Corrosion resistance detection device for nano-deposited coating of color steel coil
Through the design of the corrosion-resistant detection device for color steel coil nanodeposition coating, the directional airflow is formed by combining fan and rectifier grille to remove the residual liquid of the coating, and the precise control of infrared ranging sensors, the problem of unclear image acquisition in traditional detection devices is solved, and efficient and accurate corrosion resistance evaluation is achieved.
Patent Information
- Application Number
- CN202510812969.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2045-06-18
AI Technical Summary
After spraying corrosion-resistant detection devices of traditional nanodeposition coatings, the corrosion-resistant detection devices are difficult to quickly remove the corrosion liquid, resulting in blur, distortion and color deviation during the image acquisition of linear array cameras, affecting the detection accuracy.
A corrosion-resistant detection device for color steel coil nanodeposition coating is designed, including a collection mechanism and adjustment components. It uses a fan, air collector hood and rectifier grille to form a directional airflow, quickly remove residual liquid on the surface of the coating, and accurately control the movement of the detection structure through an infrared ranging sensor to ensure the clarity and integrity of image acquisition.
It effectively avoids interference with residual liquid on image acquisition, ensures that the images collected by the linear array camera are clear and complete, improves the accuracy and reliability of detection, and protects the equipment and reduces maintenance costs.
Smart Images

Figure CN120385609A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of corrosion resistance detection, and particularly to a corrosion resistance detection device for a nano-deposited coating on a color steel coil. Background Art
[0002] As a new material, the nano-deposited coating is one of the key means to improve the performance of color steel coils, which can significantly enhance the corrosion resistance, wear resistance and other characteristics of color steel coils, thus effectively extending the service life of color steel coils; with the continuous application of nano-deposited coating technology in the production of color steel coils, how to accurately and efficiently detect the corrosion resistance of the nano-deposited coating on color steel coils has become a key problem restricting the further popularization of this technology and the improvement of product quality.
[0003] Traditional corrosion resistance detection devices for nano-deposited coatings generally use the method of directly spraying corrosive liquids on the surface of the nano-deposited coating to simulate the actual corrosion environment, and then evaluate the corrosion resistance of the coating; however, when the corrosive liquid is sprayed onto the surface of the nano-deposited coating, it is difficult to quickly and completely remove the corrosive liquid from the coating surface, and a certain amount of residual liquid will remain on the surface of the nano-deposited coating; these residual liquids cause serious interference to the image acquisition process of the linear array camera in the subsequent detection link; specifically, the residual liquid will form irregular liquid films or droplets on the coating surface, resulting in abnormal optical phenomena such as scattering and refraction of light on the coating surface, making the images collected by the linear array camera appear blurred, distorted, color deviation and other problems, thus seriously affecting the accuracy and reliability of the evaluation of the corrosion resistance of the nano-deposited coating. Summary of the Invention
[0004] In view of this, the present invention provides a corrosion resistance detection device for a nano-deposited coating on a color steel coil, which has a collection mechanism and an adjustment component, and can quickly remove the residual liquid on the surface of the nano-deposited coating when collecting images of the nano-deposited coating, effectively avoiding interference caused by the residual liquid to image acquisition; and can prevent the linear array camera from being covered with corrosive liquid, ensuring the clarity, integrity and accuracy of the collected images.
[0005] The present invention provides a corrosion resistance detection device for a nano-deposited coating on a color steel coil, which specifically includes: a support frame; a driving component is fixedly arranged on the top of the support frame, and a color steel coil sample is arranged inside the support frame; the driving component includes: a closed box; the closed box is fixedly arranged on the top of the support frame; an auxiliary mechanism is movably arranged inside the closed box, and a detection structure is fixedly arranged at the bottom of the auxiliary mechanism; an adjustment component is arranged outside the detection structure, and a collection mechanism is fixedly arranged outside the adjustment component; The acquisition mechanism includes: an acquisition frame, a fan, an air collecting hood, a rectifying grille and a linear array camera; the acquisition frame is arranged inside the closed box, one side of the acquisition frame is set as an inclined side, and the other side of the acquisition frame is set as a straight side; the fan is fixedly arranged inside the inclined side of the acquisition frame; the air collecting hood is fixedly arranged outside the inclined side of the acquisition frame, and the air collecting hood is set as a cone, and the air collecting hood is located outside the fan; the rectifying grille is fixedly arranged inside the air collecting hood; the linear array camera is fixedly arranged inside the straight side of the acquisition frame, and the linear array camera and the fan are both arranged in a linear arrangement.
[0006] In at least some embodiments, a placement groove is formed on one side of the support frame, and a fixing frame is fixedly arranged inside the support frame; a cylinder is fixedly arranged inside the fixing frame, and a guide rod is slidably arranged inside the fixing frame; a driving plate is fixedly arranged between the top end of the guide rod and the telescopic end of the cylinder, and a placement frame is fixedly arranged outside the driving plate, and a color steel coil template is clamped between the placement frame and the support frame.
[0007] In at least some embodiments, the driving assembly further includes: a box cover, a driving lead screw, a driving motor, a driving seat, a guiding cross bar and a guiding seat; the box cover is installed on the top of the closed box; the driving lead screw is rotatably arranged inside the closed box; the driving motor is fixedly arranged outside the closed box, and the motor shaft of the driving motor is fixedly connected to the driving lead screw; the driving seat is arranged outside the driving lead screw through a threaded connection; the guiding cross bar is fixedly arranged inside the closed box; the guiding seat is slidably arranged outside the guiding cross bar.
[0008] In at least some embodiments, the driving assembly further includes: a control module, a mounting seat, an infrared distance measuring sensor and a distance measuring plate; the control module is fixedly arranged outside the closed box, and an electrical connection is arranged between the control module and the driving motor; the mounting seat is fixedly arranged on the top of the driving seat; the infrared distance measuring sensors are fixedly arranged on both sides of the mounting seat, and there are two groups of infrared distance measuring sensors arranged symmetrically, and an electrical connection is arranged between the infrared distance measuring sensors and the control module; the distance measuring plates are fixedly arranged on both sides inside the closed box, and the distance measuring plates and the infrared distance measuring sensors are located on the same axis, and there are two groups of distance measuring plates arranged symmetrically.
[0009] In at least some embodiments, the auxiliary mechanism includes: an auxiliary cross plate, an auxiliary pipe head, a sliding cross pipe and a connecting hose; the auxiliary cross plate is fixedly arranged between the driving seat and the guiding seat; the auxiliary pipe head is fixedly arranged outside the auxiliary cross plate; one end of the sliding cross pipe is fixedly arranged at the top end of the auxiliary pipe head, and the sliding cross pipe is slidably arranged inside the closed box, and the other end of the sliding cross pipe is connected to the pump body through a hose; the connecting hose is fixedly arranged at the bottom end of the auxiliary pipe head.
[0010] In at least some embodiments, the detection structure includes: a fixed seat, a double-headed screw, an adjustment seat, an adjustment plate, a connection seat, and an installation cross-frame; the fixed seat is fixedly arranged at the bottom of the auxiliary cross-plate; the double-headed screw is rotatably arranged inside the fixed seat, and the double-headed screw is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed seat; the adjustment seat is arranged outside the double-headed screw through a threaded connection; the adjustment plate is rotatably arranged at the bottom of the adjustment seat; the connection seat is rotatably arranged at the end of the adjustment plate, and two groups of the connection seat, the adjustment plate, and the adjustment seat are symmetrically arranged; the installation cross-frame is fixedly arranged between the two groups of connection seats.
[0011] In at least some embodiments, the detection structure further includes: a spraying pipe, a nozzle, and a connection pipe head; the spraying pipe is fixedly arranged inside the bottom of the installation cross-frame; the nozzle is fixedly arranged at the bottom of the spraying pipe, and the nozzles are arranged in a straight line; the connection pipe head is fixedly arranged inside one side of the spraying pipe, and the connection pipe head is fixedly connected to the connection hose.
[0012] In at least some embodiments, the adjustment assembly includes: an adjustment shaft, an adjustment frame, a worm gear, a load-bearing frame, and a worm; the adjustment shaft is rotatably arranged inside both sides of the installation cross-frame; the adjustment frame is fixedly arranged outside the adjustment shaft, and the adjustment frame is fixedly connected to the acquisition frame; the worm gear is fixedly arranged at the top of the adjustment shaft; the load-bearing frame is fixedly arranged outside the installation cross-frame; the worm is rotatably arranged inside the load-bearing frame, and the worm meshes with the worm gear; the worm is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the load-bearing frame.
[0013] In at least some embodiments, the acquisition mechanism further includes: a protection frame, a protection glass, a reciprocating lead screw, a power seat, and a connection block; the protection frame is fixedly arranged outside the acquisition frame, and the protection frame is located outside the line array camera; the protection glass is fixedly arranged inside the protection frame, and the protection glass is set as high-purity optical glass; the reciprocating lead screw is rotatably arranged outside the protection frame, and the reciprocating lead screw is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the protection frame; the power seat is movably arranged outside the reciprocating lead screw; the connection block is arranged inside the power seat, and the connection block is movably arranged inside the spiral groove of the reciprocating lead screw.
[0014] In at least some embodiments, the acquisition mechanism further includes: a cleaning frame and a scraping strip; the cleaning frame is fixedly arranged outside the power seat, and the cleaning frame is slidably arranged outside the protection frame through a dovetail groove; the scraping strip is fixedly arranged inside the cleaning frame, and the outside of the scraping strip is attached to the outside of the protection glass.
[0015] Beneficial effects 1. In the present invention, through the ingenious combination of the fan, air collecting hood and rectifying grille in the collecting mechanism, a directional and strong air flow can be formed; when collecting images of the nano-deposited coating, the adjusting assembly can be used to adjust the direction of the air flow; thus, the residual liquid on the coating surface can be quickly and efficiently removed by means of this air flow, avoiding the change of the local environment of the coating surface caused by the residual liquid and eliminating abnormal optical phenomena such as light scattering and refraction caused by the residual liquid, thereby ensuring that the images collected by the linear array camera are clear, complete and distortion-free, greatly improving the accuracy of image collection and laying a solid foundation for the accurate evaluation of the corrosion resistance of the nano-deposited coating in the subsequent process.
[0016] 2. In the present invention, the protective frame and protective glass can provide a reliable physical barrier for the linear array camera, protecting the camera from the erosion of corrosive liquids, extending the service life of the equipment and reducing the equipment maintenance cost; at the same time, by means of the reciprocating lead screw, power seat and connecting block, the cleaning frame can drive the scraping strip to reciprocate on the protective glass, removing the liquid and impurities on the protective glass; and the protective glass is made of high-purity optical glass, so that while ensuring the protection effect, it will not have an obvious impact on the transmission of light, ensuring the quality of image collection.
[0017] 3. In the present invention, by providing an infrared ranging sensor and a ranging board, when the infrared ranging sensor accurately detects the distance signal from the ranging board, this signal will be quickly fed back to the control module; after receiving the signal, the control module can quickly and accurately control the driving motor to reverse, thereby driving the entire auxiliary cross plate to move stably and orderly in the closed box; also, through the cooperation of the infrared ranging sensor and the ranging board, the detection structure can be fixed at a specified position; thus, when spraying the corrosive liquid, it can ensure that the liquid evenly covers the nano-deposited coating surface of the color steel coil sample, simulating a more real and stable corrosion environment; at the same time, in the subsequent image collection link, the accurately positioned detection structure can ensure that the linear array camera can comprehensively and without omission collect the image information on the coating surface, providing a reliable basis for the accurate evaluation of the corrosion resistance of the nano-deposited coating in the subsequent process.
[0018] 4. In the present invention, through the design of the double-headed screw, adjusting seat, adjusting plate, connecting seat and mounting cross frame in the detection structure, the height positions of the spraying pipe and the nozzle can be flexibly adjusted according to different detection requirements, which is conducive to simulating different hydraulic impacts, and thus can simulate a variety of corrosion environments to more comprehensively evaluate the corrosion resistance of the nano-deposited coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments will be briefly introduced below.
[0020] The accompanying drawings in the following description only relate to some embodiments of the present invention and do not limit the present invention.
[0021] In the accompanying drawings: Figure 1 is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 is a schematic diagram of the internal structure of the closed box of the present invention.
[0023] Figure 3 is a schematic cross-sectional structure diagram of the support frame of the present invention.
[0024] Figure 4 is a schematic structure diagram of the placement frame of the present invention.
[0025] Figure 5 is a schematic cross-sectional structure diagram of the closed box of the present invention.
[0026] Figure 6 is a schematic connection structure diagram of the auxiliary mechanism and the detection structure of the present invention.
[0027] Figure 7 is a schematic diagram of the upper surface structure of the installation cross frame of the present invention.
[0028] Figure 8 is a schematic structure diagram of the adjustment component of the present invention.
[0029] Figure 9 is a schematic structure diagram of the collection mechanism of the present invention.
[0030] Figure 10 is a schematic structure diagram of the collection frame of the present invention.
[0031] Figure 11 is a schematic structure diagram of the air collecting hood of the present invention.
[0032] Figure 12 is a schematic structure diagram of the cleaning frame of the present invention.
[0033] List of reference numerals 1. Support frame; 101. Placement groove; 102. Fixed frame; 103. Cylinder; 104. Guide rod; 105. Driving plate; 106. Placement frame; 2. Color steel coil sample; 3. Driving assembly; 301. Closed box; 302. Box cover; 303. Driving lead screw; 304. Driving motor; 305. Driving seat; 306. Guide cross bar; 307. Guide seat; 308. Control module; 309. Mounting seat; 3010. Infrared distance sensor; 3011. Distance measuring plate; 4. Auxiliary mechanism; 401. Auxiliary cross plate; 402. Auxiliary pipe head; 403. Sliding cross pipe; 404. Connecting hose; 5. Detection structure; 501. Fixed seat; 502. Double-headed screw; 503. Adjusting seat; 504. Adjusting plate; 505. Connecting seat; 506. Installation cross frame; 507. Spraying pipe; 508. Nozzle; 509. Connecting pipe head; 6. Adjusting component; 601. Adjusting shaft; 602. Adjusting frame; 603. Worm gear; 604. Load-bearing frame; 605. Worm; 7. Collection mechanism; 701. Collection frame; 702. Fan; 703. Air collecting hood; 704. Rectifying grille; 705. Linear array camera; 706. Protection frame; 707. Protection glass; 708. Reciprocating lead screw; 709. Power seat; 7010. Connecting block; 7011. Cleaning frame; 7012. Scraping strip. Specific implementation manner
[0034] In order to make the purpose, solution and advantages of the technical solution of the present invention clearer, the technical solution of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the general meanings in the art. The same reference numerals in the drawings represent the same components.
[0035] Embodiment 1: Please refer to Figures 1 to 12 as shown in The present invention provides a corrosion-resistant detection device for nano-deposited coatings on color steel coils, including a support frame 1; a driving component 3 is fixedly arranged on the top of the support frame 1, and a color steel coil sample 2 is arranged inside the support frame 1; the driving component 3 includes: a closed box 301; the closed box 301 is fixedly arranged on the top of the support frame 1; an auxiliary mechanism 4 is movably arranged inside the closed box 301, and a detection structure 5 is fixedly arranged at the bottom of the auxiliary mechanism 4; an adjusting component 6 is arranged outside the detection structure 5, and a collection mechanism 7 is fixedly arranged outside the adjusting component 6; a placement groove 101 is opened on one side of the support frame 1, and a fixed frame 102 is fixedly arranged inside the support frame 1; a cylinder 103 is fixedly arranged inside the fixed frame 102, and a guide rod 104 is slidably arranged inside the fixed frame 102; a driving plate 105 is fixedly arranged between the top end of the guide rod 104 and the telescopic end of the cylinder 103, and a placement frame 106 is fixedly arranged outside the driving plate 105, and a color steel coil sample 2 is clamped between the placement frame 106 and the support frame 1; In an embodiment of the present disclosure, the acquisition mechanism 7 includes: an acquisition frame 701, a fan 702, an air collecting hood 703, a rectifying grille 704, and a line array camera 705; the acquisition frame 701 is disposed inside the closed box 301, and one side of the acquisition frame 701 is set as an inclined side, and the other side of the acquisition frame 701 is set as a straight side; the fan 702 is fixedly disposed inside the inclined side of the acquisition frame 701; the air collecting hood 703 is fixedly disposed outside the inclined side of the acquisition frame 701, and the air collecting hood 703 is set as a conical shape, and the air collecting hood 703 is located outside the fan 702; the rectifying grille 704 is fixedly disposed inside the air collecting hood 703; the line array camera 705 is fixedly disposed inside the straight side of the acquisition frame 701, and the line array camera 705 and the fan 702 are both arranged in a straight line; the acquisition mechanism 7 further includes: a protection frame 706, a protection glass 707, a reciprocating lead screw 708, a power seat 709, a connecting block 7010, a cleaning frame 7011, and a scraping strip 7012; the protection frame 706 is fixedly disposed outside the acquisition frame 701, and the protection frame 706 is located outside the line array camera 705; the protection glass 707 is fixedly disposed inside the protection frame 706, and the protection glass 707 is set as high-purity optical glass; the reciprocating lead screw 708 is rotatably disposed outside the protection frame 706, and the reciprocating lead screw 708 is fixedly disposed at the shaft end of the motor device, and the motor device is fixedly disposed outside the protection frame 706; the power seat 709 is movably disposed outside the reciprocating lead screw 708; the connecting block 7010 is disposed inside the power seat 709, and the connecting block 7010 is movably disposed inside the spiral groove of the reciprocating lead screw 708; the cleaning frame 7011 is fixedly disposed outside the power seat 709, and the cleaning frame 7011 is slidably disposed outside the protection frame 706 through a dovetail groove; the scraping strip 7012 is fixedly disposed inside the cleaning frame 7011, and the outside of the scraping strip 7012 is attached to the outside of the protection glass 707; the adjusting assembly 6 includes: an adjusting shaft 601, an adjusting frame 602, a worm gear 603, a bearing frame 604, and a worm 605; the adjusting shaft 601 is rotatably disposed inside both sides of the installation cross frame 506; the adjusting frame 602 is fixedly disposed outside the adjusting shaft 601, and the adjusting frame 602 is fixedly connected to the acquisition frame 701; the worm gear 603 is fixedly disposed at the top of the adjusting shaft 601; the bearing frame 604 is fixedly disposed outside the installation cross frame 506; the worm 605 is rotatably disposed inside the bearing frame 604, and the worm 605 meshes with the worm gear 603; the worm 605 is fixedly disposed at the shaft end of the motor device, and the motor device is fixedly disposed outside the bearing frame 604; its specific function is: through the ingenious combination of the fan 702, the air collecting hood 703, and the rectifying grille 704 in the acquisition mechanism 7, a directional and strong air flow can be formed; when collecting images of the nano-deposited coating, the adjusting assembly 6 can be used to adjust the direction of the air flow;Furthermore, the residual liquid remaining on the surface of the coating can be thoroughly removed quickly and efficiently by using this air flow, avoiding the change of the local environment on the coating surface caused by the residual liquid, and eliminating abnormal optical phenomena such as light scattering and refraction caused by the residual liquid, thereby ensuring that the images collected by the linear array camera 705 are clear, complete, and distortion-free, and greatly improving the accuracy of image collection.
[0036] Embodiment 2: Please refer to Figure 2 、 Figure 5 and Figure 6 as shown in: On the basis of Embodiment 1, the driving assembly 3 further includes: a box cover 302, a driving lead screw 303, a driving motor 304, a driving seat 305, a guiding cross bar 306, a guiding seat 307, a control module 308, a mounting seat 309, an infrared ranging sensor 3010 and a ranging plate 3011; the box cover 302 is installed on the top of the closed box 301; the driving lead screw 303 is rotatably arranged inside the closed box 301; the driving motor 304 is fixedly arranged outside the closed box 301, and the motor shaft of the driving motor 304 is fixedly connected to the driving lead screw 303; the driving seat 305 is arranged outside the driving lead screw 303 through a threaded connection; the guiding cross bar 306 is fixedly arranged inside the closed box 301; the guiding seat 307 is slidably arranged outside the guiding cross bar 306; the control module 308 is fixedly arranged outside the closed box 301, and an electrical connection is provided between the control module 308 and the driving motor 304; the mounting seat 309 is fixedly arranged on the top of the driving seat 305; the infrared ranging sensors 3010 are fixedly arranged on both sides of the mounting seat 309, and there are two groups of infrared ranging sensors 3010 arranged symmetrically, and an electrical connection is provided between the infrared ranging sensors 3010 and the control module 308; the ranging plates 3011 are fixedly arranged on both sides inside the closed box 301, and the ranging plates 3011 and the infrared ranging sensors 3010 are located on the same axis, and there are two groups of ranging plates 3011 arranged symmetrically; the auxiliary mechanism 4 includes: an auxiliary cross plate 401, an auxiliary pipe head 402, a sliding cross pipe 403 and a connecting hose 404; the auxiliary cross plate 401 is fixedly arranged between the driving seat 305 and the guiding seat 307; the auxiliary pipe head 402 is fixedly arranged outside the auxiliary cross plate 401; one end of the sliding cross pipe 403 is fixedly arranged at the top of the auxiliary pipe head 402, and the sliding cross pipe 403 is slidably arranged inside the closed box 301, and the other end of the sliding cross pipe 403 is connected to the pump body through a hose; the connecting hose 404 is fixedly arranged at the bottom end of the auxiliary pipe head 402; its specific function is: by providing the infrared ranging sensors 3010 and the ranging plates 3011, when the infrared ranging sensors 3010 accurately detect the distance signal from the ranging plates 3011, this signal will be quickly fed back to the control module 308; after receiving the signal, the control module 308 can quickly and accurately control the driving motor 304 to reverse, thereby driving the entire auxiliary cross plate 401 to move stably and orderly in the closed box 301 in a reciprocating manner.
[0037] Embodiment 3: Please refer to Figure 7 and Figure 8 as shown in the figure: On the basis of Embodiment 1 and Embodiment 2, the detection structure 5 includes: a fixed seat 501, a double-headed screw 502, an adjustment seat 503, an adjustment plate 504, a connection seat 505, an installation cross frame 506, a spray pipe 507, a spray head 508 and a connection pipe head 509; the fixed seat 501 is fixedly arranged at the bottom of the auxiliary cross plate 401; the double-headed screw 502 is rotatably arranged inside the fixed seat 501, and the double-headed screw 502 is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed seat 501; the adjustment seat 503 is arranged outside the double-headed screw 502 through a threaded connection; the adjustment plate 504 is rotatably arranged at the bottom of the adjustment seat 503; the connection seat 505 is rotatably arranged at the end of the adjustment plate 504, and two groups of the connection seat 505, the adjustment plate 504 and the adjustment seat 503 are symmetrically arranged; the installation cross frame 506 is fixedly arranged between the two connection seats 505; the spray pipe 507 is fixedly arranged inside the bottom of the installation cross frame 506; the spray head 508 is fixedly arranged at the bottom of the spray pipe 507, and the spray heads 508 are arranged in a straight line; the connection pipe head 509 is fixedly arranged inside one side of the spray pipe 507, and the connection pipe head 509 is fixedly connected with the connection hose 404; its specific function is: through the design of the double-headed screw 502, the adjustment seat 503, the adjustment plate 504, the connection seat 505 and the installation cross frame 506, the height positions of the spray pipe 507 and the spray heads 508 can be flexibly adjusted according to different detection requirements, which is beneficial to simulating different hydraulic impacts.
[0038] Specific usage method and function of this embodiment: In the present invention, when in use, the color steel coil sample 2 is placed on the top of the placement frame 106 through the placement groove 101; then the cylinder 103 cooperates with the guide rod 104 and the drive plate 105 to drive the placement frame 106 to move upward, so that the placement frame 106 and the support frame 1 clamp and fix the color steel coil sample 2, making the color steel coil sample 2 flat and fixed; then the pump body pumps the corrosive liquid into the sliding cross tube 403; the corrosive liquid enters the spraying tube 507 through the sliding cross tube 403, the auxiliary tube head 402 and the connecting hose 404 and the connecting tube head 509, and is sprayed onto the color steel coil sample 2 through the nozzle 508, so that the corrosive liquid adheres to the nano-deposited coating of the color steel coil sample 2; start the drive motor 304, the drive motor 304 drives the drive lead screw 303 to rotate, and the drive lead screw 303 drives the auxiliary cross plate 401 to move horizontally through the drive seat 305, the guide cross bar 306 and the guide seat 307; when the infrared distance sensor 3010 accurately detects the distance signal from the ranging plate 3011, this signal will be quickly fed back to the control module 308; after receiving the signal, the control module 308 can quickly and accurately control the drive motor 304 to reverse; so that the drive lead screw 303 drives the drive seat 305 to move in the reverse direction, and then the auxiliary cross plate 401 can reciprocate in the closed box 301, so that the nozzle 508 reciprocates above the color steel coil sample 2, and then it can ensure that the liquid evenly covers the surface of the nano-deposited coating of the color steel coil sample 2; when it is necessary to collect images of the corrosion situation on the surface of the nano-deposited coating of the color steel coil sample 2; stop the nozzle 508 from spraying the corrosive liquid; then start the motor device to drive the worm 605 to rotate, the worm 605 drives the adjustment shaft 601 to rotate through the worm gear 603, so that the adjustment frame 602 drives the collection frame 701 to rotate to a specified angle; start the fan 702, and the fan 702 blows a directional and strong air flow towards the color steel coil sample 2 by using the rectifying grille 704 and the air collecting hood 703; it can use this air flow to quickly and efficiently remove the residual liquid remaining on the coating surface, avoid the change of the local environment of the coating surface caused by the residual liquid, and eliminate abnormal optical phenomena such as light scattering and refraction caused by the residual liquid, so as to ensure that the images collected by the linear array camera 705 are clear, complete and distortion-free, greatly improving the accuracy of image collection; the linear array camera 705 collects images of the corrosion situation of the nano-deposited coating, and through processing and analyzing the collected images, the corrosion resistance data of the nano-deposited coating can be calculated; at the same time, by using the mutual cooperation of the drive lead screw 303, the drive seat 305, the guide seat 307 and the guide cross bar 306, the collection mechanism 7 can be horizontally moved in the closed box 301; and then it can comprehensively collect images of the surface of the nano-deposited coating; start the motor device to drive the reciprocating lead screw 708 to rotate, and the reciprocating lead screw 708 can drive the cleaning frame 7011 to reciprocate on the protective frame 706 through the power seat 709 and the connecting block 7010, so that the scraping strip 7012 can remove the liquid on the protective glass 707;Moreover, the protective glass 707 is made of high-purity optical glass, which, while ensuring the protective effect, will not significantly affect the transmission of light, thus ensuring the quality of image acquisition. The motor device is started to drive the double-headed screw 502 to rotate. The double-headed screw 502 drives the mounting cross-frame 506 to move up and down through the symmetric adjustment seat 503, the adjustment plate 504 and the connecting seat 505, so that the height positions of the spraying pipe 507 and the nozzle 508 can be flexibly adjusted according to different detection requirements, which is conducive to simulating different hydraulic impacts.
Claims
1. A corrosion-resistant detection device for a nano-deposited coating on a color steel coil, characterized in that, Comprising: A support frame (1); a driving component (3) is fixedly arranged at the top of the support frame (1), and a color steel coil template (2) is arranged inside the support frame (1); the driving component (3) includes: a closed box (301); the closed box (301) is fixedly arranged at the top of the support frame (1); an auxiliary mechanism (4) is movably arranged inside the closed box (301), and a detection structure (5) is fixedly arranged at the bottom of the auxiliary mechanism (4); an adjustment component (6) is arranged outside the detection structure (5), and a collection mechanism (7) is fixedly arranged outside the adjustment component (6). The collection mechanism (7) includes: a collection frame (701), a fan (702), an air collecting hood (703), a rectifying grid (704) and a line array camera (705); the collection frame (701) is arranged inside the closed box (301), one side of the collection frame (701) is set as an inclined side, and the other side of the collection frame (701) is set as a straight side; the fan (702) is fixedly arranged inside the inclined side of the collection frame (701); the air collecting hood (703) is fixedly arranged outside the inclined side of the collection frame (701), and the air collecting hood (703) is set as a cone and is located outside the fan (702); the rectifying grid (704) is fixedly arranged inside the air collecting hood (703); the line array camera (705) is fixedly arranged inside the straight side of the collection frame (701), and both the line array camera (705) and the fan (702) are arranged in a straight line.
2. The corrosion resistance detection device for the nano-deposited coating of the color steel coil according to claim 1, characterized in that: A placement groove (101) is formed on one side of the support frame (1), and a fixing frame (102) is fixedly arranged inside the support frame (1); a cylinder (103) is fixedly arranged inside the fixing frame (102), and a guide rod (104) is slidably arranged inside the fixing frame (102); a driving plate (105) is fixedly arranged between the top end of the guide rod (104) and the telescopic end of the cylinder (103), and a placement frame (106) is fixedly arranged outside the driving plate (105), and the color steel coil template (2) is clamped between the placement frame (106) and the support frame (1).
3. The corrosion resistance detection device for the nano-deposited coating of the color steel coil according to claim 1, characterized in that: The driving component (3) further includes: a box cover (302), a driving lead screw (303), a driving motor (304), a driving seat (305), a guiding cross bar (306) and a guiding seat (307); the box cover (302) is installed on the top of the closed box (301); the driving lead screw (303) is rotatably arranged inside the closed box (301); the driving motor (304) is fixedly arranged outside the closed box (301), and the motor shaft of the driving motor (304) is fixedly connected with the driving lead screw (303); the driving seat (305) is threadedly connected to the outside of the driving lead screw (303); the guiding cross bar (306) is fixedly arranged inside the closed box (301); the guiding seat (307) is slidably arranged outside the guiding cross bar (306).
4. A corrosion resistance detection device for a color steel coil nano-deposited coating according to claim 3, characterized in that: The driving component (3) further includes: a control module (308), a mounting base (309), an infrared distance sensor (3010) and a ranging board (3011); the control module (308) is fixedly arranged outside the closed box (301), and an electrical connection is provided between the control module (308) and the driving motor (304); the mounting base (309) is fixedly arranged on the top of the driving seat (305); the infrared distance sensors (3010) are fixedly arranged on both sides of the mounting base (309), and there are two groups of infrared distance sensors (3010) arranged symmetrically, and an electrical connection is provided between the infrared distance sensors (3010) and the control module (308); the ranging boards (3011) are fixedly arranged on both sides inside the closed box (301), and the ranging boards (3011) and the infrared distance sensors (3010) are located on the same axis, and there are two groups of ranging boards (3011) arranged symmetrically.
5. An anti-corrosion detection device for a nano-deposited coating on a color steel coil according to claim 3, characterized in that: The auxiliary mechanism (4) includes: an auxiliary cross plate (401), an auxiliary pipe head (402), a sliding cross pipe (403) and a connecting hose (404); the auxiliary cross plate (401) is fixedly arranged between the driving seat (305) and the guiding seat (307); the auxiliary pipe head (402) is fixedly arranged outside the auxiliary cross plate (401); one end of the sliding cross pipe (403) is fixedly arranged at the top end of the auxiliary pipe head (402), and the sliding cross pipe (403) is slidably arranged inside the closed box (301), and the other end of the sliding cross pipe (403) is connected to the pump body through a hose; the connecting hose (404) is fixedly arranged at the bottom end of the auxiliary pipe head (402).
6. The corrosion resistance detection device for the nano-deposited coating of the color steel coil according to claim 5, wherein: The detection structure (5) includes: a fixed seat (501), a double-headed screw (502), an adjusting seat (503), an adjusting plate (504), a connecting seat (505) and a mounting cross frame (506); the fixed seat (501) is fixedly arranged at the bottom of the auxiliary cross plate (401); the double-headed screw (502) is rotatably arranged inside the fixed seat (501), and the double-headed screw (502) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the fixed seat (501); the adjusting seat (503) is arranged outside the double-headed screw (502) through a threaded connection; the adjusting plate (504) is rotatably arranged at the bottom of the adjusting seat (503); the connecting seat (505) is rotatably arranged at the end of the adjusting plate (504), and there are two groups of connecting seats (505) arranged symmetrically with respect to both the adjusting plate (504) and the adjusting seat (503); the mounting cross frame (506) is fixedly arranged between the two groups of connecting seats (505).
7. The corrosion resistance detection device for the nano-deposited coating of the color steel coil according to claim 6, wherein: The detection structure (5) further includes: a spraying pipe (507), a nozzle (508) and a connecting pipe head (509); the spraying pipe (507) is fixedly arranged inside the bottom of the mounting cross frame (506); the nozzles (508) are fixedly arranged at the bottom of the spraying pipe (507), and the nozzles (508) are arranged in a straight line; the connecting pipe head (509) is fixedly arranged inside one side of the spraying pipe (507), and the connecting pipe head (509) is fixedly connected to the connecting hose (404).
8. An anti-corrosion detection device for a color steel coil nano-deposited coating according to claim 6, characterized in that: The adjusting assembly (6) includes: an adjusting shaft (601), an adjusting frame (602), a worm gear (603), a load-bearing frame (604) and a worm (605); the adjusting shaft (601) is rotatably arranged inside both sides of the mounting cross-frame (506); the adjusting frame (602) is fixedly arranged on the outer side of the adjusting shaft (601), and the adjusting frame (602) is fixedly connected to the acquisition frame (701); the worm gear (603) is fixedly arranged at the top end of the adjusting shaft (601); the load-bearing frame (604) is fixedly arranged on the outer side of the mounting cross-frame (506); the worm (605) is rotatably arranged inside the load-bearing frame (604), and the worm (605) meshes with the worm gear (603); the worm (605) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outer side of the load-bearing frame (604).
9. The corrosion resistance detection device for the nano-deposited coating of the color steel coil according to claim 1, characterized in that: The acquisition mechanism (7) further includes: a protective frame (706), a protective glass (707), a reciprocating lead screw (708), a power seat (709) and a connecting block (7010); the protective frame (706) is fixedly arranged on the outer side of the acquisition frame (701), and the protective frame (706) is located on the outer side of the line array camera (705); the protective glass (707) is fixedly arranged inside the protective frame (706), and the protective glass (707) is made of high-purity optical glass; the reciprocating lead screw (708) is rotatably arranged on the outer side of the protective frame (706), and the reciprocating lead screw (708) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outer side of the protective frame (706); the power seat (709) is movably arranged on the outer side of the reciprocating lead screw (708); the connecting block (7010) is arranged inside the power seat (709), and the connecting block (7010) is movably arranged inside the spiral groove of the reciprocating lead screw (708).
10. A corrosion resistance detection device for a nano-deposited coating on a color steel coil according to claim 9, characterized in that: The acquisition mechanism (7) further includes: a cleaning frame (7011) and a scraping strip (7012); the cleaning frame (7011) is fixedly arranged on the outer side of the power seat (709), and the cleaning frame (7011) is slidably arranged on the outer side of the protective frame (706) through a dovetail groove; the scraping strip (7012) is fixedly arranged on the inner side of the cleaning frame (7011), and the outer side of the scraping strip (7012) is in contact with the outer side of the protective glass (707).
Citation Information
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