Material corrosion resistance testing device with salt mist spraying system
By designing a combination of a salt spray spray system and a clean water cylinder in the corrosion resistance test device, and using an atomization pump to spray and clean water, the blockage problem caused by salt consolidation in traditional devices is solved, and the normal operation of the device and the accuracy of the test results are achieved.
Patent Information
- Application Number
- CN202421663102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The salt spray system of traditional corrosion-resistant testing devices cannot be cleaned in clean water, causing salt to consolidate on the inner wall of the pipe and nozzle, causing blockage and affecting subsequent testing.
A material corrosion resistance testing device with a salt spray spray system is designed, including a salt water cylinder, a clean water cylinder and an atomization pump. After the spraying is completed, the clean water is transported by an atomization pump for cleaning, and the clean water is collected and discharged through a second hard tube and an electric push rod.
It effectively avoids the blockage problem caused by salt consolidation, ensures the normal operation of the device and the accuracy of the test results.
Smart Images

Figure CN222913448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material corrosion resistance testing devices, and more specifically, to a material corrosion resistance testing device with a salt spray spraying system. Background Technique
[0002] In material science research and industrial production, evaluating the corrosion resistance of materials is a crucial step. Especially in industries such as automotive, aviation, shipbuilding, and electronics, materials need to be exposed to harsh environmental conditions for a long time, such as salt spray corrosion in marine atmospheres. This poses a severe challenge to the durability and safety of materials. Currently, in order to study the corrosion resistance of materials, corrosion resistance testing operations are usually carried out on corresponding corrosion resistance testing devices. There are many types of corrosion resistance testing devices on the market, and most of them are equipped with salt spray spraying systems to achieve simulation operations by spraying salt spray. However, such salt spray spraying systems can only spray salt spray and cannot perform cleaning operations with clean water on the inside of pipelines and nozzles, etc. After the salt spray spraying ends, since there is a lot of salt in the salt spray, when the moisture in the subsequent pipelines and nozzles dries, salt will solidify on the inner walls of the pipelines and nozzles, causing blockages and affecting the normal spraying operation next time. In view of this, we have proposed a material corrosion resistance testing device with a salt spray spraying system.
[0003] Currently, in order to achieve better test results, when performing corrosion resistance testing operations, it is usually carried out on corresponding corrosion resistance testing devices. There are many types of corrosion resistance testing devices on the market, and most of them are equipped with salt spray spraying systems to achieve simulation operations by spraying salt spray. However, such salt spray spraying systems can only spray salt spray and cannot perform cleaning operations with clean water on the inside of pipelines and nozzles, etc. After the salt spray spraying ends, since there is a lot of salt in the salt spray, when the moisture in the subsequent pipelines and nozzles dries, salt will solidify on the inner walls of the pipelines and nozzles, causing blockages and affecting the normal spraying operation next time. In view of this, we have proposed a material corrosion resistance testing device with a salt spray spraying system. Summary of the Utility Model
[0004] The purpose of the present utility model is to provide a material corrosion resistance testing device with a salt spray spraying system to solve the defects mentioned in the above background technique.
[0005] To achieve the above purpose, the present utility model provides the following technical solutions:
[0006] A material corrosion resistance testing device with a salt spray spraying system, comprising a corrosion resistance box. On the front side of the corrosion resistance box, there are two symmetrically arranged sealing doors hinged by hinges. A salt spray spraying assembly is arranged on the corrosion resistance box. The salt spray spraying assembly includes a brine cylinder, a fresh water cylinder and an atomizing pump arranged outside the corrosion resistance box. The water inlet end of the atomizing pump is fixedly installed with a suction pipe. The end of the suction pipe is fixedly installed with an electromagnetic three-way valve. The remaining two pipe bodies of the electromagnetic three-way valve are respectively communicated with the brine cylinder and the fresh water cylinder through water inlet pipes. The water outlet end of the atomizing pump is fixedly installed with a delivery pipe. The end of the delivery pipe is fixedly installed with an output pipe. The bottom of the output pipe is fixedly installed with a plurality of atomizing nozzles arranged at equal intervals. The atomizing nozzles are located inside the corrosion resistance box.
[0007] Preferably, a plurality of support legs arranged in a matrix are fixedly installed on the bottom surface of the corrosion resistance box. The height of the support legs is 60 cm to 120 cm, so that the support legs can play a role in stable support.
[0008] Preferably, the capacity of the fresh water cylinder is 15 L to 25 L, and an electric heating rod is fixedly installed inside the fresh water cylinder.
[0009] Preferably, threaded pipes are fixedly installed on the top surfaces of the brine cylinder and the fresh water cylinder, and sealing caps are threadedly connected to the threaded pipes.
[0010] Preferably, a first rigid pipe is fixedly installed on one side plate of the corrosion resistance box. The water outlet end of the first rigid pipe is communicated with the outside. The water inlet end of the first rigid pipe is fixedly installed with a flexible pipe. The water inlet end of the flexible pipe is fixedly installed with a second rigid pipe. The second rigid pipe is sleeved on the output pipe and is slidably connected with the output pipe. An electric push rod is fixedly installed on the side wall of the corrosion resistance box. The second rigid pipe is arranged on the telescopic shaft of the electric push rod.
[0011] Preferably, a solenoid valve is fixedly installed on the first rigid pipe, and the solenoid valve is located outside the corrosion resistance box.
[0012] Preferably, a fixed convex block is fixedly installed on the second rigid pipe, and the fixed convex block is fixedly installed on the telescopic shaft of the electric push rod.
[0013] Preferably, a plugging disc is fixedly installed on the end pipe body of the output pipe, and the end plate body of the second rigid pipe abuts against the side surface of the plugging disc for sealing operation.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] 1. The utility model ensures that during use, by means of the salt spray spraying assembly, the atomizing pump can work to convey brine to the atomizing nozzle for spraying, so as to conduct the corrosion resistance test operation of the material. After the spraying is completed, the atomizing pump can convey the clear water in the clear water cylinder to clean the pipeline and the atomizing nozzle, avoiding blockage, and achieving the effect of being able to clean the inner walls of the pipeline and the nozzle.
[0016] 2. The utility model ensures that during use, by means of the second hard pipe, the first hard pipe, the hose and the electric push rod, the second hard pipe can be sleeved on the output pipe and the atomizing nozzle to discharge the waste water during cleaning, reducing the interference of the clear water. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the utility model;
[0018] Figure 2 is the exploded structural schematic diagram of the utility model;
[0019] Figure 3 is the exploded structural schematic diagram of the salt spray spraying assembly of the utility model;
[0020] Figure 4 is the cross-sectional view of the clear water cylinder of the utility model.
[0021] The meanings of the various reference numerals in the figure are as follows:
[0022] 1, corrosion-resistant box; 10, support legs; 11, sealing door;
[0023] 2, salt spray spraying assembly; 20, brine cylinder; 21, clear water cylinder; 211, electric heating rod; 22, threaded pipe; 23, sealing cover; 24, atomizing pump; 241, suction pipe; 25, electromagnetic three-way valve; 251, water inlet pipe; 26, delivery pipe; 27, output pipe; 271, atomizing nozzle; 272, plugging disc; 28, first hard pipe; 281, solenoid valve; 282, hose; 283, second hard pipe; 29, electric push rod; 291, fixed convex block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0025] Please refer to Figures 1-4, the present utility model provides a technical solution: a material corrosion resistance testing device with a salt spray spraying system, including a corrosion-resistant box 1. On the front side of the corrosion-resistant box 1, there are two symmetrically arranged sealing doors 11 hinged by hinges. Closing the sealing doors 11 can achieve the effect of sealing and protection;
[0026] Specifically, a salt spray spraying component 2 is arranged on the corrosion-resistant box 1. The salt spray spraying component 2 includes a brine cylinder 20, a clear water cylinder 21, and an atomizing pump 24 arranged outside the corrosion-resistant box 1. The water inlet end of the atomizing pump 24 is fixedly installed with a suction pipe 241. The end of the suction pipe 241 is fixedly installed with an electromagnetic three-way valve 25. The remaining two pipe bodies of the electromagnetic three-way valve 25 are respectively connected to the brine cylinder 20 and the clear water cylinder 21 through water inlet pipes 251. The water outlet end of the atomizing pump 24 is fixedly installed with a delivery pipe 26. The end of the delivery pipe 26 is fixedly installed with an output pipe 27. The bottom of the output pipe 27 is fixedly installed with a plurality of atomizing nozzles 271 arranged at equal intervals. The atomizing nozzles 271 are located inside the corrosion-resistant box 1, ensuring that during use, the atomizing pump 24 can be used to transport the brine in the brine cylinder 20 for corrosion resistance testing operations. After the spraying is completed, the atomizing pump 24 can be used to transport clear water into the pipeline and the atomizing nozzles 271 for cleaning operations, which is convenient for use.
[0027] In this embodiment, a plurality of support legs 10 arranged in a matrix are fixedly installed on the bottom surface of the corrosion-resistant box 1. The height of the support legs 10 is 60 cm to 120 cm, enabling the support legs 10 to achieve the effect of stable support.
[0028] Specifically, the capacity of the clear water cylinder 21 is 15 L to 25 L. An electric heating rod 211 is fixedly installed inside the clear water cylinder 21. After heating the water body with the electric heating rod 211, hot water is then transported into the pipeline, promoting the dissolution of salt in the hot water and facilitating its smoother discharge.
[0029] Furthermore, threaded pipes 22 are fixedly installed on the top surfaces of both the brine cylinder 20 and the clear water cylinder 21. Sealing caps 23 are threadedly connected to the threaded pipes 22, facilitating the opening of the sealing caps 23 to achieve the operation of adding brine or clear water using the threaded pipes 22.
[0030] In addition, a first rigid pipe 28 is fixedly installed on one side plate of the corrosion-resistant box 1. The water outlet end of the first rigid pipe 28 is communicated with the outside. The water inlet end of the first rigid pipe 28 is fixedly installed with a flexible pipe 282. The water inlet end of the flexible pipe 282 is fixedly installed with a second rigid pipe 283. The second rigid pipe 283 is sleeved on the output pipe 27 and is slidably connected to the output pipe 27. An electric push rod 29 is fixedly installed on the side wall of the corrosion-resistant box 1. The second rigid pipe 283 is arranged on the telescopic shaft of the electric push rod 29, facilitating the collection and discharge operations of the clear water sprayed from the atomizing nozzles 271 by sleeving the second rigid pipe 283 on the output pipe 27, which helps to reduce the interference of clear water.
[0031] It should be noted that a solenoid valve 281 is fixedly installed on the first rigid tube 28. The solenoid valve 281 is located outside the corrosion-resistant tank 1, which is convenient for controlling the connection operation of the first rigid tube 28 by using the solenoid valve 281.
[0032] It should be noted that a fixed bump 291 is fixedly installed on the second rigid tube 283. The fixed bump 291 is fixedly installed on the telescopic shaft of the electric push rod 29; a sealing plate 272 is fixedly installed on the end tube body of the output tube 27. The end plate body of the second rigid tube 283 abuts against the side of the sealing plate 272 for sealing operation to reduce the leakage of clear water.
[0033] When the material corrosion-resistant test device with a salt spray system of the present utility model is in use, control the electromagnetic three-way valve 25 to connect the brine cylinder 20 with the atomizing pump 24. Connect the atomizing pump 24 to an external power supply and make it work. When the atomizing pump 24 works, the brine in the brine cylinder 20 is atomized and sprayed out from the atomizing nozzle 271, so as to perform the corrosion-resistant test operation on the material placed in the corrosion-resistant tank 1;
[0034] After the brine spraying is completed, start the electric push rod 29 and make it work. When the electric push rod 29 works, the telescopic shaft on it extends to drive the second rigid tube 283 to sleeve on the output tube 27 and the atomizing nozzle 271. At the same time, the end of the second rigid tube 283 abuts against the sealing plate 272. Then control the electromagnetic three-way valve 25 to connect the clear water cylinder 21 with the atomizing pump 24. Start the atomizing pump 24 and make it work. When the atomizing pump 24 works, the clear water is conveyed and sprayed out from the atomizing nozzle 271. Then open the solenoid valve 281, and the sprayed clear water can be discharged outwards along the second rigid tube 283, the first rigid tube 28 and the hose 282.
[0035] The above shows and describes the basic principle, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present utility model and are not used to limit the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. A material corrosion resistance testing device with a salt spray system, comprising a corrosion resistance box (1), characterized in that: The corrosion-resistant box (1) has two symmetrical sealed doors (11) hingedly connected to the front side thereof. The corrosion-resistant box (1) is provided with a salt mist spray assembly (2). The salt mist spray assembly (2) comprises a salt water cylinder (20), a clean water cylinder (21) and an atomizing pump (24) arranged outside the corrosion-resistant box (1). A suction pipe (241) is fixedly mounted on the water inlet end of the atomizing pump (24). An electromagnetic three-way valve (25) is fixedly mounted on the end of the suction pipe (241). The remaining two tube bodies of the electromagnetic three-way valve (25) are respectively connected to the salt water cylinder (20) and the clean water cylinder (21) through a water inlet pipe (251); a delivery pipe (26) is fixedly installed at the water outlet end of the atomizing pump (24); an output pipe (27) is fixedly installed at the end of the delivery pipe (26); a plurality of atomizing nozzles (271) arranged at equal intervals are fixedly installed at the bottom of the output pipe (27); and the atomizing nozzles (271) are located in the corrosion-resistant box (1).
2. The material corrosion resistance testing device with a salt spray spray system according to claim 1, characterized in that: A plurality of support legs (10) arranged in a matrix are fixedly mounted on the bottom surface of the corrosion-resistant box (1), and the height of the support legs (10) is 60 cm to 120 cm.
3. The material corrosion resistance testing device with a salt spray spray system according to claim 1, characterized in that: The capacity of the clean water cylinder (21) is 15L to 25L, and an electric heating rod (211) is fixedly installed in the clean water cylinder (21).
4. The material corrosion resistance testing device with a salt spray spray system according to claim 1, characterized in that: A threaded tube (22) is fixedly mounted on the top surface of the salt water cylinder (20) and the clean water cylinder (21), and a sealing cover (23) is threadedly connected to the threaded tube (22).
5. The material corrosion resistance testing device with a salt spray spray system according to claim 1, characterized in that: A first hard tube (28) is fixedly mounted on a side plate of the corrosion-resistant box (1); a water outlet end of the first hard tube (28) is connected to the outside; a hose (282) is fixedly mounted on a water inlet end of the first hard tube (28); a second hard tube (283) is fixedly mounted on the water inlet end of the hose (282); the second hard tube (283) is sleeved on the output tube (27) and is slidably connected to the output tube (27); an electric push rod (29) is fixedly mounted on a side wall of the corrosion-resistant box (1); and the second hard tube (283) is arranged on a telescopic shaft of the electric push rod (29).
6. The material corrosion resistance testing device with a salt spray system according to claim 5, characterized in that: A solenoid valve (281) is fixedly mounted on the first hard tube (28), and the solenoid valve (281) is located outside the corrosion-resistant box (1).
7. The material corrosion resistance testing device with a salt spray system according to claim 5, characterized in that: A fixed protrusion (291) is fixedly mounted on the second hard tube (283), and the fixed protrusion (291) is fixedly mounted on the telescopic shaft of the electric push rod (29).
8. The material corrosion resistance testing device with a salt spray system according to claim 5, characterized in that: A sealing disk (272) is fixedly mounted on the end tube body of the output tube (27), and the end plate body of the second hard tube (283) abuts against the side surface of the sealing disk (272) for sealing operation.