Test tool for LED lamp production

By designing LED lamp testing tooling including clamping components, the problem of easy damage to the LED lamp pins in the prior art during the fixing process is solved, effectively fixing the LED lamp pins and simplifying the test process, and improving working efficiency.

CN222913834UActive Publication Date: 2025-05-27SHENZHEN SINOER PHOTOELECTRIC CO LTD
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Patent Information

Application Number
CN202421655638.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-27
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing LED lamp production test tooling can easily cause the short pins of the LED lamp to be exposed during the fixing process, which may cause the pins to bend or damage, thereby affecting the function of the LED lamp.

Method used

A test tool including a clamping assembly is designed. The clamping assembly consists of a fixing plate, a clamping plate, a reverse clamping plate, a push-pull rod and a transmission mechanism, which can fix and clamp the two pins of the LED lamp separately to avoid pin damage.

Benefits of technology

Through the design of the clamping assembly, the pins of the LED lamp can be effectively fixed, prevent damage, and simplify the testing process, save manpower and improve work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a testing tool for LED lamp production, and relates to the technical field of LED lamp production testing, the testing tool comprises a housing, a clamping assembly is arranged in the housing, the clamping assembly comprises three fixing plates connected with the inner wall of the housing, a clamping plate and a reverse clamping plate are arranged among the three fixing plates, and the clamping plate and the reverse clamping plate are connected with the housing. A push-pull rod and a transmission push-pull rod are rotationally connected to one sides of the two clamping plates; according to the utility model, the pins of the LED lamp are clamped and fixed in the fixing plate through the clamping assemblies, and the upper and lower groups of clamping assemblies are matched with the long and short pins of the LED lamp, so that the positive pole and the negative pole of the LED lamp do not need to be distinguished when the LED lamp is put in, and the two pins of the LED lamp can be respectively fixed; the LED lamp is not prone to falling out and rotating when toppling and shaking in the carrying process, the lifting column for supporting the LED lamp is made of polyethylene and has elasticity, the lifting column makes contact with the LED lamp pin in the clamping process, and therefore the pin cannot be damaged in the clamping process.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED lamp production and testing, and specifically relates to a testing tool for LED lamp production. Background Art

[0002] The testing tool for LED lamp production is mainly used to conduct various tests on LED lamps to ensure that their performance and quality meet the expected standards. The testing tool for LED lamp production is an indispensable part of the LED lamp production process, which helps to ensure the quality and performance of the products and improve the production efficiency.

[0003] In the existing technology, the testing tool for LED lamp production usually has the following problems: Since the LED lamp has two pins of different lengths, when it is placed and fixed in the existing tooling, the fixing grooves are usually of the same depth. The long pin of the LED lamp is too long, which may expose the short pin outside. The fixing groove only fixes the long pin, and the pins may be bent or damaged by external forces, which will cause the function of the LED lamp to be impaired or completely fail. Content of the Utility Model

[0004] The purpose of the utility model is to provide a testing tool for LED lamp production to solve the problems put forward in the above background art.

[0005] To solve the above technical problems, a testing tool for LED lamp production provided by the utility model includes a housing. A clamping assembly is arranged inside the housing. The clamping assembly includes three fixing plates connected to the inner wall of the housing. A clamping plate and a reverse clamping plate are arranged between the three fixing plates. One side of the two clamping plates is rotatably connected with a push rod and a transmission push rod, and one side of the two reverse clamping plates is rotatably connected with a transmission joint and an auxiliary push rod.

[0006] Further, on the sides of the transmission push rod and the transmission joint facing each other, there are respectively arranged incomplete gear structures that are mutually adapted and have matching shapes. Two slots for the arc movement of the push rod are opened on one side of the housing.

[0007] Further, one end of each of the two push rods is provided with an anti-slip ball head, and anti-slip particles are integrally formed on the outer surface of the anti-slip ball head.

[0008] Further, a plurality of semi-circular slots with opposite openings are respectively opened inside the clamping plate and the reverse clamping plate, and a plurality of circular holes are respectively opened inside the three fixing plates.

[0009] Further, a power supply is connected to one side of the housing. A negative diode and a positive diode are connected to one side of the power supply. One end of the negative diode and the positive diode is connected to the clamping plate, and a battery cover plate is arranged on one side of the power supply.

[0010] Further, a lifting assembly is provided on the inner bottom wall of the housing. The lifting assembly includes a lifting motor and a telescopic rod connected to the inner bottom wall of the housing, as well as a rising button and a descending button installed on one side of the housing. The top of the lifting motor and the telescopic rod is connected to a lifting plate, and a lifting column is integrally formed on the top of the lifting plate.

[0011] Further, both the rising button and the descending button are electrically connected to the lifting motor, and the lifting column is made of polyethylene.

[0012] Further, an LED lamp is provided at the top of the lifting column, and an insulating tube is installed on the outer wall of the LED lamp.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. The pins of the LED lamp are clamped and fixed in the fixing plate by the clamping assembly. Since there are two sets of clamping assemblies, upper and lower, and they are matched with the long and short legs of the LED lamp, it is not necessary to distinguish the positive and negative poles of the LED lamp when placing the LED lamp. The two pins of the LED lamp can be fixed respectively. When the LED lamp is tilted and jolted during handling, the LED lamp is not likely to fall out or rotate. Because the lifting column supporting the LED lamp is made of polyethylene and has elasticity, and it contacts the pins of the LED lamp during the clamping process, the pins will not be damaged during the clamping process.

[0015] 2. By pressing the rising button to control the lifting motor to operate, the lifting column rises to push out the LED lamp, saving the time of taking out the LED lamps one by one after the test, saving manpower, avoiding waste of manpower, and increasing work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of a test tooling for LED lamp production according to the present utility model;

[0017] Figure 2 is a schematic diagram of the internal structure of a test tooling for LED lamp production according to the present utility model;

[0018] Figure 3 is a schematic diagram of the clamping plate structure of a test tooling for LED lamp production according to the present utility model;

[0019] Figure 4 is a schematic diagram of the clamping assembly structure of a test tooling for LED lamp production according to the present utility model;

[0020] Figure 5 is Figure 4 an enlarged view of the structure at A in

[0021] Figure 6Schematic diagram of the lifting component structure in a test tooling for LED lamp production of the present utility model;

[0022] Figure 7 Schematic diagram of the LED lamp structure in a test tooling for LED lamp production of the present utility model.

[0023] In the figure:

[0024] 1. Outer shell;

[0025] 2. Clamping component; 201. Fixed plate; 202. Clamping plate; 203. Reverse clamping plate; 204. Push-pull rod; 205. Transmission push-pull rod; 206. Transmission joint; 207. Auxiliary push-pull rod;

[0026] 3. Lifting component; 301. Lifting plate; 302. Lifting column; 303. Lifting motor; 304. Telescopic rod;

[0027] 305. Up button; 306. Down button;

[0028] 4. Power supply; 5. Battery cover plate; 6. Negative diode; 7. Positive diode; 8. Anti-slip ball head; 9. LED lamp; 10. Insulating tube. Specific implementation mode

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Embodiment 1

[0031] Provided by Figures 1-7 The present utility model provides a test tooling for LED lamp production.

[0032] Specifically, provided by Figures 1-5 It includes an outer shell 1. A clamping component 2 is arranged inside the outer shell 1. The clamping component 2 includes three fixed plates 201 connected to the inner wall of the outer shell 1. A clamping plate 202 and a reverse clamping plate 203 are arranged between the three fixed plates 201. One side of the two clamping plates 202 is rotatably connected with a push-pull rod 204 and a transmission push-pull rod 205. One side of the two reverse clamping plates 203 is rotatably connected with a transmission joint 206 and an auxiliary push-pull rod 207;

[0033] On both sides of the transmission push-pull rod 205 opposite to the transmission joint 206, there are incomplete gear structures that are mutually adapted and have matching shapes. On one side of the housing 1, there are two card slots for the arc movement of the push-pull rod 204.

[0034] At one end of each of the two push-pull rods 204, there is an anti-slip ball head 8, and anti-slip particles are integrally formed on the outer surface of the anti-slip ball head 8.

[0035] Inside the clamping plate 202 and the reverse clamping plate 203, there are multiple semi-circular card slots with opposite openings. Inside each of the three fixing plates 201, there are multiple circular holes.

[0036] On one side of the housing 1, there is a power supply 4 connected. On one side of the power supply 4, there is a negative diode 6 and a positive diode 7 connected. One end of the negative diode 6 and the positive diode 7 is connected to the clamping plate 202, and on one side of the power supply 4, there is a battery cover plate 5.

[0037] Put the LED lamp 9 into the circular holes in the fixing plate 201. The fixing plate 201 is made of polyethylene, has the function of insulation and certain elasticity, prevents the positive and negative poles from being connected during the test process, resulting in a short circuit, and at the same time plays a certain supporting role for the reverse clamping plate 203, and does not affect the movement of the clamping plate 202 and the reverse clamping plate 203. The three fixing plates 201 form two installation cavities. By pushing the push-pull rod 204, the clamping plate 202 moves horizontally in the installation cavity. While the clamping plate 202 moves, it drives the transmission push-pull rod 205 and the transmission joint 206 to engage and drive, so that the transmission joint 206 pushes the reverse clamping plate 203 to move horizontally. The auxiliary push-pull rod 207 can assist the transmission joint 206 to push the reverse clamping plate 203. The moving direction of the clamping plate 202 is opposite to that of the reverse clamping plate 203. There will be height changes during the movement, but it does not affect the overall use effect of the device. Push the push-pull rod 204, and the clamping plate 202 and the reverse clamping plate 203 move horizontally in opposite directions, clamping the two pins of the LED lamp 9 to fix the LED lamp 9, so that the LED lamp 9 is not easy to fall during the handling process.

[0038] Through the incomplete gear structure on the opposite side of the transmission push-pull rod 205 and the transmission joint 206, when the staff pushes the push-pull rod 204 to drive the transmission push-pull rod 205, the force can be meshed and transmitted to the transmission joint 206 to make it operate. The card slots opened on the housing 1 can ensure that the push-pull rod 204 moves along a predetermined path, thereby improving the stability and accuracy of the mechanical system.

[0039] Through the anti-slip ball head 8 provided with anti-slip particles, the friction between the hand and the anti-slip ball head 8 is increased during the use by the staff, making it more stable when holding and not easy to slip.

[0040] Through the semi-circular card slots opened in the clamping plate 202 and the reverse clamping plate 203, the function of fixing the 9 pins of the LED9 is realized, and the circular hole of the fixing plate 201 limits the movement range of the LED9;

[0041] The power is transmitted to the two clamping plates 202 through the negative diode 6 and the positive diode 7. The staff fixes the LED lamp 9 and turns on the power supply 4. The power makes the LED lamp 9 light up through the clamping plate 202 that holds the pins of the LED lamp 9, which plays a role in testing the quality of the LED lamp 9. Since there are two sets of clamping components up and down and they match the long and short pins of the LED lamp 9, there is no need to distinguish the positive and negative poles of the LED lamp 9 when putting it in, saving manpower during the testing process. Opening the battery cover 5 allows the battery to be replaced at any time for convenient use.

[0042] Embodiment 2

[0043] On the basis of Embodiment 1, further, as a specific implementation manner of the present invention, the present invention provides a test tool for LED lamp production.

[0044] Specifically, Figures 5-7 It is given that a lifting component 3 is arranged on the inner bottom wall of the housing 1. The lifting component 3 includes a lifting motor 303 and a telescopic rod 304 connected to the inner bottom wall of the housing 1, and a rising button 305 and a descending button 306 installed on one side of the housing 1. The top of the lifting motor 303 and the telescopic rod 304 is connected to a lifting plate 301, and a lifting column 302 is integrally formed on the top of the lifting plate 301;

[0045] Both the rising button 305 and the descending button 306 are electrically connected to the lifting motor 303, and the material of the lifting column 302 is polyethylene;

[0046] The top of the lifting column 302 is provided with an LED lamp 9, and an insulating tube 10 is installed on the outer wall of the LED lamp 9;

[0047] The rising and falling of the lifting plate 301 are controlled by the rising button 305 and the descending button 306 electrically connected to the lifting motor 303. The top of the lifting column 302 matches the bottom of the LED lamp 9 to support the LED lamp 9. The material of the lifting column 302 is polyethylene and it is not conductive, preventing the positive and negative poles from being connected during the testing process and causing a short circuit. After the LED lamp 9 is tested, press the rising button 305 to push the LED lamp 9 out of the circular hole. When collecting, there is no need to take them out one by one, saving manpower and avoiding waste of manpower. The telescopic rod 304 supports the lifting plate 301 during the lifting and lowering process of the lifting plate 301, enhancing the overall stability of the lifting system. The telescopic rod 304 usually has a high industrial protection level and a long service life, and can withstand frequent lifting operations, reducing the frequency of maintenance and replacement;

[0048] The insulating tube 10 on the outer wall of the LED lamp 9 prevents the positive and negative poles from being connected during the test, resulting in a short circuit.

[0049] Working principle:

[0050] Place the LED lamp 9 into the circular hole in the fixing plate 201. The fixing plate 201 is made of polyethylene, which has the function of insulation and certain elasticity. It prevents the positive and negative poles from being connected during the test, resulting in a short circuit, and plays a certain supporting role for the reverse clamping plate 203. It does not affect the movement of the clamping plate 202 and the reverse clamping plate 203. The three fixing plates 201 form two installation cavities. By pushing the push rod 204, the clamping plate 202 moves horizontally in the installation cavity. When the clamping plate 202 moves, it drives the transmission push rod 205 to engage and drive with the transmission joint 206, so that the transmission joint 206 pushes the reverse clamping plate 203 to move horizontally. The auxiliary push rod 207 can assist the transmission joint 206 to push the reverse clamping plate 203. The moving direction of the clamping plate 202 is opposite to that of the reverse clamping plate 203. There will be height changes during the movement, but it does not affect the overall use effect of the device. Push the push rod 204 to move the clamping plate 202 and the reverse clamping plate 203 horizontally in opposite directions to clamp the two pins of the LED lamp 9, playing a role in fixing the LED lamp 9, so that the LED lamp 9 is not easy to fall during handling; through the incomplete gear structure on the opposite side of the transmission push rod 205 and the transmission joint 206, when the staff pushes the push rod 204 to drive the transmission push rod 205, the force can be engaged and transmitted to the transmission joint 206 to make it operate. The card slot opened on the outer shell 1 can ensure that the push rod 204 moves along a predetermined path, thereby improving the stability and accuracy of the mechanical system; through the anti-slip ball head 8 provided with anti-slip particles, the friction between the hand and the anti-slip ball head 8 is increased during the use by the staff, making it more stable when holding and not easy to slip; through the semi-circular card slots opened on the clamping plate 202 and the reverse clamping plate 203, the function of fixing the pins of the LED 9 is realized, and the circular hole of the fixing plate 201 limits the movement range of the LED 9; the power is transmitted to the two clamping plates 202 through the negative diode 6 and the positive diode 7. The staff fixes the LED lamp 9 and turns on the power supply 4. The power makes the LED lamp 9 light up through the clamping plate 202 that holds the pins of the LED lamp 9, playing a role in testing the quality of the LED lamp 9. Because there are two sets of clamping components up and down and they match the long and short pins of the LED lamp 9, there is no need to distinguish the positive and negative poles of the LED lamp 9 when putting it in, saving manpower during the test. Opening the battery cover 5 can replace the battery at any time for convenient use.

[0051] The up and down movement of the lifting plate 301 is controlled by an up button 305 and a down button 306 that are teleconnected to the lifting motor 303. The top of the lifting column 302 matches the bottom of the LED lamp 9 to support the LED lamp 9. The material of the lifting column 302 is polyethylene, which is non-conductive, preventing the positive and negative poles from being connected during the test and causing a short circuit. Since the lifting column supporting the LED lamp is made of polyethylene and has elasticity, it contacts the LED lamp pins during the clamping process, so the pins will not be damaged during the clamping process. After the test of the LED lamp 9 is completed, press the up button 305 to push the LED lamp 9 out of the circular hole. When collecting, it is not necessary to take them out one by one, saving manpower and avoiding waste of manpower. The telescopic rod 304 supports the lifting plate 301 during the up and down movement of the lifting plate 301, enhancing the overall stability of the lifting system. The telescopic rod 304 usually has a high industrial protection level and a long service life, and can withstand frequent up and down operations, reducing the frequency of maintenance and replacement; a short circuit caused by the connection of the positive and negative poles during the test is prevented by the insulating tube 10 on the outer wall of the LED lamp 9.

Claims

1. A test tool for LED lamp production, comprising a housing (1), characterized in that: A clamping assembly (2) is arranged inside the shell (1), and the clamping assembly (2) comprises three fixed plates (201) connected to the inner wall of the shell (1), and clamping plates (202) and reverse clamping plates (203) are arranged between the three fixed plates (201), and one side of two of the clamping plates (202) is rotatably connected to a push-pull rod (204) and a transmission push-pull rod (205), and one side of two of the reverse clamping plates (203) is rotatably connected to a transmission joint (206) and an auxiliary push-pull rod (207).

2. A test tool for LED lamp production as claimed in claim 1, characterized in that: The transmission push-pull rod (205) and the transmission joint (206) are both provided with incomplete gear structures that are adapted to each other and have matching shapes on one side, and one side of the housing (1) is provided with two slots for the push-pull rod (204) to move in an arc shape.

3. A test tool for LED lamp production as claimed in claim 2, characterized in that: One end of each of the two push-pull rods (204) is provided with an anti-skid ball head (8), and the outer surface of the anti-skid ball head (8) is integrally formed with anti-skid particles.

4. A test tool for LED lamp production as claimed in claim 3, characterized in that: The clamping plate (202) and the reverse clamping plate (203) are each provided with a plurality of semicircular slots with openings facing each other, and the three fixing plates (201) are each provided with a plurality of circular holes.

5. A test tool for LED lamp production as claimed in claim 4, characterized in that: One side of the housing (1) is connected to a power source (4), one side of the power source (4) is connected to a negative electrode tube (6) and a positive electrode tube (7), one end of the negative electrode tube (6) and the positive electrode tube (7) are connected to a clamping plate (202), and one side of the power source (4) is provided with a battery cover plate (5).

6. A test tool for LED lamp production as claimed in claim 5, characterized in that: The inner bottom wall of the housing (1) is provided with a lifting assembly (3), the lifting assembly (3) comprising a lifting motor (303) and a telescopic rod (304) connected to the inner bottom wall of the housing (1), and an ascending button (305) and a descending button (306) installed on one side of the housing (1), the tops of the lifting motor (303) and the telescopic rod (304) are connected to a lifting plate (301), and the top of the lifting plate (301) is integrally formed with a lifting column (302).

7. A test tool for LED lamp production as claimed in claim 6, characterized in that: The ascending button (305) and the descending button (306) are both electrically connected to the elevating motor (303), and the material of the elevating column (302) is polyethylene.

8. The LED lamp production test tool as claimed in claim 7, characterized in that: An LED lamp (9) is arranged on the top of the lifting column (302), and an insulating tube (10) is installed on the outer wall of the LED lamp (9).