12 is magnetically connected to the magnet ring 11;

[0029] See also Figure 1 and Figure 2 A storage mesh bag 13 is provided on one side of the outside of the iron ring 12, and the storage mesh bag 13 is fixedly connected to the iron ring 12 for collecting debris discharged from the exhaust pipe 8. This design is convenient for users to clean and replace the storage mesh bag 13.

[0030] See also Figure 1 and Figure 3 A drive motor 14 is provided on one side of the upper end of the exhaust pipe 8 near the clamping block 5, and a brush 16 is installed on the output end of the drive motor 14 through a fixing rod 15. After starting the drive motor 14, the brush 16 will rotate, further improving the ability to clean the debris of the clamping block 5 and the surrounding area.

[0031] See alsoFigure 1 At the front side of the upper end of the machine housing 1, a display control screen 2 and a bending mechanism 3 are installed. The display control screen 2 is used to display device status, parameter settings, etc., facilitating users to operate and monitor. The bending mechanism 3 is the core part of the device, responsible for performing repeated bending tests on metal wire or sheet materials.

[0032] The utility model effectively solves the problem of debris cleaning generated during the test of the repeated bending machine through a unique exhaust system and a brush 16 cleaning device. At the same time, through the design of the magnet ring 11 and the storage mesh bag 13, it is convenient for users to collect and process debris. In addition, the setting of the display control screen 2 and the bending mechanism 3 makes the device operation more convenient and accurate.

[0033] Function description of the main structural components of this solution:

[0034] Machine housing 1: As the basic framework of the device, it protects the internal structure and operating components.

[0035] Fixed block 4: Located on one side of the outer front end of the machine housing 1, it is used to install the clamping block 5 to fix the metal wire or sheet material.

[0036] Clamping block 5: Two clamping blocks 5 are installed on the fixed block 4, used to clamp the metal wire or sheet material to be tested.

[0037] Servo motor 6: Set at the front end of the outside of the fixed block 4, by controlling the rotation of the fixed plate 7, the angle adjustment of the exhaust pipe 8 is realized.

[0038] Fixed plate 7: Connects the servo motor 6 and the exhaust pipe 8, and realizes angle adjustment through the drive of the servo motor 6.

[0039] Air inlet pipe 9 and exhaust pipe 8: One end of the air inlet pipe 9 is located outside the fixed plate 7, and is hermetically fixed to the exhaust pipe 8. The airflow generated by the fan 10 enters the exhaust pipe 8 through the air inlet pipe 9 and then is discharged from the other end of the exhaust pipe 8.

[0040] Fan 10: Set inside the air inlet pipe 9, generates airflow, and drives the discharge of debris.

[0041] Display control screen 2 and bending mechanism 3: Respectively used to display device status and control bending operations, and are conventional components of the repeated bending machine.

[0042] Debris cleaning: Start the servo motor 6 to turn the exhaust pipe 8 upwards to a position close to the clamping block 5, and start the fan 10 to generate airflow. Under the action of the Bernoulli principle, a negative pressure is formed on the side of the exhaust pipe 8 close to the clamping block 5, thereby extracting the debris generated during the bending of the metal wire or sheet material.

[0043] Storage net bag 13: Through the magnetic attraction connection of the magnet ring 11 and the iron ring 12, the storage net bag 13 can be conveniently fixed to the end of the exhaust pipe 8. The debris is carried into the storage net bag 13 by the air flow, facilitating subsequent cleaning.

[0044] Brush bristles 16: A drive motor 14 is provided on one side of the upper end of the exhaust pipe 8 close to the clamping block 5. The drive motor 14 drives the fixed rod 15 and the brush bristles 16 to rotate. The brush bristles 16 can further clean the debris around the clamping block 5, improving the cleaning effect.

[0045] Workflow of this solution:

[0046] Preparation work: Clamp the metal wire or sheet to be tested in the clamping block 5, and set the bending parameters through the display control screen 2.

[0047] Start the test: Start the bending mechanism 3 to conduct repeated bending tests.

[0048] Debris cleaning: During or after the test, start the steering gear 6 and the fan 10 to clean the debris. At the same time, the drive motor 14 can be started to further clean the debris around the clamping block 5 by using the brush bristles 16.

[0049] Collect debris: Remove the storage net bag 13 from the exhaust pipe 8, pour out the debris in it, and then refix it to the exhaust pipe 8.

[0050] During use, start the steering gear 6 to make the fixed plate 7 drive the exhaust pipe 8 to turn upward. One end of the exhaust pipe 8 is close to the clamping block 5. Start the fan 10 to generate an air flow. The air flow enters the exhaust pipe 8 obliquely through the air inlet pipe 9. Subsequently, the air flow is discharged from the end of the exhaust pipe 8 away from the clamping block 5. Under the Bernoulli principle, the negative pressure is drawn on the side of the exhaust pipe 8 close to the clamping block 5, thereby discharging the debris remaining after the fracture of the metal wire or sheet. It should be noted that in order to save space and highlight the innovative elements of this patent, this solution is an improvement on the relevant structures of the non-bending mechanism 3 based on the existing repeated bending machine. Some conventional devices such as the display control screen 2, the bending mechanism 3, the steering gear 6, the fan 10, and the drive motor 14 are not described in detail in this patent.

[0051] This solution: Fix the upper end of the metal wire or sheet to the bending mechanism 3, insert the lower end between the clamping blocks 5, control the clamping blocks 5 to clamp and fix the lower end of the metal wire or sheet, start the operation of the bending mechanism 3 through the display control screen 2, and then conduct repeated bending tests on the metal wire or sheet. After the test is completed, take out the metal wire or sheet, start the servo motor 6 so that the fixing plate 7 drives the exhaust duct 8 to turn upward, one end of the exhaust duct 8 is close to the clamping blocks 5, start the fan 10 to generate air flow, the air flow enters the exhaust duct 8 obliquely through the air inlet duct 9, and then the air flow is discharged from the end of the exhaust duct 8 far from the clamping blocks 5. Under the Bernoulli principle, negative pressure air extraction is carried out on the side of the exhaust duct 8 close to the clamping blocks 5, so as to discharge the debris remaining after the fracture of the metal wire or sheet. Start the drive motor 14 to make the fixed rod 15 rotate, and then make the brush bristles 16 clean the inside of the upper end of the clamping blocks 5 to improve the cleaning effect.

[0052] The repeated bending machine provided by this solution effectively solves the problem of debris cleaning generated during the repeated bending test of metal wires or sheets by introducing components such as the fan 10, the exhaust duct 8, the magnet ring 11, the storage mesh bag 13, and the brush bristles 16, improving the cleaning efficiency and operation convenience of the equipment. At the same time, other conventional parts of the equipment, such as the display control screen 2 and the bending mechanism 3, have also been well integrated and optimized, making the entire equipment more perfect and efficient.

[0053] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.

[0054] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Repeated bending machine, characterized in that, include: A machine housing (1), wherein a fixing block (4) is provided on one side of the front end of the exterior of the machine housing (1), and two clamping blocks (5) are mounted on the upper end of the fixing block (4); A steering gear (6) is arranged at the front end of the exterior of the fixed block (4); a fixing plate (7) is installed at the output end of the steering gear (6); an air inlet pipe (9) is installed at one end of the exterior of the fixing plate (7); an air exhaust pipe (8) is installed at the upper end of the air inlet pipe (9); and the upper end of the air inlet pipe (9) is sealed and fixed to the air exhaust pipe (8); The fan (10) is arranged inside the air inlet pipe (9), and the fan (10) is fixedly connected to the air inlet pipe (9).

2. The repeated bending machine according to claim 1, characterized in that: A magnet ring (11) is provided at one end of the exhaust pipe (8) facing away from the clamping block (5), and the magnet ring (11) is fixedly connected to the exhaust pipe (8); an iron ring (12) is provided on one side of the outside of the magnet ring (11), and the iron ring (12) is magnetically connected to the magnet ring (11).

3. The repeated bending machine according to claim 2, characterized in that: A storage net bag (13) is provided on one side of the outside of the iron ring (12), and the storage net bag (13) is fixedly connected to the iron ring (12).

4. The repeated bending machine according to claim 1, characterized in that: A drive motor (14) is provided on a side of the upper end of the exhaust pipe (8) close to the clamping block (5), and the drive motor (14) is fixedly connected to the exhaust pipe (8).

5. The repeated bending machine according to claim 4, characterized in that: A fixing rod (15) is installed at the output end of the driving motor (14), and bristles (16) are installed on the outside of the fixing rod (15).

6. The repeated bending machine according to claim 5, characterized in that: A display control screen (2) and a bending mechanism (3) are installed on the front side of the upper end of the machine housing (1).