Photovoltaic adjustable support without welding part structure

By designing a photovoltaic adjustable bracket with a weldless structure, using the combined design of bolts and fixed blocks, the material problems and structural stability problems caused by welding are solved, and the flexible adjustment of the angle of the photovoltaic panel and the improvement of solar energy collection efficiency are achieved.

CN222915946UActive Publication Date: 2025-05-27TIANJIN ZHENJIANG XINNENG TECH CO LTD
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Patent Information

Application Number
CN202421888145.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-27
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing photovoltaic adjustable brackets may cause local hardening or softening of the material during welding. The welded parts may experience fatigue cracks under long-term circulating loads, and the welding quality is unstable, complex and expensive to maintain, and bulky affect transportation and installation.

Method used

A photovoltaic adjustable bracket with no welded parts structure is designed. The structural design of the second bolt and the third fixing block allows the user to adjust the angle of the photovoltaic panel, the first nut fixes the position of the second bolt, the fixed columns in the third fixing block provide uniform support, the rotating connection of the fourth fixing block achieves fine adjustment, the conflicting design between the second nut and the first fixing block increases stability, and the symmetrical design of the fixed block balances the weight of the photovoltaic panel.

Benefits of technology

It realizes flexible adjustment of photovoltaic panel angle, improves solar energy collection efficiency, enhances the stability and balance of the bracket system, and reduces structural deformation and maintenance complexity.

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    Figure CN222915946U_ABST
Patent Text Reader

Abstract

The utility model discloses a photovoltaic adjustable support without a weldment structure, comprising a bottom plate, the top end of the bottom plate is fixedly connected with a second fixing block, the left and right sides of the second fixing block are both provided with second bolts in a penetrating manner, the outer ring of each second bolt is in threaded connection with a first nut, and the first nut is in threaded connection with a second fixing block. A third fixing block is rotatably connected to the outer ring of the second bolt, fixing columns are fixedly connected to the two sides of the interior of the third fixing block, fourth fixing blocks are rotatably connected to the outer rings of the fixing columns, third bolts penetrate through the left side and the right side of the second fixing block, and second nuts are in threaded connection to the outer rings of the third bolts. Through the structural design of a second bolt and a third fixing block, a user is allowed to adjust the angle of the photovoltaic panel according to sunlight conditions, a first nut can fix the position of the second bolt so as to ensure that the adjusted angle is stable, a fixing column in the third fixing block provides uniform support for the photovoltaic panel, pressure dispersion is facilitated, and the stability of the photovoltaic panel is improved. And the risk of structural deformation is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, in particular to an adjustable photovoltaic bracket without a welding part structure. Background Art

[0002] Photovoltaic adjustable bracket is a device used to fix and adjust the angle of photovoltaic panels to adapt to the sunshine conditions in different seasons and different geographical locations, thereby improving the efficiency of photovoltaic power generation. Photovoltaic adjustable bracket with no welded parts structure means that no welding technology is used in the production process, but other connection methods (such as bolt connection, buckle, etc.) are used to ensure the stability and durability of the structure.

[0003] In actual use, the high temperature during the welding process may affect the microstructure of the material, especially in the heat-affected zone, which may cause local hardening or softening of the material. Fatigue cracks may occur in welded parts under long-term cyclic loads, especially at welded joints. The welding quality is affected by many factors, including operator skills, welding parameters, etc., which may lead to unstable quality of welded parts. If cracks or breaks occur in welded parts, repair may be more complicated and expensive than non-welded parts. Compared with non-welded lightweight designs, welded parts may be heavier, which not only affects transportation and installation, but may also affect the response of the entire structure to wind loads. If there are defects in the welded parts, such as microcracks or incomplete welding, they may be more susceptible to corrosion and environmental impacts. Utility Model Content

[0004] The utility model aims to provide an adjustable photovoltaic bracket without a welded structure. The structural design of the second bolt and the third fixing block allows the user to adjust the angle of the photovoltaic panel according to the sunlight conditions. The first nut can fix the position of the second bolt to ensure the stability of the adjusted angle. The fixing column inside the third fixing block provides uniform support for the photovoltaic panel, which helps to disperse the pressure on the panel surface and reduce the risk of structural deformation. The rotating connection of the fourth fixing block realizes a finer adjustment of the angle of the photovoltaic panel, increases the adaptability of the photovoltaic panel to sunlight, and helps to improve the efficiency of solar energy collection. The interference design of the second nut and the first fixing block increases the stability of the entire bracket system and prevents bracket deformation or photovoltaic panel position displacement caused by external factors (such as wind load). The symmetrical design of the second fixing block, the third fixing block and the fourth fixing block balances the weight of the photovoltaic panel and improves the balance and stability of the structure.

[0005] To achieve the above object, a photovoltaic adjustable bracket without welding parts is provided, including: a bottom plate (1), characterized in that: a second fixing block (6) is fixedly connected to the top end of the bottom plate (1), second bolts (7) penetrate through both the left and right sides of the second fixing block (6), a first nut (9) is threadedly connected to the outer ring of the second bolts (7), a third fixing block (8) is rotatably connected to the outer ring of the second bolts (7), fixing columns are fixedly connected to both sides inside the third fixing block (8), a fourth fixing block (10) is rotatably connected to the outer ring of the fixing columns, third bolts (11) penetrate through both the left and right sides of the second fixing block (6), a second nut (12) is threadedly connected to the outer ring of the third bolts (11), and one end of the second nut (12) abuts against the inside of the first fixing block (2).

[0006] A seventh fixing block (18) is fixedly connected to the top end of the bottom plate (1), rotating columns (19) are fixedly connected to both sides inside the seventh fixing block (18), a hydraulic pump (13) is rotatably connected to the outer ring of the rotating columns (19), a hydraulic rod (14) is fixedly connected to the output end of the hydraulic pump (13), one end of the hydraulic rod (14) is fixedly connected to the bottom end of a fifth fixing block (15), and one side of the fifth fixing block (15) is rotatably connected to the first fixing block (2).

[0007] According to the described photovoltaic adjustable bracket without welding parts, first bolts (4) penetrate through both the left and right ends of the fourth fixing block (10), and one end of the first bolts (4) penetrates through the first fixing block (2), and a sliding groove (17) is slidably connected to the outer ring of the first bolts (4).

[0008] According to the described photovoltaic adjustable bracket without welding parts, a sixth fixing block (16) is fixedly connected to the inside of the fourth fixing block (10), and the number of the sixth fixing blocks (16) is two.

[0009] According to the described photovoltaic adjustable bracket without welding parts, the number of the second fixing blocks (6) is two, the number of the third fixing blocks (8) is four, and the third fixing blocks (8) cooperate with the second fixing blocks (6).

[0010] According to the described photovoltaic adjustable bracket without welding parts, the number of the fourth fixing blocks (10) is two, and the fourth fixing blocks (10) cooperate with the fixing columns and the first bolts (4).

[0011] According to the described photovoltaic adjustable bracket without welding parts, a slot (5) is opened at the top end of the first fixing block (2), and a photovoltaic panel (3) abuts against the bottom end inside the slot (5).

[0012] According to the described photovoltaic adjustable bracket without welding parts, the number of the hydraulic pumps (13) is two, and the hydraulic pumps (13) are matched with the hydraulic rods (14).

[0013] According to the described photovoltaic adjustable bracket without welding parts, the number of the seventh fixing blocks (18) is four, and the seventh fixing blocks (18) are matched with the rotating columns (19).

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. The present utility model is provided with a second fixing block, a second bolt, a third fixing block, a fourth fixing block, a third bolt, a fixing column and a second nut. Through the structural design of the second bolt and the third fixing block, the user is allowed to adjust the angle of the photovoltaic panel according to the sunlight conditions. The first nut can fix the position of the second bolt, thereby ensuring the stability of the adjusted angle. The fixing column inside the third fixing block provides uniform support for the photovoltaic panel, helps to disperse the pressure received by the panel surface, and reduces the risk of structural deformation. The rotational connection of the fourth fixing block enables more precise adjustment of the angle of the photovoltaic panel, increases the adaptability of the photovoltaic panel to sunlight, helps to improve the solar energy collection efficiency. The abutting design of the second nut and the first fixing block increases the stability of the entire bracket system, preventing the bracket from deforming or the photovoltaic panel from shifting in position due to external factors (such as wind load). The symmetrical design of the second fixing block, the third fixing block and the fourth fixing block balances the weight of the photovoltaic panel and improves the balance and stability of the structure.

[0016] 2. The present utility model is provided with a hydraulic pump, a hydraulic rod, a fifth fixing block, a seventh fixing block and a rotating column. Through the integration of the hydraulic pump, the angle adjustment of the photovoltaic panel can be achieved through an automated system, reducing the labor intensity and time of manual adjustment. The hydraulic system provides fine adjustment capabilities, allowing the user to adjust the tilt angle of the photovoltaic panel according to precise data or preset programs to match the change of the sun's position throughout the day. The connection between the hydraulic rod and the fifth fixing block makes the adjustment operation more labor-saving. Even in the installation of a larger photovoltaic panel, the angle adjustment can be easily achieved. The use of the hydraulic system increases the stability and reliability of the bracket adjustment. The fixed connection between the hydraulic pump and the hydraulic rod reduces the position offset caused by improper manual adjustment.

[0017] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described below in conjunction with the drawings and embodiments;

[0019] Figure 1Stereoscopic view of a photovoltaic adjustable bracket with a non-welded structure according to the present utility model;

[0020] Figure 2 Front view of a photovoltaic adjustable bracket with a non-welded structure according to the present utility model;

[0021] Figure 3 Sectional stereoscopic view of a photovoltaic adjustable bracket with a non-welded structure according to the present utility model;

[0022] Figure 4 According to the present utility model Figure 3 Enlarged view of the structure at position A in;

[0023] Figure 5 According to the present utility model Figure 3 Enlarged view of the structure at position B in.

[0024] In the figure: 1, bottom plate; 2, first fixing block; 3, photovoltaic panel; 4, first bolt; 5, slot; 6, second fixing block; 7, second bolt; 8, third fixing block; 9, first nut; 10, fourth fixing block; 11, third bolt; 12, second nut; 13, hydraulic pump; 14, hydraulic rod; 15, fifth fixing block; 16, sixth fixing block; 17, chute; 18, seventh fixing block; 19, rotating column. Specific implementation manner

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] Please refer to Figures 1-5, the present utility model provides a technical solution: a photovoltaic adjustable bracket without welding parts, a bottom plate 1. The bottom plate 1 is the basic part of the whole bracket, providing a stable support platform for other components. A second fixing block 6 is fixedly connected to the top end of the bottom plate 1. It serves as an intermediary connecting the bottom plate and the upper components, enhancing the stability of the structure. Second bolts 7 penetrate through both the left and right sides of the second fixing block 6, enabling the second fixing block 6 to be fixed and its position adjusted through the bolts 7. A first nut 9 is threadedly connected to the outer ring of the second bolt 7. The nut 9 is used to fasten the bolt 7 to ensure the stability of the structure. A third fixing block 8 is rotatably connected to the outer ring of the second bolt 7. The third fixing block 8 is connected to the second fixing block 6 through the bolt 7 and can be rotated and adjusted within a certain range. Fixed columns are fixedly connected to both inner sides of the third fixing block 8. The fixed columns play a supporting role to maintain the verticality and stability of the structure. A fourth fixing block 10 is rotatably connected to the outer ring of the fixed column. The fourth fixing block 10 can move up and down along the fixed column to meet the adjustment requirements of different angles. Third bolts 11 penetrate through both the left and right sides of the second fixing block 6. The third bolts 11 are similar to the second bolts 7 and are used to fix and adjust the position of the second fixing block 6. A second nut 12 is threadedly connected to the outer ring of the third bolt 11. One end of the second nut 12 abuts against the inside of the first fixing block 2. The position of the first fixing block 2 can be finely adjusted through the nut 12. A seventh fixing block 18 is fixedly connected to the top end of the bottom plate 1. The seventh fixing block 18 provides support for the rotating column 19, enabling the rotating column 19 to rotate. Rotating columns 19 are fixedly connected to both inner sides of the seventh fixing block 18. A hydraulic pump 13 is rotatably connected to the outer ring of the rotating column 19. The hydraulic pump 13 realizes power transmission through the rotating column 19 to drive the hydraulic rod 14 to extend and retract. The output end of the hydraulic pump 13 is fixedly connected to the hydraulic rod 14. One end of the hydraulic rod 14 is fixedly connected to the bottom end of a fifth fixing block 15. The hydraulic rod 14 adjusts the height of the fifth fixing block 15 through extension and retraction to meet the installation requirements of photovoltaic panels at different heights. Moreover, one side of the fifth fixing block 15 is rotatably connected to the first fixing block 2 to ensure the stability of the fifth fixing block 15.

[0027] Both the left and right ends of the fourth fixing block 10 are penetrated by the first bolt 4, and one end of the first bolt 4 penetrates through the first fixing block 2. The outer ring of the first bolt 4 is slidably connected to the chute 17, and the chute 17 allows the first bolt 4 to slide within a certain range to achieve fine adjustment of the angle and position. Inside the fourth fixing block 10, there are two sixth fixing blocks 16 fixedly connected, providing additional support and stability. There are two second fixing blocks 6, symmetrically distributed to enhance the balance of the structure. There are four third fixing blocks 8, evenly distributed on the second fixing blocks 6, cooperating with the second fixing blocks 6 to provide uniform supporting force. There are two fourth fixing blocks 10, cooperating with the fixing columns and the first bolt 4 to achieve the stability and adjustability of the structure. At the top of the first fixing block 2, there is a slot 5, and the bottom end inside the slot 5 abuts against the photovoltaic panel 3. The slot 5 is used to fix the photovoltaic panel 3 to ensure its accurate position. There are two hydraulic pumps 13, and the hydraulic pumps 13 cooperate with the hydraulic rods 14 to provide power support to achieve the height and angle adjustment of the photovoltaic panel. There are four seventh fixing blocks 18, and the seventh fixing blocks 18 cooperate with the rotating columns 19. This design allows the photovoltaic panel to make corresponding angle adjustments according to the changes in sunlight conditions to maximize the solar energy collection efficiency.

[0028] Working principle: Place the bottom plate 1 at a predetermined position, ensure it is flat and firmly supports the entire bracket structure. Fix the second fixing block 6 to the top of the bottom plate 1, and use appropriate fasteners to ensure a firm connection. Pass the second bolt 7 through the left and right sides of the second fixing block 6, and threadedly connect the first nut 9 to its outer ring to fasten the second fixing block 6. Rotationally connect the third fixing block 8 to the outer ring of the second bolt 7 to ensure that the third fixing block 8 can be rotated and adjusted within a certain range. Install the fixing columns on both sides inside the third fixing block 8, and rotationally connect the outer ring of the fixing columns to the fourth fixing block 10 so that the fourth fixing block 10 can move up and down along the fixing columns. Pass the third bolt 11 through the left and right sides of the second fixing block 6 and fasten it with the second nut 12. One end of the second nut 12 should abut against the inside of the first fixing block 2 to finely adjust the position of the first fixing block 2. Place the photovoltaic panel 3 in the slot 5 of the first fixing block 2 to ensure its accurate position and fix it well. Install the seventh fixing block 18 on the top of the bottom plate 1 and ensure that the rotating column 19 can rotate freely. Install the hydraulic pump 13 on the outer ring of the rotating column 19 and ensure that the output end of the hydraulic pump 13 is fixedly connected to the hydraulic rod 14. One end of the hydraulic rod 14 should be fixedly connected to the bottom end of the fifth fixing block 15. Adjust the angle of the photovoltaic by the rotation of the fifth fixing block 15 and the telescoping of the hydraulic rod 14 to meet the installation requirements of photovoltaic panels at different heights.

[0029] The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments, and various changes can be made without departing from the gist of the present utility model within the scope of knowledge possessed by those of ordinary skill in the relevant technical field.

Claims

1. A photovoltaic adjustable bracket without welding parts, comprising: A bottom plate (1), characterized in that: a second fixing block (6) is fixedly connected to the top of the bottom plate (1), second bolts (7) are passed through the left and right sides of the second fixing block (6), the outer ring of the second bolt (7) is threadedly connected to a first nut (9), the outer ring of the second bolt (7) is rotatably connected to a third fixing block (8), both sides of the interior of the third fixing block (8) are fixedly connected to fixing columns, the outer ring of the fixing column is rotatably connected to a fourth fixing block (10), third bolts (11) are passed through the left and right sides of the second fixing block (6), the outer ring of the third bolt (11) is threadedly connected to a second nut (12), and one end of the second nut (12) contacts the interior of the first fixing block (2); The top of the base plate (1) is fixedly connected to a seventh fixed block (18), both sides of the interior of the seventh fixed block (18) are fixedly connected to rotating columns (19), the outer ring of the rotating column (19) is rotatably connected to a hydraulic pump (13), the output end of the hydraulic pump (13) is fixedly connected to a hydraulic rod (14), one end of the hydraulic rod (14) is fixedly connected to the bottom end of the fifth fixed block (15), and one side of the fifth fixed block (15) is rotatably connected to the first fixed block (2).

2. A photovoltaic adjustable bracket with no welding parts structure as claimed in claim 1, characterized in that: The first bolts (4) are passed through both left and right ends of the fourth fixing block (10), and one end of the first bolt (4) and the first fixing block (2) are passed through, and the outer ring of the first bolt (4) is slidably connected with a sliding groove (17).

3. The photovoltaic adjustable bracket with no welding parts structure as claimed in claim 1, characterized in that: The fourth fixing block (10) is fixedly connected to the inside thereof with a sixth fixing block (16), and the number of the sixth fixing blocks (16) is two.

4. The photovoltaic adjustable bracket without welding parts structure as claimed in claim 1, characterized in that: The number of the second fixing blocks (6) is two, the number of the third fixing blocks (8) is four, and the third fixing blocks (8) match the second fixing blocks (6).

5. The photovoltaic adjustable bracket without welding parts structure as claimed in claim 1, characterized in that: The number of the fourth fixing blocks (10) is two, and the fourth fixing blocks (10) cooperate with the fixing column and the first bolt (4).

6. The photovoltaic adjustable bracket without welding parts structure as claimed in claim 1, characterized in that: A slot (5) is provided at the top of the first fixing block (2), and the inner bottom end of the slot (5) abuts against the photovoltaic panel (3).

7. The photovoltaic adjustable bracket without welding parts structure as claimed in claim 1, characterized in that: The number of the hydraulic pumps (13) is two, and the hydraulic pumps (13) and the hydraulic rods (14) cooperate with each other.

8. The photovoltaic adjustable bracket without welding parts structure as claimed in claim 1, characterized in that: The number of the seventh fixing blocks (18) is four, and the seventh fixing blocks (18) and the rotating columns (19) are matched with each other.